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Abstract:

The invention relates to driving means for displacing two elongate
members, the driving means comprising: a first set of at least a row of
primary rollers and a row of secondary rollers; a second set of at least
a row of primary rollers and a row of secondary rollers; wherein the
first set is connected to a first member and the second set is connected
to a second member; and wherein a belt serpentines between the primary
rollers of the first set and the primary rollers of the second set along
the length of the members and serpentines back between the secondary
rollers of the first set and the secondary rollers of the second set.

Claims:

1-15. (canceled)

16. A driving means for displacing two elongate members, the driving
means comprising: a first set of at least a row of primary rollers and a
row of secondary rollers; and a second set of at least a row of primary
rollers and a row of secondary rollers; wherein the first set is
connected to a first member and the second set is connected to a second
member; and wherein a belt serpentines between the primary rollers of the
first set and the primary rollers of the second set along the length of
the members and serpentines back between the secondary rollers of the
first set and the secondary rollers of the second set.

17. The driving means according to claim 16, wherein the first row and
second row of the first set are substantially parallel.

18. The driving means according to claim 16, wherein the first row and
second row of the second set are substantially parallel.

19. The driving means according to claim 16, wherein one end of the belt
is fixed to a member and the other end is wound on a drivable spool.

20. The driving means according to claim 16, wherein the belt is fixed to
the respective member at the roller at which the belt changes direction
to serpentine back along the length of the member.

21. The driving means according to claim 16, wherein each end of the belt
is wound on a respective drivable spool.

22. The driving means according to claim 16, wherein each end of the belt
is wound on a single spool.

23. The driving means according to claim 16, further comprising spring
means for urging the two members away from each other.

24. The driving means according to claim 16, wherein the belt is split at
the roller at which the belt changes direction to serpentine back along
the length of the member and wherein each end of the two belt parts are
either wound on a drivable spool or fixed to the respective member.

25. A device for working sheet-like material, such as a press brake for
bending steel sheet, which device comprises: a frame; two, relative to
each other movable, substantially parallel beams for working the
sheet-like material, which beams are connected to the frame; and driving
means according to claim 16 for driving the substantially parallel beams
away or towards each other.

26. The device according to claim 25, wherein the first member of the
driving means is arranged on a movable beam and the second member of the
driving means is arranged on the frame.

27. The device according to claim 25, further comprising driving means on
opposite sides of the beam and wherein the rollers of both driving means,
at which the belt changes direction to serpentine back along the length
of the beam, are displaceable and coupled to each other.

28. The device according to claim 27, wherein the rollers, at which the
belt changes direction, are coupled to each other by at least one yoke.

29. The device according to claim 25, wherein the pitch between the
rollers of a row vary in order to compensate for any deviations in the
desired force profile along the length of the beams.

30. The device according to claim 25, wherein the beams comprise a tool
receiving structure for receiving and holding tools, such as press brake
tools.

Description:

[0001] The invention relates to a driving means, which can be used in a
device for working sheet-like material, such as a press brake for bending
steel sheet.

[0002] A driving means for a press brake is known from European patent
application No. 0 384 529. The disadvantage of such a driving means is
the limitation of the available press force per length of the beams. This
limitation is for example the result of the tensile strength of the belt.
An increase of the belt width in order to increase the tensile strength
would limit the maximum bending angle of the device for certain products
when bending sheet-like material. By increasing the belt width, the width
of the beams is increased, which in turn results in a higher chance on
collisions between the sheet-like material and the beams.

[0003] Another limitation is related to the electric motors used for
driving the belt. If the pressure force of the device would be increased
the power of the electric motors should also be increased resulting in
larger motors having slower dynamics which has an impact on the speed
with which the device can be operated.

[0004] Yet another limitation of the driving means according to the prior
art, is the limited number of rollers in respect to the length of the
driving means. Reducing the diameter of the rollers, to increase the
number of rollers, would only partially increase the press force. When
the diameter of the rollers is reduced, the belt has a smaller bending
radius, which reduces the maximum tensile strength of the belt.

[0005] It is now an object of the invention to provide a driving means
with which the pressure force can be increased per length of the device
without having the above-mentioned disadvantages, or at least a reduction
of the disadvantages, which would result with the prior art.

[0006] This object of the invention is achieved by a driving means for
displacing two elongate members, the driving means comprising:

[0007] a first set of at least a row of primary rollers and a row of
secondary rollers;

[0008] a second set of at least a row of primary rollers and a row of
secondary rollers;

[0009] wherein the first set is connected to a first member and the second
set is connected to a second member; and

[0010] wherein a belt serpentines between the primary rollers of the first
set and the primary rollers of the second set along the length of the
members and serpentines back between the secondary rollers of the first
set and the secondary rollers of the second set.

[0011] By using two sets of at least two rows of rollers, the pressure
force is increased, while the tensile force of the belt can remain
constant. By maintaining the tensile force in the belt constant and by
having a double set of rollers, the length of the belt which has to be
taken up or fed in order to move the members is increased.

[0012] So with a driving means according to the invention the width of the
belt can remain constant in view of the prior art, while the pressure
force of the driving means is increased per length of the elongate
members. It would also be possible with the driving means according to
the invention to decrease the width of the belt, while keeping the
maximum pressure force constant in view of the prior art devices. By
decreasing the width of the belt the tensile force of the belt is
reduced, but the pressure force is in turn increased with the arrangement
according to the invention. So, it is possible to have a driving means
having a similar pressure force as with the prior art, but with which the
width of the members on which the rollers are arranged is decreased. In
case of a press brake this would result in sharper bending angles for
certain products and the chance on collisions is reduced.

[0013] Another advantage of such driving means is that they enable a
modular design. Depending of the amount of force required a number of
driving means according to the invention can be used in parallel. These
driving means can accordingly be coupled by an electronic control system.

[0014] In a preferred embodiment of the driving means according to the
invention, the first row and second row of the first and/or second set
are substantially parallel.

[0015] In an embodiment of the driving means according to the invention
one end of the belt is fixed to a member and the other end is wound on a
drivable spool.

[0016] In another embodiment the belt is fixed to the respective member at
the roller at which the belt changes direction to serpentine back along
the length of the member. In this embodiment it is necessary that both
ends of the belt are wound such, that the tension in both belt ends
remain substantially constant.

[0017] In a preferred embodiment of the driving means according to the
invention each end of the belt is wound on a respective drivable spool.
This has the advantage that the belt can be wound up onto a spool at
twice the speed as both ends will be wound up, but it is also possible to
design the motors for each spool for particular use. When used in for
example a press brake, it would be possible to have one spool to drive
the rapid traverse of the device, while the other motor is designed for
the press stroke. This latter motor will have a reduction box suitable to
develop a high force, but at a low speed while the motor for the rapid
traverse develops less force but a high speed. So, by using two different
motors to drive the belt, it is possible to have one motor optimized for
high speeds and low forces, while the other motor could be optimized for
high forces and low speeds.

[0018] When in an embodiment only one of the motors is used to drive the
device, the other motor should be able to keep the respective end of the
belt at a fixed position. This can be done, by powering the other motor
to provide a sufficient counter force, but is advantageous to provide a
separate breaking mechanism, which locks the motor and ensures, that the
end of the belt can be maintained at a fixed position, while the other
motor is driven.

[0019] In yet another embodiment the belt is split at the roller at which
the belt changes direction to serpentine back along the length of the
member and wherein each end of the two belt parts are either wound on a
drivable spool or fixed to the respective member. This provides for a
compact construction having two sets of rollers.

[0020] The invention further relates to a device for working sheet-like
material, such as a press brake for bending steel sheet, which device
comprises:

[0021] a frame;

[0022] two, relative to each other movable, substantially parallel beams
for working the sheet-like material, which beams are connected to the
frame;

[0023] driving means according to the invention, for driving the
substantially parallel beams away or towards each other.

[0024] In an embodiment of the device according to the invention, the
first member of the driving means is arranged on a movable beam and the
second member of the driving means is arranged on the frame.

[0025] In yet another embodiment of the device according to the invention
the device comprises driving means on opposite sides of the beam and are
the rollers of both driving means, at which the belt changes direction to
serpentine back along the length of the beam, displaceable and coupled to
each other. Preferably the rollers, at which the belt changes direction,
are coupled to each other by at least one yoke.

[0026] By coupling the driving means on opposite sides, it is possible to
have the driving means driven by a single motor or, in case both ends
should be wound up onto spools, by two motors, whereas in a non-coupled
version two driving means would either require two or four motors. It
would even be possible to have both ends of a belt wound up by one motor
and thus to have one motor drive two belts in the case the driving means
on opposite sides are coupled.

[0027] By coupling the rollers, at which the belt changes direction, it is
possible to compensate for any difference in belt tension when both belts
of the driving means are driven by a single motor. The yoke provides for
a simple mechanical solution. Another possibility is to have tension
sensors in the belt and to electronically provide for a compensation when
two separate motors are driving the two belts of both driving means.
Other possibilities for measuring force and/or torque can be considered
in order to provide for an electronic compensation in belt tension.

[0028] In a further preferred embodiment the pitch between the rollers of
a row vary in order to compensate for any deviations in the desired force
profile along the length of the beams. By varying the pitch between the
rollers it is possible to vary the force applied to the beams. This
enables for example an active compensation of curving of the beams or an
even better spreading of the generated force over the length of the
beams.

[0029] In yet another preferred embodiment of the device according to the
invention the beams comprise a tool receiving structure for receiving and
holding tools, such as press brake tools.

[0030] Instead of a belt, also a chain, rope, or wire can be used in the
invention. When a chain is used, it can be advantageous to use chain
wheels instead of rollers.

[0031] These and other advantages of the invention will be elucidated in
conjunction with the accompanying drawings.

[0032] FIG. 1 shows a perspective view of an embodiment according to the
invention.

[0034] FIG. 3 shows a cross-sectional view along the upper beam of the
device according to FIG. 1.

[0035] In FIG. 1 a perspective view of an embodiment of a device according
to the invention 1 is shown. This device 1 has a so-called C-frame 2 with
a lower beam 3 fixed to the C-frame 2 and a movable upper beam 4.

[0036] Near the upper beam 4 four driving means 5 are arranged. Two
driving means 5 are arranged on the front side of the beam 4, while the
other two driving means 5 are arranged on the back.

[0037] Each driving means 5 has a first set of a row of primary rollers 6
and a row of secondary rollers 7 and a second set with a row of primary
rollers 9 and a row of secondary rollers 8.

[0038] Each driving means 5 has a belt 10, which serpentines between the
primary rollers 6 of the first set and the primary rollers 9 of the
second set along the length of the beam 4 and serpentines back between
the secondary rollers 7 of the first set and the secondary rollers 8 of
the second set. Each driving means 5 has a return roller 11 at which the
belt 10 changes direction.

[0039] The belt 10 has a first end 12 and a second end 13. Both ends are
wound to a respective spool 14, 15. The spools 14, 15 are driven by
respective motor 16, 17. These motors 16, 17 can be provided with a
gearbox to convert the speed and power range of the motor to another
range of speed and power. The spool 15 is used to provide the rapid
traverse of the upper beam 4, while the spool 14 is used for the
press-stroke of the beam 4.

[0040] In FIG. 3 it is shown how the rollers 6, 7, 8, 9 are connected to
either the upper beam 4 or the lower beam 3. The primary rollers 6 and
the secondary rollers 7 are arranged on the upper beam 4 by axles 18 and
19 respectively.

[0041] The primary rollers 9 and secondary rollers 8 of the second set are
connected to connection plates 20 by axles 21 and 22 respectively. The
connection plates 20 are connected to the C-frame 2 which is in turn
connected to the fixed lower beam 3.

[0042] When the motors 16, 17 drive the spools 14, 15 the belt is wound up
onto these spools 14, 15 and the rows of rollers 6, 7 are pulled nearer
to the rows of rollers 8, 9. This in turn results in a lowering of the
beam 4.

[0043] In order to be able to move the beam 4 upwardly again after
pressing for example a sheet metal plate, springs 23 are arranged between
the lower beam 3 and the upper beam 4. These springs 23 urge the upper
beam upwardly as soon as the tension in the belts 10 is released by
rewinding the spools 14, 15.

[0044] As clear from FIG. 1 the spools 14 of opposite driving means 5 are
arranged on the same motor 16. The same applies for the spools 15 which
are arranged on the same motor 17. In order to compensate for any tension
differences between the belts 10 of the opposite driving means, the
return rollers 11 of both driving means 5 are coupled by a yoke 24. This
yoke 24 is formed by a roller over which a yoke belt runs.

[0045] When for example the tension in the belt 10 on the back side of the
upper beam 4 increases the respective return roller 11 will be pulled
downwardly and as a consequence the return roller 11 on the front side of
the beam 4 will be pulled up. By pulling the return roller 11 at the
front side upwardly the tension in the belt at the front side of the beam
4 is increased such that the tension in both belts 10 is in equilibrium.

[0046] The figures show an embodiment in which four driving means
according to the invention are arranged on the beams of a press brake.
Depending on the length of a device and the required force, it is
possible to vary the amount of driving means. So, it is possible to have
the shown 2×2 configuration, but also a 2×3, 2×4, etc.
configuration. It is also possible to have an even number on one side and
an uneven number on the other side.

[0047] The embodiment shown in the figures has one beam fixed to the
frame, while the other beam is movable up and down by the driving means
according to the invention. It would also be possible to have both beams
movable relative to the frame. In such an embodiment each beam is driven
by a separate driving means according to the invention.