Tag: Ball Jointed Doll Moulding

My water jug decided to leak onto the table all weekend. Apparently the table was mostly made of cardboard and the entire end of it was ruined.

So I had to take an entire day to chop the end off my work-table and reattach the legs. The seatings for the bolts were apparently laminated into a block, inserted into the table, and then laminated over so it was impossible to just move them and re-bolt. I had to use wood screws, which ended up being too long and pierced the top of the table, and a couple of G-clamps which are now a permanent fixture helping to hold the stupid legs on. Yay.

So. much. swearing.

I did some experimenting with a product called ComposiMold. It is a re-meltable, re-usable moulding compound. Poor Malechai looks a bit like Han Solo frozen in carbonite here. LOL

I also discovered that I can close the eye and neck holes with draft-stop tape. I’ll remember this trick for the future!

Now, what I learned from this experience is that ComposiMold tends to retain some bubbles. Currently not sure if I can actually get them OUT before the moulding compound hardens. But, since it’s a reusable substance, and the bubbles are quite small, I can use it to create prototypes of the items I make without having to buy more moulding products each time AND without creating more environmental waste to make a mould that will only be used once.

Nice!

Now what have we got going on with this crazy little geode thing here? This is a prototype mould I made with a new technique I’ve been trying out. I’m constantly working on making things more cheaply so that I can lower my prices and make my stuff more accessible.

This is a moulding of a rock I’ll be using for the shape of my new witchlights. I’m still unsure of the size. It might be a little big, but we’ll have to see.

Now, here’s the really exciting part:

This is a touch-activated circuit that I have been working on. The final model of witchlight that I will be selling will light up when placed in the palm of your hand. No buttons, no slide switches. Magic. My aim, as always, is to make the prop look like it is activated by the power of the person holding it. I strive to hide the electronics and mechanics to the point where nobody but you can find the button. It’s a secret trick that you get to reveal (or not!) at your own discretion.

I want to take a moment to again thank the people who have been ever so patient while I tinker with these projects to get them working just right. It means a lot to me to bring something to you that I can be truly proud of, not just something that’s “meh good enough”.

That’s all for me for today. I’ve got to get back to makin’ magic! Have a great weekend guys. ❤

Yay! Ethan what are you talking about? I’m talking about my current project in partnership with Lost Chronicles BJD!

Remember this fella? Well we’re continuing to do the silicone moulding of our lovely Malechai’s head.

The paint-on technique with the silicone didn’t quite work in a way I was satisfied with so I decided to go the old-school way of pouring instead. Yes, I treated myself to Legos. I got tired of having to cut a new mould box every time I wanted to make something only to have to throw out the used foam board. Very harmful to the environment!

Somewhere under this blue goo there lurks a Malechai … What’s with the UFO sitting beside him? That’s a back massager that I use to vibrate out the last little bubbles from the goop before it solidifies. I do everything I can to get that perfect mould!

The Legos make a funny pattern on the outside of the mould.

Here’s the front side of the mould all cleaned off and ready to be re-boxed, sealed and have the second side poured! I did all that on Friday but forgot to take pictures … yeah. I’m professional like that. Ha!

What’s with the funny yellow antennae thing on his ears? Those are “vents” for air bubbles to escape into when I pour in the resin. You see, when you make a mould, you have to consider the rising level of liquid inside it and try to guess where air bubbles can become trapped. This will be all the high points. You can either make little shafts or an extra “tag” or two here and there or you can make a full vent that will come right to the surface of the mould.

Here, I decided to just make a shaft on each side. To save a little bit of resin. The air bubbles will rise into the shaft as the level of liquid resin fills up the mould. The tips of those little antennae will have a bunch of bubbles trapped in them, making them ugly and full of holes. But that’s okay! Because the antennae simply get snipped off and the ears sanded smooth where they were attached. And nobody knows they were ever there! Except you, because you’re a cool person who reads my blog. ❤

Well I gotta get to work and unbox this lovely fella! Then it’s time to make a mould of his head cap (the back side of his head that can be removed to adjust his strings or replace the eyes with a different colour). Are you excited? I’m excited! Let’s go!