Introduction to Additive Manufacturing: Part Two

W skrócie:

Additive manufacturing is a relatively recent manufacturing method which has become a key area of interest in multiple industrial sectors.
As the application and growth of AM occurs, several systems to classify the AM processes have developed, including one proposed by the American Society for Testing and Materials (ASTM) F42 Committee.

Additive Manufacturing (AM) comprises a family of different technologies that build up parts by adding materials layer by layer at a time based on a digital 3D solid model. After thirty years of development, AM has become a mainstream manufacturing process with more materials and new technologies involved in this process. Undoubtedly, the most dramatic and challenging development of group of technologies has been the printing of metals. Nowadays, the use of AM for the production of parts for final products continues to grow. Organizations around the world are successfully applying the technology to the production of finished goods. AM allows design optimization and produces customized parts on-demand with almost similar material properties with the conventional manufactured parts. It does not require the use of coolants, fixtures, cutting tools and other assisting resources. The advantages of AM over conventional manufacturing can change the world of industry and lead to a new industrial revolution.

The analysis of today’s AM-business indicates that AM is swiftly growing in significance for many industries as it offers great possibilities to accelerate innovation, compress supply chains, reduce material and energy usage, and waste. In particular, the aerospace industry, which produces geometrically complex high-tech parts in small lot sizes, can benefit from AM’s ability to simultaneously reduce material consumption, and easily create aircraft parts with complex internal structures. Therefore, already today the aerospace industry is in the vanguard of the industrial application of AM. Progressively, AM also holds great promise for the automotive and electronics industry. For instance, vehicle and engines components could be realized using fewer parts and rapidly redesigned to minimize failures. The aerospace, automotive and electronics industry were identified to be promising for the future AM-business.

Various AM processes have been introduced to the commercial market by industrial companies located in different countries (the United States, Germany, Sweden, the United Kingdom, Israel, etc.). There are several systems to classify the AM processes, including one proposed by the American Society for Testing and Materials (ASTM) F42 Committee, which classifies the AM processes into seven areas as shown in Table 1. The AM processes can also be classified based on the state of the starting material used (see Table 2).

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Physical properties are available for a huge number of materials in the Total Materia database.

Data is available through official information from standards and also through Total Materia unique similar materials cross referencing functionality, adding another dimension to your search for physical properties data!

Enter the material of interest into the quick search field. You can optionally narrow your search by specifying the country/standard of choice in the designated field and then clicking "Search".

After selecting the material of interest to you, click on the Physical Properties link to view data for the selected material. The number of physical property data records is displayed in brackets next to the link.

Physical properties are displayed according to the origin of the data set. Official data from standards can be found under the official tab, data deriving from other sources for the material will also be displayed under its own tab.

The similar materials tab displays all materials that are similar to the original material and have physical properties inserted. This can be very handy when looking for equivalent materials!

The typical tab gives a generic overview of property data for the material for you to use as a useful starting point for further investigation.