CAST-X 4000 Circulation Heater

With high-pressure compatibility and power to 60 kW, CAST-X 4000 fits many oil & gas processes.

APPLICATIONS:

Dry Gas Seal Applications

Pharmaceutical Manufacturing

Oil and Water Separation

Heating for Large Scale Beverage Processing

Steam Generation and Superheating

Methanol to Olefin Conversion

FEATURES & BENEFITS:

Fluid Path has No Contact with Heating Elements

Heated Media is Isolated in Seamless 316 Stainless Steel Tubes

Allows for Safe Heating of Explosive Gases & Flammable Liquids

Excellent Performance in High-Pressure Applications

Suitable for Use with Sterile and Zero Contaminant Processes

Compatible with Standard Controls (PID, PLC, Multi-Loop, etc.)

Small Size Enables Easy Integration into Larger Machines

Self-Draining Flow-Tubes, and Long-Life Heating Elements

SPECIFICATIONS:

Power:

12.5 kW Total to 60 kW Total

Voltage Range: 208 - 575 V

Max Line Current: 50 A per circuit

Tubing:

1.0” OD (25.4 mm)

.083” Wall (2.1 mm)

Overall Process Tube Length: 212” (5384 mm) each

316L Stainless Steel (standard)

Inconel (optional upgrade)

Passivated or Electro-Polished (optional upgrades)

Max Pressure: 3100 psi (213 bar)

Enclosures:

NEMA 4 (moisture-resistant)
NEMA 7 / ATEX (explosion-proof)

Max Working Temperatures:

NEMA 4 (moisture-resistant): 572°F (300°C)

NEMA 7 / ATEX (explosion-proof): 662°F (350°C)

Published temperatures are for housing at 12 o’clock position;
Higher temps may be possible at 6 o’clock position. See factory for details.

Sensors & Controls:

K or J Type Thermocouples

Resistance Temperature Detectors (RTDs)

Available Accessories:

Insulating Jackets

Compression Fittings

Download theCAST-X 4000Technical Brochure

Temperature and Pressure Charts

CAST-X 4000 with NEMA 4 Enclosure

CAST-X 4000 with NEMA 4 Enclosure

CAST-X 4000 with ATEX Enclosure

CAST-X 4000 with ATEX Enclosure

Dimensional Drawings

Single Phase Circuit

Two Three-Phase Delta Circuits

Three Three-Phase Delta Circuits

Two Three-Phase Wye Circuits

Three-Phase Wye Circuit

Three-Phase Delta Circuit

Three Three-Phase Wye Circuits

Wiring Diagrams

CAST-X 4000 with ATEX Enclosure

CAST-X 4000 with Insulating Jacket

CAST-X 4000 with NEMA 4 Enclosure

CAST-X HT 4000 Important Features

Detailed Images

CAST-X 4000 Circulation Heater Part Numbering System

Building a CAST-X 4000 Part Number:
Use the tables below to build each section of your CAST-X 4000. After assigning letters/numbers for each applicable section, you will have a complete part number, ready to quote.
For assistance, contact CAS directly.

VOLTAGE, POWER, CIRCUIT TYPE

Volts refers to line volts (VL). Amps refers to line current (IL).

Sections
“A” and “E”

Circuit Type

Volts (V)

Watts (kW)

Amps (A)(per circuit)

1 1

ONE
WYE CIRCUT

415

20

27.9

400

18.6

26.9

380

16.8

25.5

240

6.7

16.1

230

6.1

15.4

220

5.6

14.8

208

5

14

1 2

TWO
WYE CIRCUITS

415

40

27.9

400

37.2

26.9

380

33.6

25.5

240

13.3

16.1

230

12.3

15.4

220

11.2

14.8

208

10

14

1 3

THREE
WYE CIRCUITS

415

60

27.9

400

55.8

26.9

380

50.4

25.5

240

20

16.1

230

18.4

15.4

220

16.8

14.8

208

15

14

1 4

ONE
DELTA CIRCUIT

240

20.1

48.3

230

18.5

46.3

220

16.9

44.3

208

15.1

41.9

1 5

TWO
DELTA CIRCUITS

240

40

48.3

230

36.9

46.3

220

33.8

44.3

208

30.2

41.9

1 6

THREE
DELTA CIRCUITS

240

60.3

48.3

230

55.4

46.3

220

50.6

44.3

208

45.3

41.9

2 1

ONE
WYE CIRCUT

575

9.6

9.7

480

6.7

8

415

5

6.9

400

4.6

6.7

380

4.2

6.4

240

1.7

4

230

1.5

3.9

220

1.4

3.7

208

1.2

3.5

2 2

TWO
WYE CIRCUITS

575

19.2

9.7

480

13.4

8

415

10

6.9

400

9.2

6.7

380

8.4

6.4

240

3.3

4

230

3.1

3.9

220

2.8

3.7

208

2.5

3.5

2 3

THREE
WYE CIRCUITS

575

28.8

9.7

480

20

8

415

15

6.9

400

14

6.7

380

12.5

6.4

240

5

4

230

4.6

3.9

220

4.2

3.7

208

3.8

3.5

2 4

ONE
DELTA CIRCUIT

480

20

24.1

415

15

20.8

400

13.9

20.1

380

12.6

19.1

240

5

12

230

4.6

11.5

220

4.2

11

208

3.8

10.4

2 5

TWO
DELTA CIRCUITS

480

40.1

24.1

415

30

20.8

400

27.8

20.1

380

25.1

19.1

240

10

12

230

9.2

11.5

220

8.4

11

208

7.5

10.4

2 6

THREE
DELTA CIRCUITS

480

60.1

24.1

415

44.9

20.8

400

41.7

20.1

380

37.7

19.1

240

15

12

230

13.8

11.5

220

12.6

11

208

11.3

10.4

ENCLOSURES

If you select "3" (RTD option), remember to select "5" on Thermocouple section

Section "B"

Description

1

NEMA 4

2

NEMA 7 / ATEX

3

NEMA 7 / ATEX WITH RTDs (RESISTANCE TEMPERATURE DETECTORS)

TUBING

Option "2" is the standard option (2 stainless steel tubes)

Section "C"

Description

Number of Tubes

1

316L STAINLESS STEEL TUBE

1

2

316L STAINLESS STEEL TUBES

2

TEMPERATURE SENSORS

If you select "5" (RTD option), remember to select "3" on Enclosure section

Section "F"

Sensor Type

Sensor Qty.

1

J-TYPE

1

2

J-TYPE

2

3

K-TYPE

1

4

K-TYPE

2

5

RTDs (Resistance Temperature Detector) EACH IS 3 WIRE, 100 OHMS

2

FITTINGS

Fittings are shipped loose, unmounted.

Section "G"

Description

Fitting Qty.

0

NO FITTING

0

2

SWAGELOK ® COMPRESSION UNION SS-1610-6

2

VALUE ADDED OPTIONS FOR FLOW-TUBES

If you need electropolished or passivated flow-tubes, add these letters to the end of your part number. For both, indicate “EP-P” These prices are in addition to the cost of the tubes, listed in above part number tables.