Hey all, haven't been around much lately, it's been a real long year and I've been in the forge most of it. I'm going to post some pics of the work I've been doing and a shop tour soon, but right now I'm trying to revamp my winter gear list.

I'm thinking about cutting down a NeoAir XTherm large, and wondering if anybody here has done it yet? I didn't bother with a search since I don't have time to wade through all the threads I've missed.

Anyway, I know plenty of regular neoairs were succesfully shortened, wondering if there are caveats to doing an xtherm.

Seriously just sell it and buy a small. What if you dont like the drop off, many people have issues with this. How much weight are you really saving a few ounces tops? I think you could find other ways to save weight besides chopping a $220 pad in half.

It's an issue of width Michael. The large is 25" wide but way too long.

The money is irrelevant, I'm an acrobatic side sleeper, and comfort is king.

I haven't even bought one in the first place, but since afaik Bender is permenantly MIA, and I'm not aware of anybody else making custom pads, this is the primary option. I'm expecting to save quite a few ounces frankly, and this isn't my first rodeo fwiw.

I had thought about doing the same thing a little while back, but never found anyone that had already done it so I was hesitant. The consensus was that everyone thinks it would be very similar to mod'ing a Neoair which it probably is. I decided to wait until someone else gave it a shot though. Best of luck if you do decide to try it.

I shortened my original neoair and the baffles were almost like fabric so it was easy to heat seal them. I think the neoair xlite has aluminum on the baffles which I assume would make heat sealing more difficult. But I really have no idea haha.

If you decide to do this, please post the results. I would love to have a shorter but 25" wide pad!

I was able to shorten an Xlite, howeverthe material bubbles and it took a great deal more pressure to get a seal.The old neoair material made a much better seal.With the Xlite I left a 2 inch border and it seem to work.I cut out the inner material in a 2.5 inch strip to get it out of the way.I've used it now for several months without a problem.

I did my All-Season Neoair. Straight forward, and fairly easy. I've no clue if the xtherm uses similar fabric though. Good luck to any who go through with it, just remember to take your time and practice with the piece being cut off first.