These waterproof ElCon Chargers are true power factor correction chargers capable of being programmed for just about any battery chemistry. This allows you to have the optimal charging algorithm for your particular pack of batteries whether you are using AGM, Gel, Flooded SLA, Ni-Cad, NiMH, Lithium or any other rechargeable battery that may come on to the market in the future.

Please note: ElCon chargers are not user programmable. They must be programmed at the factory for your specific need. If you should decide after receiving the charger that you would like to have it reprogrammed for a different application, the charger must be sent back to Elecrtic Motorsport at your own expense. There is a reprogramming fee of $100 minimum and a 2-3 week wait.

-Available for various kinds batteries like Lead-Acid, LiFePO4 Battery etc., Flexible and programmable of the charging module. Memory to store 10 unique algorithms with ability to switch between algorithms.

-Available with CAN communication interface for BMS-controlled charging.

Specifications

Output Power

Voltage Range

Input Voltage

1.5kW

48V

18amp

24-67VDC

110VAC - Dual 220VAC

1.5kW

72V

12amp

60-90VDC

1.5kW

96V

10amp

72-120VDC

Spec

Model

Output Voltage

-Nominal

Output Voltage

-Maximum

230vac

Output Current

-Maximum

115vac

TCCH-24-40

24V

34V

40A

TCCH-36-33

36V

51V

33A

TCCH-48-25

48V

68V

25A

TCCH-60-20

60V

85V

20A

TCCH-72-16

72V

102V

16A

TCCH-96-12

96V

136V

12A

TCCH-120-10

120V

170V

10A

TCCH-144-08

144V

203V

8A

TCCH-156-07

156V

217V

7A

TCCH-192-06

192V

258V

6.2A

TCCH-240-05

240V

340V

5A

Technical Features

AC Input Voltage Range

AC85V~AC265V

AC Input Frequency

45~65 Hz

AC Power Factor

≥0.98

Full Load Efficiency

≥93％

Mechanical Shock &

Vibration Resistance Level

Conformance to

SAEJ1378 Standard

EnvironmentalEnclosure

IP65

Operating Temperature

-40℃～+55℃

Storage Temperature

-40℃～+100℃

Mechanical Dimensions

352mm×175mm×139mm

Net Weight

6.33kg

LED Indicator

Red-Green flash

(one second interval)

Battery Disconnected

Red flash

(three seconds interval)

Repair Battery

Red flash

(one second interval)

<80% Charge Indicator

Yellow flash

(one second interval)

>80% Charge Indicator

Green flash

(one second interval)

100% Charge Indicator

Protection Features

1. Thermal Self-Protection: When the internal temperature of the charger exceeds 75℃, the charging current will reduce automatically. If exceeds 85℃, the charger will shutdown protectively. When the internal temperature drops, it will resume charging automatically. 2. Short-circuit Protection: When the charger encounters nexpected short circuit across the output, charging will automatically stop. When fault removes, the charger will re-start in 10 seconds. 3. Reverse Connection Protection: When the battery is polarity reversed, the charger will disconnect the internal circuit and the battery, the charging will stop and avoid been damaged. 4. Input Low-voltage Protection: When the input AC Voltage is lower than 85V, the charger will shutdown protectively and automatically resume working after the voltage is normal again.

Choice of Charging Curve (curve 1~10)

1. The LED will flash red several times when AC is first connected, then the LED will flash green once. The number of red flashes denotes the present curve (e.g. If the red flashes three times, it means the present curve is curve 3).

2. To choose another curve, please cut off the power supply first, then unpeel the label, pressing the button while connecting the power. If you want to choose curve 3, release the button after the 3rd LED Flash. Now the selected curve (e.g. curve 3) will be recorded in memory.

Alarms

LED Flashing Sequence（One Cycle）

Indication

1

R G _ _ _ _ _ _

Wrong Battery

2

R G R _ _ _ _ _

Overcharged

3

R G R G _ _ _ _

Battery Overheated

4

R G R G R _ _ _

Incorrect AC Input Voltage

5

R G R G R G _ _

External Thermal Sensor Fault

6

R G R G R G R _

Communication Interface Fault

7

G R _ _ _ _ _ _

Charger Overheated

8

G R G _ _ _ _ _

Charger Relay Fault；Repair

9

G R G R _ _ _ _

Charger Fault; Repair

Note:

1. R—red G—green

2. “_” denotes one second stop

3. Above LED flashing sequence is one cycle, the LED will flash repeatedly when in fault.

Installation & Safety Instructions

1. Preferably the charger should be installed in the horizontal position or installed vertically along radiation tooth. A space of 5cm around the radiation tooth should be open to ensure airflow.

2. Ensure all heat dissipating parts are not obstructed to avoid overheating. Do not put the battery charger near any heat sources. Make sure that free space around the charger is enough to provide adequate ventilation & easy cable socket access.

3. Ensure the consistency between the alternating supply voltage and the allowable voltage input of the charger, please approach a retailer or local Power Utility for enquiry.

4. For safety and electromagnetic compatibility, the battery charger has a 3-prong plug that apply tothe socket withgrounded outlet.

5. If you are using an extension cord for alternating current power supply, make sure that it is affordable to the maximum input current.

6. The voltage-drop between the charger and connection wire of the battery should be as less than 1% of the battery voltage as it can. Otherwise, it affects charging effect possibly. Meanwhile, the diameter of the wire should satisfy the output current value.

7. The thermal compensation probe for the battery voltage must be placed in the area of the highest battery temperature, such as between 2 batteries near the center of the pack.

8. If the charger does not work correctly or if it has been damaged, unplug it immediately from the supply socket, from the battery and contact a retailer.

9. Do not try to service the charger yourself. Opening the cover may expose you to shock or other hazards.

10. To avoid damaging the power cord, do not put anything on it or place it where it will be walked on. If the cord becomes damaged or frayed, replace it immediately.