IMTMA Scheduled Programmes

Design of Gearbox

28 May to 2 June, 2018, BIEC, Bangalore

This course is structured with an introduction to elements of Gear box and more focused towards Industrial applications. Introduction to types of gears, gear profiles, gear calculations, gear standards being a part of the curriculum. Introduction to design input for gearbox design, conceptualization gear layout, sizing of gears and shafts, calculations on gears, bearing selection, seals, keys and standard parts used in gear box.

Maintenance & Trouble Shooting of Hydraulics & Pneumatic Systems

Hydraulics systems form the basic methods of powering the industrial machinery. They form an integral part of any mechanical system and find a variety of applications in the manufacturing industry – right from simple ones to sophisticated CNC machine tools. Today, the advent of Electro hydraulics opened up new fields of application with more challenging tasks in process control. Proper knowledge about the Hydraulics & Hydraulics circuits is a must for maintenance engineers in order to ensure smooth operation of the systems as well as to undertake trouble shooting activities.

Hands-on training in Programming and Operation of CNC Machining Centres

4 to 8 June, 2018, BIEC, 10th Mile Tumkur Road, Madavara Post

CNC machines have become the order of the day in every manufacturing industry. These applications are wide spread in mass production units, batch production as well as in tool room industries. Thorough understanding of Programming and Operation of the CNC machines is a must in order to realize the maximum output.

Hands-on training in Programming and Operation of CNC Machining Centres

4 to 8 June, 2018, 12/5, D1 Block, MIDC Chinchwad

CNC machines have become the order of the day in every manufacturing industry. These applications are wide spread in mass production units, batch production as well as tool room industries. Thorough understanding of Programming and Operation of the CNC machines is a must in order to realize the maximum output.

IDR Approach to trouble shoot Component Defects in a Press Shop

In a Press Shop, production runs are carried out for stamping a number of sheet metal components. Each component requires a number of Dies running on multiple presses. For each run, Die setups are changed and various parameters are set. Although the Dies are proven and productionised, there are some variables which differ from batch to batch, which results in the first few components not reaching the required quality requirements. Press Shop Personnel have to fine tune some settings to get the desired results. This is sometimes tricky and valuable time and material gets wasted. In some cases, Dies suffer damage due to manual errors and repairs have to be carried out on a war footing. This ca

CE Marking - Compliance requirements

8 to 8 June, 2018, Chinchwad

The current emphasis of 'Make in India " and thrust being on exports, it is imperative that the industries develop their skills and knowledge levels to succeed. One of the concern areas is the compliance and legal requirements of the importer, which is often neglected in the beginning by the stake holders resulting in time delay, loss, etc., To sell a product in Global market one needs to understand and comply to the relevant standards and directives right from the design stage to avoid any non-compliances and delays. The manufacturer should also know the options available for conformity assessment. Cases of Manufacturers jumping into the export bandwagon and then burning their fingers

MACHINE DESIGN BASICS

11 to 15 June, 2018, BIEC Bangalore

Programme is focused on developing the basic design skill sets for design engineers to enhance their efficiency and productivity. The programme will focus on design fundamentals which are most important for any design engineers working in any Industrial sector. Systematic and quantitative design engineers plays a very vital role in product design. It will be highly interactive training session and covers entire 360° view on Basic machine design aspects.

Robots Operation and Programming

11 to 15 June, 2018, Bangalore

Robots have been proven to deliver a host of benefits in a wide variety of industrial applications including Material handling/Assembly, Arc / Spot welding, Painting, Deburring, Plasma cutting etc. Industries introducing robots to their production processes have typically seen a significant transformation in their productivity and efficiency, with higher levels of output and consistent product quality. Yet another advantage with Robots is the flexibility in automation as they can be re programmed, whenever new products are launched.

FINISHING SCHOOL IN PRODUCTION ENGINEERING

11 June to 9 July, 2018, 12/5,D1 block MIDC Chinchwad

While the focus of curriculum of Engineering Education has been to create a very broad theoretical base on which one can build on professional competence as per specific career requirements; bulk of the Industry competency requirement hinges around practical aspects of Engineering Drawing Reading, Fits &Tolerances , CAD/CAM, Process writing, Material and Cutter selection, CNC Machining, Metrology and Managing of Production Shop.

Practical approach to Gears and Gear Design - Spur andHelical Gears

12 to 13 June, 2018, 12/5, D-1 Block, MIDC,Chinchwad

Study of Gears, Gear terminology, correction, Quality, Strength calculations, Errors & its Measurement is a fairly complex data. Proper understanding about all these topics and selecting gears with required quality to the required application gives better productivity, long life and noise less drive for the industries.

Design for Manufacturing & Assembly

With ever shrinking time available for developing new products and bringing them to global markets, manufacturing enterprises have been forced to continuously adopt new methods to survive. One approach is to use Design for Manufacturing/Assembly (DFM/DFA) methods where products are systematically designed and evaluated to minimize set-ups during production operations, component counts and overall product complexity.

Hands-on training in Co-ordinate Measuring Machines (CMMs)

In the modern manufacturing environment, process control and quality assurance depend increasingly on the performance of Co-ordinate measuring machines. Today CMMs have replaced traditional methods of inspection with gages and fixtures thus reducing the time and manpower required in quality control operations. There is enormous demand for Trained / Skilled engineers for successful & meaningful handling inspection challenges. This can be achieved only if the CMM engineer possesses adequate engineering knowledge, Inspection skills and has a logical and analytical approach to fulfill the task.

Design of Fixture – Specialization (28 to 23 June 2018)

18 to 23 June, 2018, BIEC, Bangalore

The course is structured with introduction to Fixture Design basics to final design. Design of fixture is key to effective utilization of machine tools. Basics of fixture design if not implemented correctly results in poor productivity & quality problems. Set-up time and cycle time reduction, increased accuracy on components, deskilling the job setting operation are the obvious advantages of a good fixture. Competence in right fixture differentiates excellent organizations.

Advanced Technologies in Sheet Forming

19 to 20 June, 2018, Chinchwad

The multiple facets of modern sheet metal forming techniques are applied throughout a wide spectrum of manufactured products, ranging from following sectors : aerospace, defence automotive, medical implants down to enclosures, impellers, fans, reflectors, stampings for electrical engineering and clutch plates to mass manufacturing of drums and tin cans for packaging industry.

Towards Zero Defects in Welding Applications

21 to 22 June, 2018, 12/5, D-1 Block, MIDC,Chinchwad

Industry 4.0 is the current trend in manufacturing world over. Welding, being an essential and important part of any sector of economy, it is also getting ‘intelligentised’ by Virtual Reality, Internet of Things, Quantum Computing, Artificial Intelegence, Additive manufacturing, Cobots etc. Welding fraternity, therefore, is also addressing the needs and implication of Welding 4.0 environment in the immediate future, in which nothing is certain.

Manufacturing Excellence through Productivity Improvement

26 to 27 June, 2018, Bangalore

Manufacturing excellence / World class manufacturing, is the best ability of any company to provide high quality, competitive priced products and services in a global market place. Today’s challenges in achieving world class stature in manufacturing include improving product quality, increasing productivity, shortening new product development cycle and bringing in culture of innovation etc. Productivity of equipment is one of the key areas need to be focussed to achieve world class manufacturing. Overall Equipment Effectiveness (OEE) is the single best metric for identifying the losses and improve the productivity of the manufacturing equipment. OEE is a performance metric compiled from da

Advanced concepts of GD&T

26 to 27 June, 2018, Chinchwad

The Geometric Dimensioning and Tolerancing systems have been getting evolved over the last 20 plus years continuously. Globalization in various streams of engineering has been instrumental in defining the details and implementation . ASME has revised and improvised the definitions in the last release of year 2009 with examples in which almost all the readers find their own parallels.

Gear Manufacturing Processes

Gear manufacturing is a fairly complex metal cutting process and forms an integral part of many industrial products. Gears and Gear drives are one of the key components of all kinds of vehicles, machine tools, aircrafts, household appliances as well as a broad variety of industrial equipments. Proper understanding about the various Gear manufacturing processes and controlling parameters is essential in order to meet the growing demands for better productivity and quality of gears.

Fundamentals of Product Quality Planning (APQP) & Implementation of the Production Part Approval Process (PPAP)

28 to 29 June, 2018, Chinchwad

New Product Development assumes lot of significance and has become very much essential for sustaining business growth of industries. However often many costly mistakes and time delay happen in new development of Products / Parts as well as processes. APQP mitigates such risks by following a systematic approach & upfront actions to ensure first time right from the beginning. All OEMs now mandate use of APQP as this system helps in development of product / process faster well in time, defect free and within budget. The APQP is well supported by PPAP to ensure consistent quality supplies as per customer requirement.

Calibration of CNC Metal Cutting Machine Tools

28 to 28 June, 2018, BIEC, 10th Mile Tumkur Road, Madavara Post

Machine Tool Calibration is rapidly becoming an essential part of the manufacturing process with customers demanding higher accuracy from machine tools for handling precision parts with tighter tolerances. Machine tools are subject to positioning errors which might increase over a period of time due to natural wear and tear or failing parts or worn out moving parts.

Finishing School in Production Engineering- 9th Jul to 4th Aug 2018

The Indian manufacturing sector has become major destination for global players not only for their manufacturing activities but also for marketing their latest developments specially in the field of CNC technologies. However, increased use of CNC machines / CNC automation doesn’t result in enhanced productivity directly. Systematic training in best manufacturing practices is highly crucial and well trained manpower can bring in significant improvement in productivity and quality levels thereby increased profitability. Amidst the competitive work environment today, Effective utilisation of resources including CNC machines, tooling, work holding and other accessories is the key to realise ev