Tag Archive for '165lb'

These extra fine business cards were designed by Merge Creative and Touchpoint. Once in hand they require a good touching and groping session. They wanted a card with an OMG factor and this is certainly one of the most elaborate cards we’ve put together. The paper stock has a surprising skin-like feel. It is from the Appleton Coated Curious Collection. We custom duplexed the card from two colors. The black side is Skin Black 141lb Cover. That is pasted to Skin White 141lb Cover for a total thickness of 280lb Cover. With that kind of heavy, this card definitely has a thump factor.

Production went something like this… The black stock is hot foil stamped in a clear gloss foil and a mirror finish metallic silver. The white stock is letterpress printed in metallic silver ink. Then the black and white sheets are pasted together in register into a heavy duplex sheet. Those sheets are covered with a protective mask on both sides. The masked sheets are laser cut into the custom shaped business cards and the protective mask is removed.

This was an update to the look and feel of the orange Touchpoint business cards printed over a year ago. Those were on Neenah Classic Crest Solar White 165lb. The production of them was elaborate as well. Those cards were offset printed with and orange solid, foil stamped in clear and metallic silver, letterpress printed in silver, masked and laser cut to final size.

With beautiful pattern and subtlety, Jeff at Telemetry Studio designed this identity and stationery system for Arzu Studio Hope. Started by a former Goldman Sachs partner, Arzu is a social entrepreneurship company that works at a grassroots level to better the lives of women in Afghanistan.

We letterpress printed multiple elements for this stationery system using gray ink and contaminated opaque white ink on Neenah Classic Crest papers. The business cards are 165lb Solar White, a smooth stock with a with enough thickness for some impression on both sides with minimal show through. We printed on pre-converted envelopes opening the flaps, printing envelope face and flap at the same time, allowing the pattern to wrap from front to back. The pressed pattern in this system is elegant and understated, creating real tactile inspiration.

Here is another fantastic project designed by Fabien Barral over at Graphic Exchange. He brought in wonderful organic drips and brush strokes that interpret with a unique sculptural quality under letterpress impression. We put down a lot of letterpress printing on this sheet. It’s a good way to make a project affordable – - spread the cost over several items all on the same press sheet. The paper stock is Neenah Classic Crest Solar White 165lb Cover. The sheet contains four business cards and three large note cards. We printed a slightly contaminated opaque white ink for the tonal white effect, also a dense black ink. For our white ink, we usually put just a

hair of silver in the opaque white to give it a little tone. It also has the benefit of creating a stronger sheen difference between the inked impression and the uncoated paper stock than you would get with a blind (inkless) print. After printing this project went to live in French customs for a little while. And that should answer another question we get a lot – Yes! we do ship international all the time. Just let us know if you have any specific customs needs for your country.

When a design firm gets all the details right, it’s a beautiful thing to print. These business papers for Dohmen were designed by GS design in Milwaukee, and the details are tight. We just finished printing them and thought it was a design well suited for letterpress. The radial dots under heavy impression create a tactile logo, the custom converted rounded envelope flaps echo the logo shape and the edge coloring

is a perfect accent on the business cards and folding note card. The business cards are Neenah Classic Crest Solar White 165lb Cover. They are 2 color letterpress printed with edges colored to match the logo PMS color. Since this was a single sided business card, some impression show through on the back side was not a concern. However, check out the photo of the back side of the business card and you get a visual on what we’d be looking at if there were printing. Printing on both sides with letterpress is possible. Be aware if if deep impression is used, there will be show through from side to side, even on thick stock like 165lb Cover. We can pull back on impression and minimize show through for two sided cards. The note cards are Neenah Classic Crest Solar White 130lb C – just a little thinner to help get a nice fold. The letterhead and envelopes are Neenah Classic Crest Solar White 80lb Text. We like the additional weight of an 80lb vs. a 70lb text weight for letterpress printing. It helps everything feel a bit more substantial and does better job with a heavy impression. And the custom converted envelopes are pretty cool – check out the side flaps – they even follow shape of the rounded seal flap. We freak out about stuff like that – nice.

This post shows a card we letterpress printed for Grass Fed Cattle Company designed by a good friend and design mentor over the years – Michael Skjei. We love the commitment to local farmers and free range meats. If you are local, give these guys a try.

We seem to be getting an aweful lot of requests to print business designs with floods of solid color. It can work on letterpress – with a couple big caveats.

Will the color be consistent?

We will have a wider range of ink density variation in the print run than an offset press. We do not have computers sitting on press monitoring this, it is all by eye. We matching to a print at the beginning of the run and keep it as a target, adjusting as we go to keep everything as close as we can. But there will be variation.

The heavier the ink density, the more difficult it becomes to hold the detail of fine typographic detail. So if you are flooding, more robust type works better.

Will my color print solid?

This depends on the type of stock and the color. Lighter colors and smoother paper stocks generally print with less “saltiness” in a solid area of coverage. Since letterpress prints with pressure, we are much more subject to the texture and formation of the sheet of paper to achieve an even solid.

Will there be impression on the text?

Generally, no there will not be impression. Letterpress works best with text and artwork that is pressing into the sheet. If you are looking for impression while flooding a color, this is not a great use of letterpress. Notice how the logo and gray ink have impression, the green flood of color does not.

Is the cost the same?

A flood of color takes much more time to set up on letterpress than a card that has text only. Generally, this involves making ready the ink fountain and double the amount of makeready sheets to get color up to speed. Since we charge based on press time, printing a flood of color will cost more than printing a text only design.

However, most small offset printers can’t make a 160lb or heavier sheet of paper run through their press. So that leaves letterpress as a viable method to print to handle these heavier stock thickness. You have to get on a much larger offset press to touch that kind of stock thickness, which means also means bigger quantities and costs.

So yes, we can print solid colors IF you are comfortable with the variations that are inherent to the letterpress process.

Edge coloring is an amazing addition to a letterpress project. These are a couple thousand cards stacked up, just completed for GS Design in Milwaukee. They designed these for their client Dohmen. The radial dots are a nice contemporary design on the face of the card and the sides are a matching vibrant green. They are printed in two PMS colors on thick 165lb Neenah Solar White.

We can match edges to any printed PMS color. And the effect looks at it’s best on stock 160lb or thicker. It’s taken us a few years of practice to get the edge coloring production process just right, so we are purposefully a bit elusive about exactly how we do this. It has something to do with unicorn tears and hens teeth. ;) The effect is much more subtle when seen as a single business card and always makes people take a closer look.

As the name would imply, a stylist has to have style. This morsel was designed by Westwerk Design and was just featured in the Minnesota AIGA award show. And check out Lara’s site for some really succulent looking food photography.

The letterpress printing is tasty too. The card was printed four colors on the front and a single color on the back. However, we washed up the press four times and did all four single colors on the back as well That gives a nice variety to the presentation of the card on table display on photo shoot sets and studio events.

A heavy ink flood is not the greatest application of letterpress – there is no impression to the information side of this card. We even held on to the tiny 5 point type reversing from a solid. And yes, that many color changes certainly adds up cost. But hey – this job hand eight wash ups!

There is a practical reason to do this kind of solid on a letterpress if you are happy with the more mottled (salty looking) and varied way a letterpress lays this much ink. The reason is stock thickness. Offset printing, which is the best process for printing solids, is usually limited by the thickness of paper for smaller press sheets. To run a thick stock (these are 165lb Neenah) on an offset press gets expensive because you usually need to hire a larger size offset press to handle the stock thickness and have a big press sheet. That just doesn’t make sense for a short run business card project. And most smaller offset presses which could less cost just can not take the stock thickness rattling through the press – if they can get paper to feed through at all. Putting the card stock on a letterpress makes paper feeding possible for a short run job. Offset printing – eat me.

What could be better than a letterpressed rhino ready to charge? One with wings? Ok, here it is.

This is a two color letterpress stationery set for artist rep Conor Lawrence designed by Aurora Whittet at Red Organic. The printing is red and silver metallic inks on Neenah Classic Crest Solar White. The cards are on a thick, rhino worthy 165lb cover stock.