COURSE NAME:HAZOP Study for Team Leaders

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INTRODUCTION:

Process Hazards Analyses have become an integral part of the way in which most companies in the petroleum industries do business. Furthermore, many regulatory bodies require that PHAs be conducted on a regular basis. A wide range of PHA techniques is available, but all are team efforts in which a combination of plant knowledge and creative thinking helps everyone understand what hazards exist on the facility.

HAZOP method is one of the most popular PHA techniques used in the petroleum industry and had been selected by many companies to be the accredited PHA method to be applied.

HAZOP studies for Team leaders course is proposed to give an introduction of the principals of the overall meaning of the Process Hazard Analysis (PHA) with brief of the most commonly used methods and concentration on HAZOP method to learn the tips, tricks, and secrets that analysts use to conduct efficient HAZOP.

OBJECTIVES:

Understand the role of the Process Hazards Analysis in the Petroleum Industry.

Understand the Process Hazards Analysis PHA Terminologies.

Appreciate the inherent Hazards in the Petroleum Industry.

Differentiate between the Occupational Safety and The Process Safety.

Concentrate on methods of evaluating the risk.

Increase the Awareness of participants of the differences between PHA Methods.

Learn the most commonly used methods in the petroleum Industry (HAZOP Method).

Understand the HAZOP Review application for typical facilities.

Understand HAZOP review reference data.

Learn the approaches of identifying process nodes.

Learn general HAZOP review suggestions and tips.

Differentiate between the Process Control and Safety Control systems

Increase the Awareness of the participants about the Protection layers

Differentiate between the Prevention Layers and Mitigation Layers

Learn HAZOP reporting and documentations.

Increase the ability of the audiences to participate efficiently in real HAZOP Studies

OUTLINE:

Module One:

Course Introduction

Pre-test query

Hazards

Approaches of Hazards Identification

Process and Process Variables

Process Hazards Analysis (PHA)

Process Safety and Occupational Safety

Minimum Required information

Safe Operating Limits

Safeguards

Process Hazard Analysis Assumptions

Hazards Management Process

Factors Increases the Hazards Potential for Process Industries

Risk

Component of Risk

Consequences

Voluntary & Involuntary Risk

Tolerable Risk in the industries

Evaluating the Risk

ALARP

Risk Matrices

Evaluating the Frequency

Evaluating the Severity

Evaluating the Overall Risk

Risk reduction

Principals of Protective Measures

Protection Layers

Prevention Layers

Mitigation Layers

Basic Contribution of accidents

Initiating event

Loss of Containment or Release of Energy

Undesirable Events

Module Two:

WORKSHOP Exercise with loosely structured PHA (What If Method)

Introduction to HAZOP Studies

HAZOP Method

HAZOP Terminologies

Systematic Features and creative thinking

Guide Word Approach

Process Deviation

HAZOP Matrix

Module Three:

General Process Deviations

HAZOP study Assumptions

HAZOP Review Applications

Node / Section

Node Identification

Node Sizing and selection

Factors affecting Node selection

Guidelines of choosing Node

HAZOP Algorithm and flowchart

Ideal HAZOP Review Reference Data

Credible Scenarios or Causes

Non-Credible Scenarios or Causes

HAZOP Technical Suggestions

HAZOP Review Suggestions

HAZOP Recommendations and reporting

Administrative Controls in HAZOP studies

Engineering Controls in HAZOP studies

Failure of Administrative and/or Engineering controls

Lack of Double jeopardizes in HAZOP studies

HAZOP recording sheets

HAZOP Leadership

Approaches of assigning Protection measures

Prescriptive Approaches

Performance Based Approaches

Module Four:

HAZOP WORKSHOP

HAZOP Software’s utilization with examples

Stages of Risk Assessment

Risk Criteria

Estimating Likelihood

Failure Modes

Safe Failures

Dangerous Failures

Detected/Undetected Failures

Random failures

Common Cause Systematic failures

Synthetic method of estimating Likelihood

Hazard Rate

Demand Rate

Probability of Failure on Demand (PFD)

Safety Instrumented System(SIS)

Role of (SIS)

Safety Integrity Requirement

Safety Integrity Level (SIL)

Determining Safety Integrity Level (SIL)

Risk Reduction and Reliability Assessment

Reliability Analysis

Voting And Redundancy

Diversifications

Course Final Test

Course Close Out

WHO SHOULD ATTEND:

This course provides an overview of significant aspects and considerations of HAZOP for those who are involved in the:

Participants will benefit from the practical approach presented in the Workshop

DURATION:

5 Day(s)

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The presentation is generally appealing to me. The dedication & devotion of the instructor are both laudable & admirable.Mohammed F. AlotaibiSabic

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