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What is Major Component Of Resistance Welding?

Major components of a resistance welding plant are heating unit consisting of transformer, timing unit for controlling the length of time of welding current flow and mechanical unit for providing the necessary electrode force. The source of power supply is usually 230 V single phase, ac supply or 400 V 3-phase ac supply. The large current at low voltage is supplied to the work through two copper alloy electrodes-the lower electrode being normally fixed and the upper electrode movable in a verticalplane. The supply voltage is reduced to suitable value through transformer. The magnitude of current is controlled by varying either the primary voltage of the welding transformer (by using an auto-transformer between supply and the welding transformer). Alternative method of controlling the current to weld is to vary the magnitude and wave form of the primary as well as secondary current by using thyratron or ignitron tubes in the primary circuit.

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