Working together for a common goal

Presently, there are four quarries in operation in the Perlato Coreno RoyalÂ® marble basin, which is located in the Aurunci Mountains.

Among the many stoneworking areas in Italy is the Perlato Coreno RoyalÂ® marble basin, which is rich in Perlato Stone - a material noted for its distinctive characteristics, including fossils of fish, shells, algae and sea plants on its surface. And while the use of the stone dates back to Roman times, strong efforts have been made in more recent years to promote Perlato Stone to the international market. As part of this marketing campaign, â€œConsorzio per la valorizzazione del Perlato Corenoâ€ was established in 1991 by local entrepreneurs and municipalities of the entire marble basin. The Consortium, as it is called, has grown to include more than 100 firms with about 1,300 employees. It works together on issues related to the quarrying and processing of Perlato Stone, and as a result, the area of Perlato Coreno Royal has been recognized as an â€œIndustrial District.â€

The material is quarried in the Aurunci Mountains, and starting from Coreno Ausonio - the primary quarrying area for Perlato Coreno - the marble basin extends approximately 65 million square feet. And although the material has a name similar to the â€œPerlato di Siciliaâ€ marble of Sicily, Perlato Coreno Royal differs in that its fossils and veining are larger. There are about 25 working sites today - mainly â€œhillside quarriesâ€ and â€œopencastâ€ types - that occupy the southwestern slope of the mountain.

At the quarrying sites, drills and wire saws are used to cut out blocks, and detonating powder is used in the drill holes to loosen the block. The detonating powder is necessary due to the hardness of the stone, according to quarry workers.

History of the stone

Coreno Ausonio's marble basin is divided into three main periods:

â€œRomanâ€ - the period during which dwelling areas of Coreno Ausonio utilized the stone as raw materials
for building

â€œStoneâ€ - the period during which this material was used in an artistic and hand-crafted fashion

â€œMarbleâ€ - the period representing the history of the last 50 years, in which the stone of Coreno has been elevated to the rank of a highly esteemed material and connected to a strong industrial production.

Archeological sites such as Minturno, Cassino and Pompei clearly display the methods in which the Roman civilization used Perlato Stone. Architecture in these areas, which are not far from the marble basin, display the stone in applications such as columns, bases, friezes, bas-reliefs, theaters and pavement.

Throughout the â€œStoneâ€ period, Perlato Stone was used as a primary material for building castles, noble palaces and residential dwellings of historical areas in local villages. The stone was skillfully crafted for decorative elements such as jambs, lintels, windowsills, and door and window surrounds.

Lavalle A.G. - a company owned by two brothers who lived in the U.S. for 20 years - created a 9/11 memorial on a quarry face as a tribute to those who lost their lives in the attacks of September 11, 2001. â€œWe owe this to the states,â€ said Joe Lavalle. â€œWe are thankful to have lived there.â€

During World War II, the Perlato region was a battleground involving the Italians as well as the Germans. After the war, local populations felt a primary need to return to a new daily life, and they began by rebuilding destroyed urban and rural settlements.

It was during the 1950s and 1960s that commercial quarrying began in the Perlato region on a broad scale. In 1962, there were a total of six quarries employing about 40 workers. During the early 1960s, the local population started evolving into an industrialized working culture, and there was a noticeable shift from agriculture. Companies in Carrara and Verona were the first to realize the potential of the marble basin, and they helped Perlato Royal CorenoÂ® to emerge on the international market.

In the 1970s, an organization called â€œCooperativa Cavatori Corenoâ€ was started to better manage the health and safety of employees working in the region, as well as to strengthen relations with both the banking sector and trade unions. Also at this time, the first saw mills were developed. Until then, processing had been done abroad.

Quarrying today

Currently, there are four quarries in operation in the Perlato region. Equipment includes drills and wire saws, which are used to cut out blocks. Detonating powder is also used in the drill holes to loosen the block. The detonating powder is necessary due to the hardness of the stone, according to quarry workers.

Stone World visited one of the sites in the area that had already been quarried 30 meters down. Workers also explained that it is intended to work at least another 35 to 40 meters deep at this quarry.

The use of Perlato Stone is evident throughout the town of Coreno Ausonio - one of six townships involved in the Consortium. In 2003, a piazza was built with the material. The stone was laid on a concrete base, and no expansion joints were necessary - illustrating the stone's strength.

Another quarry site in the region is one operated by Lavalle A.G. - a company owned by two brothers who lived in the U.S. for 20 years. The business was started in 1978, when Joe and Andy Lavalle returned to Italy to take care of their ailing father. The brothers still have family living in Cleveland, OH.

Still feeling ties to the U.S., the Lavalle brothers created a 9/11 memorial on a quarry face as a tribute to those who lost their lives in the attacks of September 11, 2001. â€œWe owe this to the States,â€ said Joe Lavalle. â€œWe are thankful to have lived there.â€

In addition to quarrying, Lavalle A.G. also operates a stone-processing plant, which cuts blocks. â€œWe concentrate on quality, not quantity,â€ said Joe Lavalle, adding that the company recently supplied Perlato Stone to a project in Jordan, which took about six months to fulfill.

Additionally, a large expenditure for the town is maintaining the roads. A reconstruction of Coreno Ausonio's roadways was in place at the time of
Stone World's visit, and was expected to be completed by April 2006.

Modern-day Coreno and the Consortium

The use of Perlato Stone is evident throughout the town of Coreno Ausonio - one of six townships involved in the Consortium. In 2003, a piazza was built with the material. The stone was laid on a concrete base, and no expansion joints were necessary - illustrating the stone's strength.

Additionally, a large expenditure for the town is maintaining the roads. A reconstruction of Coreno Ausonio's roadways was in place at the time of Stone World's visit, and was expected to be completed by April 2006.

â€œMarble is the main industry in the area today,â€ said Antonio Gargano, Mayor of Coreno Ausonio. â€œWe are very proud that the stone seen here cannot be found anywhere else in the world.â€

The Consortium cooperates with many institutions, such as the Frosinone Chamber of Commerce, University of Cassino and labor unions to get their message across. Its members approach initiatives and solve complex problems, including:

training, management and employment

technological research: testing of new machinery for workmanship innovation

product quality: quality systems
and environmental respect

national and international commercialization: 80% of Perlato Coreno Royal is exported worldwide

employee safety: the recent percentage of work injuries
has been close to zero

â€œWe are working harder and harder to bring Perlato into the world market, because we believe it is a good material,â€ said Gargano.

In the December 2016 issue, we look at some highlights of the Marmo+Mac 2016, and the new renovations of the Freemasons' Hall in London, England. We also present some new products, technology updates, machine of the month, and stone of the month.

For this issue, we are excited to share with you four features that focus on using compact and ultrathin slabs in both residential and commercial projects. As these products continue to gain popularity, we wanted to share different ideas of applications, including an upscale dining environment in the interior of a Saks Fifth Avenue.