FULL LENGTH- For use on 55 gallon (205 litre) drums. Suction tube is 37.3/8” (950 mm) long.
Comes fitted with strainer at the tube inlet. Mostly comes with a Bung Nut
GETTING STARTED
Before you start installing the pump, make sure the following are available:
Clean Supply of Air : This is one of the most important for life of your pump. Make sure air quality is
very good with no contaminants / moisture. This can be achieved my installing a
Filter Unit in the air line , before the line is put into the Air inlet port on the Pump
Regulator

: Since compressed air may be used at many points in your shop, air pressure in
the line will keep fluctuating. It is important to use an Air Regulator in the Air line
which will maintain constant pressure. Recommended Air Pressure is 6 BAR
(85 PSI). Air Pressure must NEVER increase beyond 115 PSI (8 BAR) as that
may cause the pump to cease. At the same time , it must not fall below 4 BAR
( 60 PSI) as it will make priming difficult

Lubricator

: Pump needs constant Lubrication & a Lubricator unit must be installed in the air
line

INSTALLATION
DRUM MOUNTING
1. Slide out the Bung Nut from the Suction Tube & screw it into the 2” drum plug opening on the drum
2. Loosen the ring nut on the Bung & carefully insert the pump suction tube through it. Once the Suction
tube touches the bottom of the drum , tighten the Ring Nut
3. Connect the “S” Shaped piping connections to the pump outlet. Use a thread sealant to ensure
leak-proof connection
4. Now Connect the Oil Spigot to the other end of the “S” shape piping connections. Use a thread
sealant to ensure leak-proof connection
5. With the Air supply turned off, connect the Air line into the air inlet on the pump. An FRL (FilterRegulator- Lubricator) unit must be used in the Air supply , before it is connected to the pump
6. Set the Regulator to 85 PSI (6 BAR) or any required inlet pressure , but never more than 115 PSI
(8 BAR) or less than 60 PSI (4 BAR )
STUB MOUNTING
1. Depending upon where the pump is to be mounted (on a mobile oil system, tank, wall etc.), complete
the installation which may be done using the bung or any other means. Make sure pump is securely
held & that there is open space around the pump exhaust
2. Connect the Suction Hose / Tube to the pump inlet , with the other end in the media being pumped
3. Connect the “S” Shaped piping connections to the pump outlet. Use a thread sealant to ensure
leak-proof connection

4. Now Connect the Oil Spigot to the other end of the â&#x20AC;&#x153;Sâ&#x20AC;? shape piping connections. Use a thread
sealant to ensure leak-proof connection
5. With the Air supply turned off, connect the Air line into the air inlet on the pump. An FRL (FilterRegulator- Lubricator) unit must be used in the Air supply , before it is connected to the pump
6. Set the Regulator to 85PSI (6 BAR) or any required inlet pressure , but never more than 115 PSI
(8 BAR) or less than 60 PSI (4 BAR)
OPERATION
1. Remove the smaller drum plug on the drum on which the pump is to be installed (vent the tank).The
smaller plug is used to create equi-pressure inside the drum & must be kept open when using the
pump. This creates the required venting for pump operation
2. Partially open the on/off air valve. Pump will start operating automatically until it gets primed. Once
primed ,the air motor will stop
3. Open the on/off air valve fully
4. Operate the Oil Spigot, which will actuate the air motor & pump will start dispensing. For large
continuous flow, the oil Spigot can be locked in the open position. When doing so , make sure that
the pump is not left unmanned
5. When not in use & at the end of each day , air supply to the pump must be switched off

TROUBLESHOOTING
Sr. Nr

PROBLEM

CAUSES

REMEDY

1.

Pump does not dispense fluid

1.Pump not able to create adequate suction

1. Make sure that media used has a viscosity
of SAE 130 or lower .Make sure all threaded
connections are air tight
2. Media level inside the drum may be too low.
Change drum
3.Remove suction tube & clean strainer at
pump inlet
4. Inlet Air Pressure must at least be 60 PSI
(4 BAR).Increase inlet pressure
5. Open small drum plug on the drum

2.Drum is Empty
3.Pump inlet is blocked
4.Inlet Pressure is too Less
5.Drum is not vented
2

Air Motor does not work

Air motor may have ceased due to
inadequate lubrication

Send pump to distributor for repair

3

Air motor operates even without
actuating the dispensing gun

Leakages in the assembly

Check all connections to ensure they are
air tight

Cautions:

No
smoking

Safety gloves
must be worn

Wear your
safety glasses

Safety overalls
must be worn

1.
2.
3.
4.

Always wear protection gear like safety goggles, gloves, apron, and ear plugs while operating the pump
Never let any body part come in front of, or in contact with the control valve outlet
Always cut off air supply after use, so that media can't leak incase any of the pump component fails
Before attempting any maintenance or repair of this product, disconnect air supply and then squeeze control valve trigger to release
fluid pressure
5. Before switching the air supply on, check hoses for sign of wear, leak or loose fittings. Replace as necessary
6. In case of accident, immediately seek medical attention. Do no try to treat the injury yourself
7. Use only genuine factory parts for repair
8. Do not smoke when using / near the pump
9. Do not use the pump near a source of spark / open flames
10. In case of change of working fluid, at least 1 liter (or as desired) of new fluid should be discarded to avoid mixing of fluids
11. Operate pump for not more than 4 hours continuously
12. Use only natural compressed air for operating the pump