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Products

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KSA Process control system for aggregate conditioning and loading plants

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Plant visualisation
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KSA-VISU

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KSA is a modular system for the manual and automatic control of the processes in the gravel
plant. It consists of the administration software KSA-DV and the plant visualisation KSA-VISU.
Thanks to its modular structure, KSA allows to create a plant control which is tailored to your
specific needs. For this, only the hardware and software modules necessary for your production
process will be compiled.

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The visualisation and operation of the plant is realised by an individually adjusted process visualisation. During operation, the visualisation shows a schematic outline of the plant. All relevant operating procedures and plant statuses as well as exact error messages in cleartext with time and date are displayed graphically. Thanks to the modular structure of the KSA system, it is possible to retrofit or change plant components at any time.
KSA-VISU has an integrated maintenance module for controlling and recording all maintenance intervals.

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Function

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Each emergency and rip cord switch is displayed separately. If it is active, the corresponding lamp is blinking and an error message will appear. All error messages are saved in a data file and can be arranged in any order for later check-up.

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Application

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Easy operation of the plant

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Output of error messages

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Individually adjustable control times

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Counter for operating hours for all drives

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Maintenance module

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Each motor, each valve and each limit switch can be supervised. If a previously defined condition is fulfilled, a message in cleartext will appear which is stored in a file for later processing.

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Operating time
For example: Change the gear oil of the crusher after 500 operating hours. The current operating time is constantly displayed.

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Switching cycles
For example: Retighten the screws after 200 switching cycles. The current number of switching cycles is constantly displayed.

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Automatic setup for the adjustable dosing flap

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The flap will be opened with the start button after entering the number of measuring points and the time intervals with material flow time. The material flow is measured on the belt weigher and the dosing curve of the dosing flaps will be automatically created and saved.

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The specific measuring results are displayed tabularly and graphically.

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The automatic setup for the dosing flaps can be repeated at will.

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Processing of orders

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Processing of main orders and scheduled orders

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Processing of orders according to the article allocation table

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Selection of orders from the article allocation table

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Reprint of delivery notes

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The order list can be displayed or printed.

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Deletion of orders after termination: selected separately or after an adjustable time period (max. 9,999 days)

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Recipe administration

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Recipe input with sort, components, set values etc.

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Overrun correction related to the recipe

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Forerun correction related to the recipe, to guarantee an equal distribution of the
material

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Master data administration

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Administration of client addresses with name, location, street, telephone, remarks and lock indicators, available by customer number or search word

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Administration of building site data with correlation to the customer