HACCP (Hazard Analysis Critical Control Point) is a food safety program which takes a preventative approach to food safety. HACCP identifies specific Hazards and measures (Critical Control Points) to control the hazards up front before any product is produced.

3 HACCP Critical Control Point Training

DEFINITIONS

Hazard Analysis An evaluation of ingredients and processes where Hazards (Biological, Chemical, Physical) are identified and assessed.

Critical Control Point (CCP) is a step at which control can be applied to prevent a food safety hazard or reduce it to an acceptable level.

For All Critical Control Points The Following HACCP Principles Must Be Met

Monitor CCPs must be monitored to ensure they are controlling the Hazard they are intended to control.

Corrective Action There must be established corrective actions to take when monitoring indicates a CCP is not under control and/or a Critical Limit has been reached.

Verification There must be a step to verify that the monitoring and corrective action for CCPs is working and taking place.

7 HACCP Critical Control Point Training

Operational Procedure For The Metal Detector CCP

Monitoring The metal detector is tested every hours by running the target size test items through the center of the metal detectors aperture.

Corrective Action If any of the test items do not detect and/or reject 100 of the time and/or if a detection occurs, a Line Supervisor and Quality should be contacted immediately to determine corrective action (more detail on the next two slides).

Verification Quality is required to check the detector twice per day and both quality and the Line Supervisor must review the HACCP Document (Metal Detector Log) for accuracy.

8 HACCP Critical Control Point Training

Operational Procedure For The Metal Detector CCP (Continued)

Corrective Action

If any of the test items do not Detect 100 of the time

Notify the Line Supervisor who will notify Quality.

Stop the line until the detector can be made fully operational (detects and rejects all test items 100 of the time).

3. Contact Quality and/or Maintenance to make adjustments to the detector which will insure for detection of all test items 100 of the time. 4. Hold product back to the last good check and until the detector is adjusted and verified to detect all specified test items (Ferrous, Non-Ferrous, and 316 Stainless) 100 of the time. B. If any of the test items do not Reject 100 of the time

Notify the Line Supervisor who will notify Quality.

2. Verify test item detected. If not, refer back to A. above.

3. Stop line if reject cannot be made functional.

4. If detections have occurred hold product back to last good check.

9 HACCP Critical Control Point Training

Operational Procedure For The Metal Detector CCP (Continued)

Corrective Action

C. If the detector detects on its own

One to Two pieces of metal found in a 8 hour time period

Notify the Line Supervisor who will notify Quality.

Line Supervisor must lead an investigation to determine and eliminate the source of metal. Corrective action must be documented on the foreign material log in the lab.

Investigation will determine if product needs to be placed on hold and next course of action.

Sign, date, and fill in the time the document was reviewed (Monitor) and verified (Team Leader). At this point, by signing and dating, you are indicating the document is totally complete and accurate.

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