pharmaceutical industry water Applications

The pharmaceutical market is at the center of personal care, serving to protect public health and improve the quality and span of life. This global market requires treatment technologies to disinfect, measure, control and filter process water and wastewater generated from production.

Trislot screens have many applications also in the pharmaceutical industry. Besides the classical application in water treatment systems (ion exchange, molecular sieve,... ) the screen are used for classification and in dryers/coolers. The Sintered Laminate is used in Nutsche filters for the pharmaceutical industry.

Ultrapure water is essential in the pharmaceutical industry as it provides a high purity solution free of biological contamination for use in medical products. Supplying these systems is market worth 714 million. There is a shift in the industry as manufacturers of low-cost generic drugs take advantage of the expiry of patents on blockbuster drugs. Water technology suppliers need to be able to supply a reliable system to fit the increasingly tightened budgets within the industry. Developing markets like India, Brazil and China are more attractive with outsourced manufacturing and government efforts to boost domestic production.

Lyophilization, commonly referred to as freeze drying, is the process of removing water from a product by sublimation and desorption. The freeze drying process is optimised by the introduction of solvents and gas species to improve product quality and to enhance the drying process.
Hiden's gas analysers provide detailed information about the gas/vapour composition during both the primary and secondary drying phases. Detection of the on-set of the secondary drying phase is readily detected. Analysis during the secondary drying phase enables a reduction in process cycle time and provides end point detection. Accurate determination of a user defined process 'end point' enables high consistency in product yield from batch to batch.

With over twenty five years of industry experience, atg UV Technology are market leaders with a state-of-the-art UV product range, which provides the pharmaceutical industry with advanced technology solutions for a variety of applications worldwide. Specially designed and developed for the pharmaceutical industry, atg UV`s breakthrough chamber design eliminates all crevices and unnecessary fittings, maintaining the integrity of the system. Our leading UV technology is used in a number of key areas, including ultra-pure water generation, the treatment of process water and disinfection of contaminated effluent water discharges. Additionally, atg UV`s bespoke engineering skills and market-leading technology have also allowed for the development of site specific solutions for a number of leading pharmaceutical companies worldwide.

The water from pharmaceutical companies can cause big troubles because of the high variability in their manufacturing processes. Depending on the kind of raw materials used, the effluents may even be toxic, hence why the most conflictive effluents have to be separated from the rest and not to be sent to the general treatment.

Water is a critical ingredient in chemical manufacturing operations; consistent and high-quality supplies are needed for a range of purposes including production, material processing, and cooling. Water treatment systems have to often comply to very stringent industry specific qualifications and certifications. A stable and guaranteed water supply is critical and duty stand-by solutions are frequently requested from end-users.

Pharmaceutical companies today are operating in a challenging environment. Pharmaceutical wastewater treatment management is increasingly becoming critical to the entire operations of a pharmaceutical manufacturer. These companies are facing challenges of water scarcity requiring them to look more closely at employing pharmaceutical wastewater reuse strategies for cost management. In addition, companies in this industry are faced with tighter regulatory water discharge limits.

Resource consumption in the chemical industry is enormous. Although the industry has already succeeded in significantly reducing its energy demands, it remains challenged by high energy costs, high water consumption and increasingly stringent regulations. Energy efficiency, increased production and plant availability are therefore important factors contributing to a competitive advantage. We would be glad to support you. Kurita offers a broad spectrum of resource-saving solutions as well as solutions for improving production and plant safety.

Ultra pure water is mainly used in the semi conductor and pharmaceutical industry. Because of the continuing miniaturilisation in the semi conductor industry, the specifications become more strict every year. Ultra-pure water contains by definition only H20, and H+ and OH- ions in equilibrium. Therefore, ultrapure water conductivity is about 0,054 uS/cm at 25oC, also expressed as resistivity of 18,3 MOhm.

The effluents that accrue in the cleaning process of silo vehicles and containers for transportation of raw materials for the chemical industry, are highly complex and constantly changing in the composition of wastewater. Flocculation as the prior art of treatment for chemical waste water can not remove many of the completely dissolved invisible substances. Thus, the residual stresses are evident despite high claritv of the `Treated effluent` is often well above the levels witch are applicable for wastewater in domestic environments.

Chemical plants that produce high quantities of phenols (plastics, pesticides and pharmaceutical industries) and other aromatic organic compounds are excellent candidates for wastewater characterization via spectral analysis. Chemicals that contain conjugated double bonds absorb UV radiation remarkably well. The benefits include higher precision in process control as well as optimization of wastewater treatment.

With expertise in water and wastewater treatment, oil/water separation, liquid/liquid and liquid/solids separation, WesTech works closely with professionals in the petroleum and chemical industries. We are able to move fast to provide proven solutions and process infrastructure that keep production up and product flowing.

ProMinent and the chemicals industry: a good combination. With metering equipment from ProMinent we can take your chemicals to the next level and make them more high-performance, more environmentally-friendly and safer. And this is something that everyone can benefit from.

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