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2 food & beverage zenon streamlines operations zenon streamlines operations food & beverage Take the Lead. Enjoy the Profits. zenon streamlines operations, from production to management level. We count on zenon to get the best out of our equipment and thereby aim to become a pioneer of innovative technologies within the Heineken Group. friedrich schneeberger, tpm coordinator pago fruchtsäfte gmbh. Profitability is the main goal for any F&B plant. To reach it, every member of the production team needs to handle different challenges and collaborate seamlessly with the other members of the team. The 5 key factors of profitable operations Optimized production costs High productivity Consistent quality Compliance with standards Customer satisfaction Do these challenges sound familiar to you? Then you re close to finding the perfect solution. The zenon Product Family supports the entire production team in reaching industry-leading performance, from machine operators up to management. Turn the page and start to find out what zenon can do for you. 2 3

3 food & beverage unlock your potential unlock your potential food & beverage Going for Top Level Performance? Go Ergonomic. one solution to unlock the potential of all your operational areas. To achieve industry-leading performance, every key area of your plant needs to be improved continuously. zenon provides you with the integrated tools to keep control of all of your operations, starting from facility and energy management, through process technology and packaging, up to outstanding connectivity to other corporate infrastructures like ERP Systems. zenon brings you one flexible and scalable solution. Optimize your operational targets on all levels to reach the ultimate goal industry-leading performance! machine operation and control More safety in operation, clear and quick information, enables operators to increase machine efficiency. process supervision for the entire plant From processing and packaging, to utilities, water treatment and building automation. ncrease in process quality, quick reaction, complete control. process data acquisition Connectivity to any kind of equipment, no data losses, tracking and tracing, compliance with standards like SO batch control Flexibility and efficiency in production, superior quality control, easy and errorfree operation. production/ packaging line management system ncrease in efficiency, consumption management, top-down analysis, realtime KPs. operating instruction deployment Plant integration and performance in interoperability; from HM to ERP and back. dynamic production reporting dentify potential for improvement, to minimize downtimes and optimize consumption. Ready for energy management, compliant to SO invest in a solution with zenon and benefit from increased RO tightly control TCO remain flexible and cost-effective reach both short term targets and long term goals 4 5

4 food & beverage support for all team members support for all team members food & beverage Support Your Team s Performance. One by One. zenon integrates, connects and advances all team members at all levels. Combining market-leading quality with cost efficiency requires everyone from operational to management level to perform at the top of their game. zenon supports each team member in doing their part, enabling both individual contributions and impeccable team play. involve machine operators n modern production plants, machine operators get more and more involved in higher-level operational tasks and actively contribute to reach the whole plant s business goals. They therefore require the right kind of information, an ergonomic and efficient workplace and a high level of integration with other team members. zenon supports Machine Operators with intuitive and secure operations information from ERP systems available directly at HM real-time information through location-independent message control intuitive batch control with optimum usability Multi-Touch HM for ergonomic operation support production supervisors Today s Supervisors and Managers are confronted with a wide variety of tasks. All areas of operations need to be handled at their particular level. They supervise and control equipment performance, continuously improve material and energy consumption, as well as manage quality. To support them in the best possible way, zenon offers: location-independent information plant-wide connectivity information from KPs right down to details, for a top-down approach Real-time and historic information and analysis, as well as reports and dashboards integrate administration, logistics and facility management The foundation for a profitable business is laid at production level, but to be top of the class, administration levels need to be integrated seamlessly with production. zenon provides Administration and Purchasing with: HM/SCADA level information directly in ERP Systems fast and concise reports from production level communication with operator HMs optimized TCO/RO control give control to general management Management has to keep control of both the revenue and the cost elements of the entire company. Furthermore, strategic development and tactical moves are planned and initiated at this level. To support Management decisions, zenon offers real-time and historic production reporting production KPs on smartphone apps enhanced information transparency top down analysis for the required level of details 6 7

5 food & beverage ergonomic engineering world-leading technology food & beverage n over twenty-five years working as a Computer Scientist, Systems Designer and Programmer, have never seen such a flexible, open and reliable system as zenon! ndustry-leading performance. World-leading technology. adam sury, executive chairman, infoster sp. z o.o. Keeping it Ergonomic. Engineering with zenon. support automation/ maintenance engineers Engineers in maintenance and automation face many challenges. No matter if they work directly with a producing company, a system integrator or an original equipment manufacturer. Equipment and hardware from various suppliers need to be integrated. Safety and robust operations are essential while time pressure is relentless. zenon helps to work through these challenges easily intuitive engineering environment - short training time easy maintenance without downtimes (hot-reload) built-in network security and redundancy adopt HM/SCADA projects easily freedom to choose hardware components create software connections freely easy integration with existing environments integrated EC programming environment involve information technology (it) managers Security, redundancy, availability and integration are the main tasks of T managers in production companies. zenon helps building the bridge from automation to T. With COPA-DATA being a Microsoft Gold Partner and zenon taking advantage of Microsoft technologies like SQL Server 2012, Active Directory or WPF, T Managers can enjoy the security of a system which is easy to integrate in secure and stable T infrastructures. zenon fits in perfectly with the T world and offers built-in SCADA security integration with existing T infrastructure open database connectivity reporting with built-in MS SQL 2012 Server Active Directory User Management integration independency through connectivity more than 300 built-in drivers and communication protocols standards supported: OPC UA, Weihenstephan, and others Batch Control compliant to SA-88 equipment modeling according to SA-95 ERP connectivity: certified SAP-interface; Microsoft Dynamics interface open horizontal integration with other software applications efficiency in engineering one engineering environment, ranging from PLC programming through HM/SCADA applications up to ERP connectivity setting parameters instead of programming ready-made templates and automatic engineering through wizards project history and project comparison for engineering traceability built-in redundant network technology integrated EC programming environment openness and extendibility through VSTA, VBA hmi/scada functionality alarming and CEL archiving and trending reporting batch control built-in SCADA Security Soft-PLC KP calculation usability and ergonomics Multi-Touch on HM operator-panels Chameleon Technology language and unit switch during runtime enhanced graphical support SA-88 SA-95 There s many more to explore. Check online at: 8 9

6 food & beverage experience, know-how and reliability from sensor to erp food & beverage COPA-DATA is collaborating with production units of four of the worlds top 10 Food & Beverage producers. Do it Your Way. zenon has been the system of choice for many companies in various industries. Over 25 years and 80,000 installations prove that zenon is firmly positioned in automation, particularly in the Food & Beverage, Pharmaceutical, Energy & nfrastructure and Automotive industries. global presence local support COPA-DATA is present in over 40 countries around the world with subsidiaries, distributors and partners providing local sales and support services. comprehensive automation solutions n collaboration with our capable partners of the COPA-DATA Partner Community, COPA DATA offers tailor-made automation solutions. references Food & Beverage: Adelholzener Handl Tyrol Krones Pago nternational Römerquelle Andritz... Other industries: BMW Audi Swarovski Festo AG Sony DADC... One consistent Product Family zenon Supervisor from Sensor to ERP. ndependent SCADA System flexible, cutting-edge automation solutions by copa-data. zenon is setting industry standards in ergonomics. zenon Logic ntegrated PLC System zenon Operator Embedded HM System zenon Analyzer Dynamic Production Reporting Platform-independent Dynamic Production Reporting tool, which processes and presents data from the process to the ERP in real time. zenon Supervisor ndependent SCADA System Full visualization and control of complex zenon Logic equipment with a connection to other systems like SAP ntegrated ERP. PLC System zenon Operator Embedded HM System Specialized zenon simple Supervisor and ergonomic machine and equipment ndependent SCADA System zenon control. Analyzer Dynamic Production Reporting zenon Logic ntegrated PLC System zenon integrated PLC system with EC programming environment. zenon Operator Embedded HM System 10 zenon Analyzer 11 Dynamic Production Reporting Four products for creating top-of-the-line automation solutions. All products work seamlessly together, covering everything from sensors to ERP. The entire Product Family is built around the zenon philosophy of providing perfect ergonomics through: integrated, native networking horizontal and vertical connectivity hardware independence automatic engineering individualization of user interfaces and interaction setting parameters instead of programming

7 solutions for the food & beverage industry. Take the ergonomic path of high performance and optimize your plant with zenon. COPA-DATA Headquarters ng. Punzenberger COPA-DATA GmbH Karolingerstraße 7B, 5020 Salzburg Austria t +43 (0) f +43 (0) Find your regional contact at: dynamic process solutions Copyright 2012, ng. Punzenberger COPA-DATA GmbH. All rights reserved. This document may not be reproduced or photocopied in any form (electronically or mechanically) without a prior permission in writing from ng. Punzenberger COPA-DATA GmbH. The technical data contained herein have been provided solely for informational purposes and are not legally binding. Subject to change, technical or otherwise. Registered trademarks zenon and zenon Analyzer are both trademarks registered by ng. Punzenberger COPA-DATA GmbH. All other brands or product names are trademarks or registered trademarks of the respective owner and have not been specifically earmarked. We thank our partners for their friendly support and the pictures they provided: Page 1 and Page 11 fotolia.com (industrieblick / ant236), Page 5 llustration by Fridolin Brandl. Publication number: CD-ZFBF

independent scada system zenon Supervisor Automation at your level. Have a winning advantage with outstanding usability, best ergonomics and excellent performance. zenon everything under control from sensor

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simply more efficient. zenon. the software system for high performance in the food & beverage industry. do it your way You invest a great deal of effort in your success: ideas, resources, time. But will

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