We are delighted and honored to accept order from B4H after knowing that B4H is a non-profit organization for donating bicycles to developing countries such as Karamoja, Uganda etc. One bike can change a life, one life can change a community.

Since 2005, Custom-Cycling-Wear.com has been design full custom and semi custom cycling apparel available. If your club, team, or organization is in need of custom cycling apparel, you need not look any further than Custom-Cycling-Wear.com. All of our custom team

As a prime cycling apparel manufacturer with sufficient experiences and scale advantage, we offer quality custom cycling jerseys with no minimum order quantity limitation within rapid working time at a factory direct price! Our prices are half cheaper than most of your local jersey-custom providers for the same quality. And you can also buy finished bicycle clothing on our wholesale and retail online shop www.cycling-wear.com.

One of our customers ever said that we are “American Service, European Quality, and Chinese Price”. Hope you can also get that sense once you finish a order with us.

Technology & Fabrics

Dye-sublimation Printing Technology

a) Dye-Sublimation Printer. C-C-W(Custom-Cycling-Wear.com) employs the sophisticated dye-sublimation printer. A dye-sublimation printer (or dye-sub printer) is a computer printer which employs a printing process that uses heat to transfer dye onto medium materials such as a plastic card, paper, or fabric. The sublimation name is applied because the dye transitions between the solid and gas states without going through a liquid stage. Many consumer and professional dye-sublimation printers are designed and used for producing photographic prints.

These are not to be confused with dye sublimation heat transfer imprinting printers, which use special inks to create transfers designed to be imprinted on polyester items.

Most dye-sublimation printers use CMYO (Cyan Magenta Yellow Overcoating) colors, which differs from the more recognized CMYK colors in that the black dye is eliminated in favour of a clear overcoating. This overcoating (which has numerous names depending on the manufacturer) is also stored on the ribbon and is effectively a thin laminate which protects the print from discoloration from UV light and the air, while also rendering the print water-resistant.

The sublimation inks are ink-jet printing inks especially designed to be used on digital printers having piezo printing heads. They are particularly suitable for digital printing on polyester textiles used in sports and outer wear, as well as for a variety of plastic substrates used in the manufacturing of skis, snowboards, skateboards, windsurfs, and other products. The image is printed on coated paper and then transferred (heating temperature around 210°C) on polyester fabrics, or mixed synthetic fabrics containing polyester in a min. quantity of 60%.

Fabrics

a) Polyester

Polyester is a category of polymers which contain the ester functional group in their main chain. Although there are many polyesters, the term “polyester” as a specific material most commonly refers to polyethylene terephthalate (PET). Polyesters include naturally occurring chemicals, such as in the cutin of plant cuticles, as well as synthetics through step-growth polymerization such as polycarbonate and polybutyrate. Natural polyesters and a few synthetic ones are biodegradable, but most synthetic polyesters are not.

b) Lycra

Lycra, also called spandex or elastane, is a synthetic fibre known for its exceptional elasticity. It is strong, but less durable than natural Latex, its major non-synthetic competitor. It is a polyurethane-polyurea copolymer that was co-invented in 1959 by chemists C. L. Sandquist and Joseph Shivers at DuPont’s Benger Laboratory in Waynesboro, Virginia. When first introduced, it revolutionized many areas of the clothing industry.

c) CoolMax

Coolmax is a series of moisture-wicking technical fabrics developed in 1986 by DuPont Textiles and Interiors (now Invista). The fabrics employ specially-engineered polyester fibres to improve “breathability” compared to natural fibres like cotton. Coolmax fibres are not round, but are slightly oblong in cross-section with grooves running lengthwise along the threads. They are manufactured in either a tetrachannel or hexachannel style. The series of closely spaced channels creates capillary action that wicks moisture through the core and out to a wider area on the surface of the fabric which increases evaporation.

d) Fleece

Fleece is basically a synthetic, 100% polyester fabric with an altered ‘structure.’ This altered ‘structure’ facilitates moisture transfer through the fabric – some will say ‘absorb’ through the fabric. Polyester fabric, in and of itself, does not absorb moisture at all.. Instead fleece wicks moisture away from the skin to its outer surface where it can do one of two things: 1) Spread out and evaporate if exposed to air. 2) Absorb into another fabric-usually a cotton ‘soaker’ of some sort.

Production Process

How to Order

1. Customer Inquiry
a) Full Custom
Send us your finished artwork for your team or organization.
b) Semi Custom
Send us your requirements including:
The based product selected in product catalogue.
A part of graphic design or your concept described in your own words, including a color design.
If you choose semi custom service. We suggest that you should commit as many graphics and descriptions as possible. It can help us to design the jerseys more accurately to your concept. Whether you choose full custom or semi custom service, please fill out the custom request form and send it to us.

2. Design Confirmation
Our sales managers and designers will check your requirement and reply you with a professional

design picture in 1-3 working days. If you don’t like our design, please contact us to re-design it.

3. Sample Manufacturing
If our graphic design of the cycling apparel meets your demand, then we go to the sample

manufacturing step. We will make the sample after receiving your sample payment.

4. Sample Approval
Once the sample is produced, we will take some high resolution and clear photos of the sample clothing and send them to you for your approval. If the design doesn’t reach your expectation, we can re-design for you until you are satisfied.

5. Sample Shipping (If necessarily)
If you wish to check sizing and quality etc. we can send the sample to you before placing an order. The additional fee is just the sample cost but we will reduce the price different when you place a order.

6. Advance Payment
As the advance payment, 30% of the order amount is due before your order is produced. Production will not be arranged until the advance payment is received.

7. Production Arrangement
We will start to produce the products as soon as receiving your advance payment in general.

8. Balance of Payment and Shipment
After producing all your products, we will take photos or videos of all the clothing and show you. We will not ship the products to you until receiving the balance of payment.