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How It’s Made – Jawbreakers

How It’s Made – Jawbreakers

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[How It’s Made – Jawbreakers]

[How It’s Made:]Source: LYBIO.net
The larger ones are just for show, most Jawbreakers are about the size of a golf ball. To make their bubblegum centers a worker blends synthetic rubber with powered resin which will dissolve the rubber, he adds a thickener, a preservative and an oil called soya palm stearin. So the candy won’t stick to your teeth.

After mixing and steaming at 148 degree celsius for four hours the batter pours into trays to cool, sugar, coloring and flavoring would deteriorate in the heat. So workers add those later. There is a lot of this base to make gum centers for 450,000 small Jawbreakers.

After 24 hours the batters hard. Workers chop it up and blend it with corn syrup to make it softer and sweeter. They add 45 kilos of finished gum that didn’t make it into Jawbreakers before because it wasn’t the right shape. Now they add natural and artificial flavors which can include lemon, orange, strawberry, grape and even tutti frutti.

Then they add icing sugar it makes the gum smoother to chew them regular sugar would, workers dump the batch into an extruder that shapes two continuous streams of batter called rope. Another extruder divides each rope into six hollow tubes. The cavity inside will become pockets of air inside the gum centers.

The next machine slices the tubes into one meter long segments. A mechanical arm pushes the segments into the channel of a forming machine, steel rolls then slice through the tubes and shape them into balls.

The balls range in diameter depending on the size of the Jawbreakers being produced. Air blows through perforations at a cooling tunnel to cool and firm the centers, then they fall onto another forming machine which restores their round shape.

[How It’s Made:]Source: LYBIO.net
Other Jawbreakers have hard candy in the center the machine that makes them works like the presses drug companies used to make pills, it feeds candy powder into dyes then applies up to five tons of force to compress the powder into a solid candy.

Now for the rest of the Jawbreaker, first they dump the candy centers into what’s called a coating pan they add a hot mixer of water, corn syrup and food coloring. Then dextrose a type of powered sugar, the pan rotates for 20 minutes as warm air dries the ingredients over the centers. The factory repeats the step 10 times for each layer; talk about a sweet ordeal making a Jawbreaker takes four days. Workers give this batch special treatment they speckle these Jawbreakers with different colors giving them what this company calls the psychedelic look.

After the letting the candies dry for 24 hours, a worker adds pinches of powdered carnauba wax this gives the Jawbreakers a shiny finish. Sliced open you can see these Jawbreakers have 10 layers of flavors and sugar surrounding either hard candy or bubble gum cores, they measure 5.7 centimeters in diameter as big as a billiard ball and if you’re counting calories forget it, a Jawbreaker is 90% sugar.

Credit:
http://www.sciencechannel.com/tv-shows/how-its-made

How It’s Made – Jawbreakers. Making a Jawbreaker takes four days. Complete Full Transcript, Dialogue, Remarks, Saying, Quotes, Words And Text.