Ford Aerostar Clutch Replacement Cost

Know what price you should pay to get your vehicle fixed.

The average cost for a Ford Aerostar clutch replacement is between $677 and $776. Labor costs are estimated between $352 and $444 while parts are priced between $325 and $332. Estimate does not include taxes and fees.

Note about price: This service is typically done as part of a bigger, more expensive repair, so the estimate you see above may not represent your total cost. Some of these bigger related repairs are listed in the table below. Talk with a RepairPal Certified shop to learn which repairs may be right for you.

What is a clutch?

The clutch disc is a friction disc that is squeezed between the clutch pressure plate and the flywheel when the clutch is engaged. This allows the power (torque) from the engine to be transmitted to the manual transmission. The disc is made of a similar material to brake pads; it eventually wears out and needs to be replaced.

How does the clutch work?

When the clutch is engaged and the vehicle is in gear, power is transmitted from the engine to the transmission. Pressing the clutch pedal disengages the clutch friction disc from the flywheel, momentarily disengaging the engine from the transmission and allowing shifting in and out of gear.

What are the symptoms related to a bad clutch?

A failed clutch could either slip, shudder, or be unusually difficult to depress. Changing gears may become more difficult. The engine will "rev" but speed will not increase or the vehicle may not move.

Can I drive with a clutch problem?

It is difficult to impossible to drive with a failed clutch. If the transmission can even be put into gear, the worn disc will not be able to transmit enough torque to move the vehicle.

How often do clutches need to be replaced?

Replacement intervals vary by vehicle and driving conditions. Similar to brake pads, clutches do not have a recommended replacement mileage. They do wear out, but some will last over 100,000 miles. Manual transmission cars that are driven in heavy traffic, hilly areas, or are more performance oriented may wear their clutches out sooner.

How are clutch issues diagnosed?

The technician will inspect the clutch hydraulics and clutch cable if equipped. Shifting problems may arise from leaking clutch master cylinders, misadjusted clutch cables, or worn pivot arms. If other clutch issues have been ruled out, the transmission will be removed and the clutch, pressure plate, and flywheel will be inspected, and necessary repairs recommended.

How is a clutch replaced?

The technician will remove the transmission or transaxle from the vehicle. Now accessible, the release bearing, pressure plate, and clutch will be removed from the engine. The flywheel may be removed for resurfacing or replacement, and the pilot bearing will be removed from the rear of the crankshaft. New components will then be installed. After assembly, the technician will check for proper operation.

OBD codes related to Clutch Replacement

RepairPal Recommendations for clutch issues

Engine oil from the rear main seal or transmission fluid leaks from the input shaft bearing can damage a clutch. When replacing a clutch, any leaks should be diagnosed and repaired to avoid recurring problems. As a preventive measure, it's not uncommon for a shop to recommend replacement of the rear main seal and/or the transmission input shaft seal even when not leaking; it's a good insurance policy against expensive future repairs. Replacement of the release bearing, pilot bearing, clutch fork, and clutch slave cylinder may be recommended as they are removed for this service. Transmission mounts and driveshaft support bearings should also be inspected and replaced as necessary.

What to look out for when dealing with clutch issues

Incorrect linkage or cable adjustment, and "riding" the clutch (resting one's foot on the clutch pedal, not allowing the clutch to release completely) can cause premature clutch failure. Some high end vehicle's will have what's called a "Dual Mass Flywheel" that is considerably more expensive due to design. This sort of flywheel cannot be resurfaced and if significantly worn or damaged will need to be replaced.

Can I replace the clutch myself?

Repairing your own car is an extremely rewarding process that can also save you money. But before you dive in, it’s important to be sure the issue has been properly diagnosed. Seemingly obvious symptoms can lead the inexperienced down a rabbit hole of replacing parts that don’t fix the problem. Proper diagnosis can save more money than guessing at what’s broken! If you're unsure you have the right tools or experience to diagnose a problem, consider reaching out to a RepairPal Certified Shop. Clutch replacement is a job for an experienced technician. Transmission removal is required, and special tools are often needed for removal and seating of the new clutch components.