^ That's good old Rick Berman for you. He thought that the makeup for Andorians (and for Tellarites as well) looked too corny - like something out of a 1950s B movie. So he refused to use them until ENT came along and the makeup department was able to convince him that they could make them look "good."

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Yep. He thought they looked "hokey". But, to be fair, he was also working off a mandate made by Gene Roddenberry that races we had seen before should not be seen too often. The original premise for TNG was that the Enterprise was going to be departing known space after solving the Farpoint mystery, and therefore would not be passing through Romulan, Klingon, Andorian or Tellarite space. So, Enterprise had a token Klingon, a few Vulcans and that was going to be it for TOS races.

the one which Anwar pointed out and another one in Captain's Holiday - he's on Risa, but we only see his back during the scene where Picard is reading his book.

Similarly, the balding Andorian admiral featured in ST IV made use of state of the art latex work - on a motion picture budget - that enabled them to show off the antennae bases with no wig needed to hide the seams.

It's the classic stereotype of aliens with antennae. There should be no problem with it because it's really a step up from just ridged foreheads, but some people like Berman just see it as too much of a cliche.

"Slip latex" casting is a very old technique, simpler than foam latex casting, and there was nothing new about it in 1979. It's simply not used for makeups that require close scrutiny or any flexibility of expression because unlike foam latex it produces a thin shell that buckles when it moves rather than flexing in a somewhat more believable way.

Firstly, I like the idea, it makes them more "alien". Everyone else is pretty much locked into the same basic biology we have, and that dull.

Secondly, I dispute the notion that there'd be a massive gender imbalance. Genetically speaking, if the odds of a child being born a particular gender weren't equal (or near enough to it) the imballance would see a species go extince long before the discovery of fire, much less warp drive. I'm also not convinced the Zhan doesn't contribute biologically while she carries the "puggle" in her pouch.

"Slip latex" casting is a very old technique, simpler than foam latex casting, and there was nothing new about it in 1979.

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There was "something new". Fred Phillips told me when I interviewed him on the phone in January 1984. It had something to do with the new formula not needing to be baked overnight, and could be made into shapes, such as long forehead tendrills, that would have been impossible the old way. Vulcan ears in the 60s had to be baked in a kiln.

I'm also not convinced the Zhan doesn't contribute biologically while she carries the "puggle" in her pouch.

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Over in TrekLit, we decided that the zhavey would probably contribute her unique hormones that would shape the resulting fetus as it grew in her pouch. Shaped personality, intelligence, strength, etc, perhaps.

I read somewhere that the mechanics to move the Andorian's antanne in ENT was pretty loud, so all dialogue during those scenes had to be re-recorded later on.
I can see how that would cause some production issues if they were regular characters.

I'm also not convinced the Zhan doesn't contribute biologically while she carries the "puggle" in her pouch.

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Over in TrekLit, we decided that the zhavey would probably contribute her unique hormones that would shape the resulting fetus as it grew in her pouch. Shaped personality, intelligence, strength, etc, perhaps.

I read somewhere that the mechanics to move the Andorian's antanne in ENT was pretty loud, so all dialogue during those scenes had to be re-recorded later on.
I can see how that would cause some production issues if they were regular characters.

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Yep. Although various bridge devices often require dialogue relooping anyway, but yes, the whirring of the puppetered antennae was an added problem to all scenes with ENT Andorians in closeups.