Wow that was one of the more confusing (but highly informative) threads I've ever followed. Why didn't someone think of the n and u sooner. That makes more sense. I'm looking forward to trying some nnnnn ribs soon.

One of my co-workers asked me about adding a grills above the current ones. I have some ideas using some L brackets and all thread rod. Any thoughts against adding more grill space in the cooking chamber.

I would definetly make it so the grates are easily removable. I think the 4" hole I just cut for the new smoke stack voided any warranty I might have had I'll do some measurments this weekend and see what can be done.

You also might want to consider moving the ribs from one end of the chamber to the other occasionally. A smoker this small (I have a NB Hondo also) Is quite a bit hotter closer to the fire box and the racks near the fire could be done an hour before the rest, (This is not always a bad thing. Get 'em gnawing and keep 'em coming)

Start the ribs a little earlier than you think. This many racks is quite a thermal load and will take time to come up to temp. Once finished they hold quite easily.

As for how often to rotate, as you switch each racks position it will pick up heat from the rack that was on the outside. At this point the inner racks are being "baked" as if in an oven. It may take 10 minutes to recover temps each time you open the door to rotate so once an hour seems more logical. than every 30 min.

One of my co-workers asked me about adding a grills above the current ones. I have some ideas using some L brackets and all thread rod. Any thoughts against adding more grill space in the cooking chamber.

I use these stackable cooling racks/grates in my vertical and horizontal smoker to expand the cooking area or separate different foods. They’re also available in porcelain coated.

Hey Z-
Does that rack setup fit in the Char-griller? Is there room for two side by side in there or just the one setup? How many racks do you fit on that rack rig? Is there room enough for traditional rib racks on that rack? Why do I ask so many questions on a Monday morning?

Grand,
As you see in the picture, you can fit three of these racks side by side, but you’ll have to remove the warming rack. As far as how many racks I can stack up, that would depends on the way I set it up and the height of the food that’s being cooked. Another word, it’s all about clearance. If you’re not using the grill original grates, then you can stack up more of these things. I’ve never used them for ribs, but I would guess each would hold 2 racks of ribs. I mainly use them for sausage and chicken parts.