Popular Welding Caps, Hats, Bandanas and Doo Rags

September 1, 2018

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If you are a welder like me, you are probably looking for welding caps that look good and protect your head at the same time. Besides being an additional style item, welding caps can regulate temperature, take up the sweat and protect you from weld sparks.

Of course, there are numerous ways to style yourself and a good alternative to do so are welding hats, bandanas and doo rags.

Welding caps have a low 6 ½ inch crown with soft bill and are reversible for ultimate flexibility

Size 7-1/4" (other sizes available)

Lincoln Electric K3203-ALL All American Welding Cap Red White & Blues

Designed with stars and stripes, Lincoln’s welding cap is perfect for all patriotic welders. Made of 100% cotton this cap is comfortable and also has air-cushioned inserts inside the cap to absorb sweat.

Doo rag for protecting the top of the head from welding spatter and heat

Made of cotton for breathability

Made of 9 ounce flame-resistant material

Cushions helmet for additional comfort

Mesh lining for evaporation of perspiration

AP-6710 flame-resistant welding doo rag

The AP-6710 is a popular doo rag that protects the top of your head from heat and weld spatter. Thanks to flame resistant cotton this doo rage provides maximum protection and breathability.

You can either wear it below a welding helmet or just without. This doo rag is tied in the back but I guess in contrast to the seller description it is not one size fits all. So make sure to get the size you need.

Welding caps – buying Guide

In my opinion, it is better to look rather cool than odd. So the first thing I recommend you is to choose a cool design that fits you and your style.

2nd, breathable material that absorbs sweat and heat is a plus.

Moreover, you should look for flame retardant material if you plan to use your welding cap without additional protection against spark and spatter. It just hurts when molten metal sits on your hat and slowly burns through it.

Also check if the cap is washable, because some caps lose the flame resistance when washed. In addition, measure the size of your head and get a cap that fits your size.

Another plus is when the cap is designed to cover your neck for additional protection.

In my eyes, you don’t have to take an extra look at the price because the caps are very affordable.

Welding caps – sizes

How to determine head circumference (cap size)

To determine your head size, take a tape measure or a string that you will wrap around your head. Do this approximately 1/8″ above your ear. The band should be where the cap will sit. Don’t fit it too tight or too loose.

Get the measured value and compare it in the sizing table below.

If the length that you measure is between two sizes, choose the next largest size.

Sizing table

Use this sizing table to check correct cap size. Be reminded: Sizes can vary depending on the manufacturesr.

Head Circumference (Inches)

Cap Size

21"

6 3/4

21 3/8"

6 7/8

21 3/4"

7

22 1/4"

7 1/8

22 5/8"

7 1/4

23"

7 3/8

23 1/2"

7 1/2

24"

7 5/8

24 1/2"

7 3/4

Difference between crown depths

Standard welding caps come with a standard 7″ crown depth (=traditional fit) that sits on top of your ears.

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