4 Field of application To avoid constraints in the system, thermal expansion in high-temperature piping must not be restricted. The piping must therefore be supported in a correspondingly elastic manner. Spring components To balance slight vertical displacement in the pipe systems, spring components are used as supports. These components function on the basis of preset helical coil springs which exert a variable supporting load over the range of movement in accordance with their specified spring characteristics. Load variations resulting from this are limited through the stress analysis calculations, depending on the sensitivity of the piping. The relevant basis for the function of the spring components is specified in the current guidelines (see technical specifications p. 0.5). LISEGA spring hangers and supports A range of spring component designs are available for optimum adaptation to the various structural requirements. The ideal choice depends on the installation situation. Spring hangers and supports are as a rule calibrated in such a way that the spring force and pipe load are the same in the cold position (see p. 0.5). The corresponding hot load position results from the theoretical pipe displacement (travel) and the spring rate. The difference in force between hot and cold positions acts on the pipe system as a reaction force and is limited by the relevant design specifications. Further information can be found on p As standard practice, the permissible force deviation between cold position (blocking position) and hot position should not exceed 25 % in relation to the hot load. Moreover, as a rule constant hangers/supports are used that maintain a constant hanger/support force over the whole displacement range. Selection of spring hangers The reaction force depends on the spring rate (stiffness) of the respective coil springs. The change in force from cold to hot position results from the displacement. The greater the spring rate, the greater the change in load and accordingly the reaction force in the pipe system. For optimum selection of spring hangers and supports, LISEGA has divided the load ranges into 5 travel ranges. Details of their application can be found in the selection table (see pp. 2.5 and 2.6), in the installation and operating instructions (p. 2.19) and the technical specifications (p. 0.3). Load setting and blocking Spring hangers and supports are preset at the factory to the cold or blocking load and blocked in both directions of movement. This enables installation of the support in the designated installation space without time-consuming later adjustments. In addition, the supplementary loads arising through pickling, flushing or pressure testing are held by the blocking devices. cold and hot positions are shown on the travel scale by white and red marking respectively the blocking devices have continuously variable settings and can be applied again in any position 2.1

5 2 Special advantages of LISEGA spring hangers axis of symmetry The user can profit from a wide range of special benefits with LISEGA spring hangers Significant savings are possible, particularly with regard to ancillary labor-intensive support costs such as planning, installation and operation Spring hanger type 21 1 No welding (types 20, 21, 27). 2 Fully galvanized surfaces. For heavy duty designs: coated surfaces. 3 The hot or cold position is marked on the travel scale (white and red arrow). 4 Fully adjustable blocking system. 5 On the spring hangers, the preset values are noted on the riveted name plate. 6 Special pre-relaxed springs with a CPP (cataphoretic painting process) finish prevent any significant loss in load capacity. 7 Integrated connecting elements. axis of symmetry 8 Variable connection possibilities within the load group selected and the possibility of later adjustment for load setting Spring hanger type 22 9 The theoretical hot position (operating position) is marked on the travel scale (red arrow). Five travel ranges from 0 to 400mm, load group C to load group 9 Three travel ranges from 0 to 200mm, load group 10 to load group 50. Load application free of moments by covering the load and symmetry axis. Favorable power-to-weight-ratios for reduced assembly weights. Modular system simplifies selection (load groups and travel ranges). Flexible installation configurations using standardized components. Secure connection of load chains through the load and connection compatibility of system components. 2.2

6 Overview of types Spring hangers and spring supports kN Heavy duty design kN Spring hanger type 21 Spring hanger type 25 Spring hanger type 21 This design is the most commonly used and is fitted with an upper connection for suspension. It is used where the surrounding structure offers a suitable connection point and sufficient installation space. The upper connections can be universally adapted to the existing conditions using standard components. Spring hanger type 25 This version is used especially if the permissible deflection of a support chain when using type 21 was exceeded or if, due to shortage of space, a type 21 spring hanger cannot be installed. The connection is made by a rod fed through the hanger. Spring hanger type 22 This design corresponds functionally to type 21 and is available for higher loads up to 400kN. Spring hanger type 26 This design corresponds functionally to the seated spring hanger type 25 and is available for higher loads up to 400kN. Spring support type 29 Spring support type 29 If the surrounding conditions do not permit suspensions, this design offers a suitable alternative as a support. For larger horizontal displacements of the support-bearing load and of steel/steel slide plate contact, under certain circumstances the functioning of the support can be adversely affected by any lateral forces generated. It is recommended to avoid this risk by using LISEGA slide plates. In this case the counter plate must have a stainless steel surface and if necessary be fitted with a twist restraint. Spring support type 28 This design corresponds functionally to spring support type 29 and is available for higher loads up to 400kN. Here too, LISEGA sliding components can be used as an option. Angulating spring support type 20 In contrast to the type 29 spring supports, lateral displacements can be absorbed practically free of friction forces by this design. This way, resulting forces in all planes, both in vertical as well as horizontal directions of movement, are almost completely eliminated. Angulating spring support type The angulating spring supports are fitted on one side with an adjustable load tube and a rotating ball bushing joint and on the other with a fixed ball bushing joint. The joints provide the appropriate connection to the type 35 weld-on brackets and the dynamic clamps in product group 3.

7 Sway braces type 27 These special components act in compression and tension directions and are used to stabilize the position of pipe systems and other plant equipment. The connection components correspond with those in product group 3 (dynamic components). With the LISEGA sway braces type 27 the following settings can be made: load pre-tensioning installation dimensions free stroke Add-on components Slide plate for spring supports type 29/28 To reduce friction between the load plate and mating component (e.g. clamp base), PTFE sliding materials (up to 180 C) or suitable material for higher temperatures are used. The counter component should in this case have a stainless steel sliding surface. The selection of slide plates can be found on p Spring support type (telescopic) 2 Spring hanger trapezes type 79 These commonly used components combine the advantages of the spring hanger with the easy-to-install, weld-free plug-in trapezes. For restricted spaces the spring hanger trapezes can be supplied as special welded designs. Extension for spring support type 29 To bridge larger installation heights, adapted extensions can be ordered (see p. 2.11). Sway brace type 27 angled arrangement Base plate for spring hanger type 25 If required, type 25 can be supplied with the base plate type 27 for bolting or welding. A selection can be found on p Sway brace type 27 simple arrangement Telescopic spring supports type As a special design of type 29 these telescoping spring supports are used for lower E dimensions. They are fitted as standard with a PFTE slide plate. E dimension standard spring support type telescoping spring support type load Extended field of application with telescopic spring support

8 Selection overview, spring components Selection criteria for spring hangers and supports Permissible force variation The permissible force variation from cold load (installation load) to hot load (operating load) is limited internationally by the common specifications for pipe system calculations to max 25% of the operating load. In principle however, it is dependent on the pipe system calculations. Maximum travel To avoid functional variations through instability from springs with long travel, maximum travel of 50mm should not, as a rule, be exceeded. Spring rates In order to offer the largest possible field of application while at the same time complying with these specifications, LISEGA spring components are divided into 5 travel ranges with correspondingly different spring rates. Extra-long springs Travel ranges 4 and 5 belong to the extra-long spring travel category and should only be used after careful consideration of the travel and variability, especially in sensitive, soft pipe systems. Design type The choice of a suitable design type is dependent on the respective support configuration and/or installation conditions. Economical size The following selection procedures can be followed to determine the most economical component size: Spring hangers type 21, spring hangers type 25 for seating, spring supports type 29, angulating spring supports type 20 travel range type designation 21 C D D C D D spring travel [mm] load [kn] spring rate c [N/mm] In cases where a smaller E dimension than that of type is required, we recommend the use of telescopic spring support type (see p. 2.17). 2.5

22 Installation and operating instructions Types 21, 22, 25, 26, 29, 28, 20, 27 upper connection travel scale blocking device name plate lower connection spring plate cover plate securing strap support tube Spring hanger type 21 type 22 Spring hanger type 25 type 26 Name plate for spring hangers Transport and storage When transporting, care must be taken that connecting threads and blocking devices are not damaged. When storing in the open air the hangers must be protected from water and dirt. 2 Delivery condition If not agreed otherwise, LISEGA spring hangers are set and blocked at the desired cold position (installation condition). Special blocking devices fix the spring plates in both directions. The adjustment values can be read off the travel scale or name plate. Stamped on the name plate are: type number and if required serial number set load and spring rate operating load and travel marking and commission number inspector On the travel scale the theoretical hot position is marked with a red sticker and the theoretical cold one with a white one. In addition the position of the spring plate on the travel scale is stamped with an X. The reading is made at the lower edge of the spring plate (at the upper edge for trapezes type ). The production number is stamped on the body of the spring hanger. Depending on the connection the spring hangers are fitted at the top with an inner right-hand thread, a lug for connecting bolts or a fixed support tube. The threads are greased and sealed with plastic caps. Depending on the design, the lower connection is fitted with a right-hand thread (turnbuckle) or, as with type 25/26, consists of a support tube for the connecting rod. The spring supports types 28/29 are equipped with an adjustable support tube with a loosely seated but guided load plate. In delivery condition the support tube is screwed in and the thread greased. 3 Installation On installation, the specifications in the installation instructions for the piping systems should also be observed, especially the desired installation position of the connecting rods over the whole load chain. There are two possibilities: Spring hanger type 21 (blocked) Spring hanger type 25 (blocked) Spring hanger type 22 (blocked) Spring hanger type 26 (blocked)

23 Spring support type 29 (blocked) Spring support type 28 (blocked) Angulating spring support type 20 (blocked) Sway brace type 27 A) The connecting rods are to be installed at an angle to correspond to the expected horizontal displacement of the pipe systems. A perpendicular position in operating condition is to be hereby expected. Cold position Rods vertical during plant operation B) The connecting rods are to be installed vertically for better controllability. A controlled angled position is thereby permitted in operating conditions. hot position Rods vertical in installation condition Hot position cold position Uniform specifications should at all events apply for the whole plant. The connecting rods and points must be connected by force-fitting. Attention must be paid to the minimum engagement depth of the threaded components. Installation of types 21, 22 The force-fit connection for type 21 is produced by screwing the connecting rods into the upper and lower connection threads. The lower connection thread is designed as a turnbuckle. Type 22 has a bolt-lug upper connection. For tightening and length regulation the turnbuckle length available in the spring hanger in each case can be used. Installation types 25, 26 Spring hangers types 25 and 26 are placed on the existing steelwork and correspondingly aligned. The position aligned is to be fixed against horizontal displacement. The force-fit connection is produced via the connecting rod, which is fed through the support tube and tightened and locked with two nuts. 2 load plate or ball bushing joint at top travel scale stop name plate base plate or ball bushing joint at bottom spring plate cover plate securing strap lock nut lock nut guide tube threaded tube lock nut guide rod Spring support type 29 Spring support type 28 Angulating spring support type 20 Sway brace type 27 angled arrangement Sway brace type 27 simple arrangement 2.20

24 minimum engagement depth minimum engagement depth Minimum engagement depth of threaded rods by example of type 21 The blocking for spring hangers and spring supports types 21, 25, 29 and 20 consist of sheet metal lamellas adjustable to any desired load position. Up to 3 blocking devices can be inserted into a spring hanger. Installation of types 28, 29 The spring supports 28 and 29, after corresponding alignment, are attached by welding or bolting the base plate to the building structure. The load distribution is applied through the load plate and an adjustable support tube (type 29), or several adjustable ones (type 28). To balance installation tolerances the support tubes may be further screwed out only to a maximum of 30mm. The instructions on p are to be followed for the correct installation of the slide plates. Installation of type 20 The angulating spring supports are fitted at the top with an adjustable ball bushing joint and at the bottom with a fixed ball bushing joint or an extension suitable for connection to a weld-on bracket type 35 or to the dynamic clamps type 36 or 37. After alignment of the angulating spring support the lower weld-on bracket is attached to the surrounding structure (see installation instructions for weld-on brackets type 35). The load distribution is applied through the upper bolt connection (weldon bracket or dynamic clamp) to the height-adjustable support tube. To balance installation length tolerances the support tube may be further screwed out only by a maximum of 50mm. Installation of type 27 The sway braces are fitted at the top with an adjustable ball bushing joint and at the bottom with a fixed ball bushing joint or an extension suitable for connection to a weld-on bracket type 35 or to the dynamic clamp type 36 or 37. The load presetting, and if necessary the free stroke, are adjusted at works according to customer specifications. After alignment of the connection points the welding of the weld-on brackets and the connection of the connection bolts of the brackets or dynamic clamps types 36/37 are carried out. The adjustable ball bushing joints permit regulation of the installation height by 37.5mm. 4 Deblocking The spring hangers/supports may only be deblocked when the set load is fully applied on all the supports making up a support system. If this is the case the blocking devices can be easily removed. If the devices are jammed, the load actually applied does not agree with the theoretical setting (see point 5, load correction). Procedures for types 21, 25, 29, 20 Removal of the securing strap: The securing strap is removed with an appropriate tool. Great care must be taken that the free ends of the metal strap do not snap upwards in an uncontrolled way. Removal of the blocking devices: The device is removed from the casing. When removing the blocking devices, proceed as a matter of principle in a systematic way, step by step, beginning with a fixed point or connection point. Never remove the devices by force! Storage of blocking devices: Type 29 with blocking devices attached 2.21

25 2 Removed blocking devices must either be stored separately or, for really safe keeping, placed in the optional LISEGA storage racks on the hanger. Type 21, 22 Load adjustment can be carried out by loosening or tightening the turnbuckle. securing clamp fixing screw Type 25, 26 Load adjustment can be made by loosening or tightening the load nut. If the blocking devices are found to be missing, e.g. at revisions, they can be supplied by LISEGA at short notice. Procedure for types 22, 26, 28 Removal of blocking devices: The blocking devices are removed from the casing. Storage of blocking devices: Removed blocking devices must either be stored separately or, insofar as sufficient space is available and freedom of movement for the spring plate is allowed, screwed to the cover plate. 5 Load correction Before every load adjustment, under all circumstances the technical department responsible must be consulted. Type 20, 28, 29 Load adjustment can be made by adjusting the support tube of the spring supports. Load correction and adjustment of the free stroke, type 27 Load adjustment is made by rotating the outer threaded tube (A). For this, loosen the large lock nut (B). To maintain the E dimension the play thereby created must be balanced by readjusting the guide tube (C). A free stroke can be set for the LISEGA sway braces. For this, the guide tube (C) opposite the inner guide rod (D) must be correspondingly screwed out (loosen middle lock nut (E)). The working travel is reduced in the direction of compression according to the free stroke selected. D C B 6 Auxiliary devices To facilitate load adjustment or deblocking, an auxiliary installation device can be supplied for the higher load groups. The load transfer is then taken up by means of a hydraulic pump. This is operated by LISEGA technicians. 7 Inspection and maintenance The flawless functioning of the spring hangers can be checked in every operating situation by noting the position of the spring plate. Under normal operating conditions no maintenance is required. A E The blocking devices of types 22, 26 and 28 consist of threaded studs and nuts by means of which any load setting desired can be carried out. hydraulic cylinder hydraulic cylinder hydraulic cylinder (2 units) 2.22

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