Regulatory requirements such as OSHA 1910, industry codes and practices coupled with an international drive for more cost-effective preventative maintenance are leading the industry toward data information management systems to assist in organizing and prioritizing preventive maintenance strategies. This shift coincides with the movement toward a risk-based inspection approach to plant condition management. This approach ranks units or individual equipment according to criticality or risk, allowing inspection efforts to be focused where they can have the greatest effect in risk reduction. There are a number of points to bear in mind when planning to implement a plant condition management system.

Benefits

Data analysis software systems are now utilized in many refineries, chemical plants and production and exploration facilities for the management of inspection information on piping, pressure vessels and other equipment. A software system offers tremendous advantages as a tool to organize information and evaluate results. Such systems may provide the tools to budget and plan long term maintenance strategies. These systems increase the ability to identify a problem before a failure actually occurs and potentially reduce unplanned shutdowns and their attendant lost profit opportunities. Inspections then lead to cost reductions. Linking risk assessment to an information management system focuses inspection and preventative maintenance resources on the high-risk areas where problems are most likely to occur.

The use of equipment such as ultrasonic dataloggers cuts costs by reducing the inspection labor required, reducing the data entry required, and eliminating the need for manual calculation of corrosion rates and remaining life predictions.

Plant condition management programs help answer a number of key questions:

How can the safety of operating personnel, the general public and property be assured?

Offshore platforms are exposed to some of the roughest conditions on earth and require regular attention to ensure they are structurally sound and safe for continued operation. With so many components and major joints at elevated locations, it is clear why a well-trained rope access technician can be an invaluable resource for offshore operators.