Scales HY10.KTP series for control of prepacked goods (PGC) in a single stand version
Scales HY10.KTP series is equipped with module for control of packed goods. The module is supported by database containing products and operators lists. A control started by the scale is automatically stopped after pre-defined quantity of packages (samples) has been controlled. Number of the packages is fixed by scale program depending on product batch size. Scales features 10,1" colourful, graphic touch screen display and full alphanumeric keyboard aiding scale operation and setting control parameters.

Control cycle runs according to the following scheme:

operator choice,

product choice,

control start,

acquiring

weighing

records,

automatic control end after certain packages number,

control report print.

Each carried out control is ended with a final report containing all information that is necessary for prepacked products control report. The report is automatically saved in

scales

memory and at the same time it can be printed by printer connected to the scales.
Scales HY10.KTP series as a single stand version for control of prepacked products is supported by computer application "ViewerPGC" . It is used for monitoring and/or printing of products' control reports and packages' tares from completed controls. The reports are printed on a printer connected to a computer.

Dosing

Weighing process for which reference mass has been determined together with tolerance for its determination. Dosing tolerance is given in [%] and it is calculated in relation to the reference value thus being a permissible deviation of this process. This solution is used for weighing powders, liquids and loose materials. Dosing function performance is often supported with bargraph - load indicator. For industrial scales it is possible to use a control systems of dosing process.

Labelling

Marking products with the right symbols contributes to quick and reliable identification. The balance/scale usually transfers product mass or product quantity to the label printer. The transferred value is printed with the following information: bar code, pictogram, content, address etc. In laboratory the labelling is performed in a semi-automatic mode, for industry in an automatic one (dynamic scales).

Plus/Minus Control

Control of sample's mass carried out with reference to specified MIN and MAX thresholds. The weight is considered to be correct if it is comprised within threshold values. A graphic visualisation of weighing result is displayed in a form of a bar graph.

Percent Weighing

Percent Weighing function is used for comparision of measured products with mass standard. Mass of a mass standard may be a numeric value taken from a database or it may be determined through a measurement process. Each measured product is compared to mass standard, mass of which is presumed as a model 100% ideal mass. For products weighing less than the mass standard, obtained results are lower than 100%, for products weighing more, the obtained results are greatly exceeded.

Totalizing

Function adding new mass value to already obtained one. This allows to determine mass content of the mixture, being a composition of number of different consistence components. Totalizing is limited by maximum capacity parameter.

Parts counting

Function using mass measurement for determination of measured items quantity. Mass of a single item is required for this process. It may be either estimated through weighment or taken from a database. For items counting the following algorithm is used: all items mass / single item mass = quantity. Function operation is supperted by a mechanism of Automatic Correction of Accuracy. This allows to update single item mass in course of the process. To a certain extend Automatic Correction of Accuracy eliminates error which may be a result of different mass values of seemingly alike single elements. For industry solutions items counting may be simultaneously carried out with checkweighing and dosing thus industry solutions feature audio signalling base informing that specified number of items has been weighed. It is possible to apply weighing systems using few platfroms of different MAX capacities and different accuracies.

Peak hold

Formulation

Function supporting the mixture making process, wherein the mixture contains various components. Formulation function usually uses the balance/scale database of components. Formulation serves for monitored checkweighing of every single component with a given tolerance. It is enriched with a set of individual settings.

Checkweighing

Checkweighing function is used for checking whether the measured sample mass is within the predefined threshold values, Low [LO] and Hgh [HI]. The thresholds are given in [g] and [kg] units. Current state of a sample being measured is signalled by means of pictorgams located on a display for laboratory balances, for industrial scales Stackligt System is used. This visual +/- inspection is in operation during segregation, control or packing process of products for which mass has bees determined with a specifaied tolerance, eg. 12860 g 961

GLP Procedures

Animal weighing

Process of mass determination for a product which may unwillingly reposition within the weighing pan. Mass determination in such cases requires much longer period of time when compared to typical weighing process. It is the user who defines period of time needed for control of measured product mass. The user can thus optimize the function depending on the measured product characteristics.

Differential weighing

Differential weighing informs about mass variation a particular sample, wherein the said variation is a result of manufacturing processes.

Differential weighing is often applied in product control process, for which reference product parameters have been specified in order to be used as a source of comparison for the whole series.
Insuchcasestandard deviation is the information which tells about quality and completeness of a final product. For systems based on a feed-back technique such information may be used by control units.

Statistical Quality Control

Packaged Goods Control

Pre-packaged Goods Control mode enables to collect weighings from RADWAG-designed weighing instruments, carry out control and generate PGC reports. Different types of weighing instruments can be combined into a network. The control can be started on a balance or via computer software. It is automatically finished after a respective quantity of packages is verified.
Collected data allows you to assess quality of produced pre-packaged goods and their conformity with:
- internal quality control system;
- 'Pre-Packaged Goods' regulation of 7th May 2009 (Journal of Laws No 91, item 740), on the requirements concerning quantity inspection of pre-packaged goods control, which inspection is to be carried out by means of random selection of the measurements results and sending those results to pre-packaged goods control procedure.

ALIBI Memory

"ALIBI" memory enables saving and storing up to 100000 measurements. Measurements are saved automatically upon each pressing of the key. There is no need for any additional operations or changing settings.
The following data related with the measurements is saved: measurement date; measurement time; result (mass); tare value; operator carrying out the measurement (logged in); product name.
The software saves the measurement in a so called loop, i.e. when the measurement no. 100001 is saved, the measurement 1 gets automatically deleted from the memory.
Measurements saved to balance memory cannot be deleted.
You can preview and print out the data saved to the ALIBI database.

Transactions

Complex weighing mode for registration of weighings that are part of transactions such as sale, purchase and warehouse transfer. You can create a new transaction using the scale. It is possible to pause the transaction or abort it. The function supports warehouse management in an enterprise.

RADWAG Data Access (RDA) module enables integration of weighing instruments, based on HY10 indicator, with customers’ IT systems. The module has to be unlocked with a license key (Setup/Misc./Extensions module/RDA data access module). The activation must proceed in accordance with the instructions displayed on the indicator. Communication is carried out via WebSocket and all data has to be sent as JavaScript Object Notation (JSON). Data can be sent from customer system to the weighing instrument (databases - products, customers, operators, etc.) and the other way around (reports - weighings).

The Audit Trail is an additional module especially useful for users who must comply with 21 CFR part 11 and EU GMP part 4, annex 11 regulations, which determine rules for using electronic records and signatures. The Audit Trail module is especially useful for enterprises where security and work monitoring are crucial.Data protection is guaranteed by:

advanced password settings,

control of logging correctness, operator permissions,

access to data management,

creating backup,

electronic signature,

automatic logout after specified time,

saving modifications to Audit Trail file.

The Audit Trail registers each data modification (date, start value, modified value, operator responsible for the modification). This enables tracking all activities and modifying them in the future if required.The Audit Trail Reader freeware enables to acquire data from the weighing instrument and export it as files to pdf, xls, csv, html formats.

Scales HY10.KTP series for control of prepacked goods (PGC) in a single stand version
Scales HY10.KTP series is equipped with module for control of packed goods. The module is supported by database containing products and operators lists. A control started by the scale is automatically stopped after pre-defined quantity of packages (samples) has been controlled. Number of the packages is fixed by scale program depending on product batch size. Scales features 10,1 colourful, graphic touch screen display and full alphanumeric keyboard aiding scale operation and setting control parameters.
Control cycle runs according to the following scheme:
operator choice,
product choice,
control start,
acquiring weighing records,
automatic control end after certain packages number,
control report print.
Each carried out control is ended with a final report containing all information that is necessary for prepacked products control report. The report is automatically saved in scales memory and at the same time it can be printed by printer connected to the scales.
Scales HY10.KTP series as a single stand version for control of prepacked products is supported by computer application ViewerPGC . It is used for monitoring and/or printing of products' control reports and packages' tares from completed controls. The reports are printed on a printer connected to a computer.