Cement Production: Focus on what really counts

Easily meet the specific and complex demands of your customers

Facing volatile commodity prices on the one side and complex customer demands on the other, the need for optimized processes within the cement industry has never been higher. Think for example of the energy costs in the clinker manufacturing process, which can represent up to 75% of the variable costs. But to efficiently lower your expenses without compromising the quality of your products, accurate process data derived from reliable instruments is key.

65-75 %

energy cost

of the overall costs are not uncommon within cement manufacturing. But there are ways to optimize the process.

What you can do

Applications

Consistently creating the perfect clinker recipe

Clinker manufacturing is an energy intensive activity and choosing fuels, the right blend of hot gases and optimum burner control affects both the environmental impact and the economics of the process. Total energy cost can represent 65-75% of the variable costs in the process. For effective process control in the clinker production process, optimized measurement packages are essential.

Kiln burner control and fuel oil dosing package

Coriolis meters optimize the burner by regulating the mass flow of oil to the burner and provide the oil heating system with online temperature and viscosity measurements

Boiler and burner monitoring station with stand-alone optimization software

Boiler level and temperature instrumentation

Clinker burner flame pressure and temperature instrumentation

Clinker cooler package

Flow meters for air cooling and high temperature radar level sensors for clinker bed height monitoring to regulate cooler grate speed and air volumes

Browse through our portfolio!

Benefits

E+H industry consultants have together with our customers achieved remarkable results and improved plant optimization whilst maintaining high levels of operational safety in many industry sectors like precious metals, cement and steel production. Apart from our technical expertise and the industry optimized product portfolio the basis for such success is our business creed. We believe in building long-lasting relations with customers and not just short term profits.