foam

Cutting foam is pretty tricky without a hot wire cutter. Don’t have one? Well, lucky for you, [Darcy Whyte] has a guide on how to make one. It takes just over an hour to build, and it costs next to nothing in supplies!

[Darcy] is using an old 9V power wart that he had lying around, but you can probably use any DC power supply. He designed the frame in SketchUp and cut it out with his CNC router, although a saw will work just as well for MDF. A piece of 40 gauge nickel chromium wire was strung taught between two 1/4-20 bolts, with one held back by a spring. The spring acts as a safeguard to prevent snapping the wire during overly aggressive cuts. This may be a simple build, but it does produce a handy tool.

[Darcy] demonstrates cutting foam with his creation in a video after the break. We think he could cut thin plastic with it as well—modify your 3D prints, anyone?—though he may need to crank up the voltage a bit.

Serious wine enthusiasts keep their bottles in a room built for the task. If you don’t have that kind of space you can still fabricate a similar storage environment. This foam box keeps stored wine at a controlled temperature. It also keeps light off of the precious goods. [Michael] built it himself to use in his apartment and published a description of the build process.

He picked up some foil-coated foam board from the home store. Six sections come together into a box about the size of a mini-fridge; 24″ by 24″. A square hole was cut in the center of the top section. This receives the smaller of two heat sinks mounted to a Peltier cooler. The temperature inside is monitored by a thermistor which [Michael] tore out of an old iPod battery. To give him some visual feedback on the internal temperature he added that yellow and black striped meat thermometer.

Since this is for long-term storage, we’d bet the system is rather efficient. As long as the door isn’t frequently opened the temperature change should be quite slow thanks to the insulation and the cool liquid in wine bottles.

[Species287] used a big fan and water pump which he already had on hand. All together that saved him about $200 (he’s pricing in Australian Dollars but they’re almost even right now with USD). The soap solution is super cheap, just a bottle of dish washing liquid mixed to the correct proportions with water, but you’ll need a way to apply it to the fan. Some irrigation supplies connected to the fan grate with zip ties did the trick. The pump is submerged in the bubble liquid, causing it to spray from the nozzles near the fan. But this won’t actually create bubbles. The last piece is a bag-shaped hunk of shade cloth from the garden store. Each pore of the cloth acts as a bubble ring. The cloth gets sprayed with soap by the sprinklers and the air from the fan then blows the bubbles.

Hacks like this one don’t help us recover from extreme pack-rat behavior. Driving home the point that one should never throw anything away [Peter] built a flex sensor from component packing material. It uses the black conductive foam in which integrated circuits are sometimes embedded for shipping. Above you can see the grey rectangle which is the sensor itself. in the background of the image, each component used in the build is labelled except for the tape.

The project starts with the foam being cut to the appropriate size and thickness. He does the same with some aluminum foil, then rips tape strips to act as the enclosure. Fine wire from some cable shielding serves as the two conductors for the sensor. He attaches each wire to an upturned piece of tape, followed by the foil, and finally the foam. When the two halves are assembled in the video after the break, [Peter] hooks up his multimeter to show the change in resistance as the sensor is bent.

With fall approaching you might think about moving your gardening inside. [Jared] used cheap and readily available materials to make these salad-green trays. When used with his grow lights and tent (which he built during a different project) he was able go from seed to salad-bowl in just four weeks.

A pair of plastic storage bins act as the base, keeping the water right where it should be. Some holes cut into a piece of solid foam insulation holds a set of plastic pots in place, allowing the water to leech into the Rockwool that holds each plant in lieu of soil. To aerate the water [Jared] grabbed a cheap aquarium pump, splitting the output into several different branches. Each has its own check valve to ensure that a pump failure doesn’t let the water find its way out of the plastic tube. A set of bubble stones breaks up the output, helping to mix it with the water.

This isn’t quite as easy to pull off if you don’t already have a grow light. But you can always make it worth the investment if you decide to start next summer’s garden from seed. Or perhaps you can try to make your own using a varation of this shop lighting hack.

This overly large magnet certainly completes the mad scientist look (for an even crazier look, take a jar of water with red food coloring and place in one large cauliflower, instant brain in a jar).

The base of the magnet is painted foam cut with a makeshift hot-knife; to get the magnet sparking [Macegr] laser etched acrylic with a fractal pattern and embedded LEDs in the ends of the acrylic. An Arduino handles the flashing LEDs and also produces a 60Hz PWM pulse for the spark’s hum. The end result is satisfyingly mad, and while practicing your evil ominous laugh catch a video of the magnet after the jump.

PVC, wood, and some creativity bring this Stargate duplicate to life. [Mango] and his father started with AutoCad drawings taped together, and ended with the Stargate you see before you. Sure it’s not 22 foot in diameter and not made of Naquadah, but its inner ring rotates and dials like the real thing and it has all 39 symbols – hand carved. Catch a fun and entertaining video with the Stargate after the break.