Custom Design and Manufacturing of Functional Test Fixtures

The end result of your project is only as good as the custom test solutions that are created to ensure its quality by the electronic test industry. EMC Technologies knows this, and we go the extra mile to ensure that we achieve a real full-service contract custom design and manufacturing in its true meaning. Our team of engineers and designers go beyond the “basic box” approach used by many other contract designers and manufacturers. We address your project as a complete system. This includes evaluation of package limitations, interfacing conditions, dimensioning and tolerance issues, environmental constraints, and mounting requirements. When you partner with EMC Technologies for your functional test fixtures, you will receive truly custom services and results.

We Specialize in Many Industries

Throughout the years we have worked across multiple industries. Our experience has helped our knowledge and skill to grow and adapt to our clients’ needs have prompted us to stay on the cutting edge of technology. We have applied our mastery in electro-mechanical design to create functional test fixtures and custom test solutions for many different markets. Medical, avionics, telecommunications, electronics, industrial, and even military markets. The experience and expertise that we have gained, as a result, has allowed us to produce manufacturable world-class designs more effectively and efficiently.

Another reason for our success in the electronic test industry is that we do everything in-house. We have in-house machining and metal fabricating services, negating the need to send work out. This provides us with consistent quality control every step of the way and the means to fabricate nearly any machined part. Our machine shop includes a variety of state-of-the-art equipment, including CNC milling centers, knee-mills, lathes, drilling equipment, and sheet metal brakes. We can create simple aluminum pieces or complicated, tight-tolerance parts, depending on the needs of our clients. We can also do prototyping or run high-volume parts in-house.

Our clients can count on our team of designers and engineers to support a full turn-key project to include everything from engineering services to assembly. However, we can also provide a simple “build-to-print” machined prototype, depending on your needs and budget. Ask about our solutions for prototyping with custom design and manufacturing at EMC Technologies.

PCB Design & Assembly

Another area where our team excels is in the design and assembly of printed circuit boards or PCBs. Our designs can accommodate the requirements of the client, resulting in a simple double-sided PCB or a more complicated multi-layer design. Our custom design and manufacturing team can create PCBs directly from the client’s requirements, or we can fully develop the custom test solutions in-house. Our PCB designs are available to our clients in either PADS or Allegro format, depending on your needs.

EMC Technologies uses the design and manufacture of printed circuit boards as an integral component of the interface test adapter. We do this for many different reasons. Depending on the client’s requirements, some of those reasons include greater signal integrity and repeating to reduce debugging time. In some situations, we require faster and less costly duplicates of interface test adapters and other components. Another example would be in designing PCBs as part of a connector saver adapter card to improve maintenance abilities for high-volume testing. We can adapt our approach depending on the needs of the client.

The Electronic Test Industry

At EMC Technologies, our team of technicians and engineers have the training, skills, and background required to fabricate a wide variety of custom test solutions. Our contract services provide us with the means of fabricating just about any type of cable or functional test fixtures that our clients need. Our technicians are certified to the J-STD-001 standard biannually to create cables according to Mil-Standard or Best Commercial Practices. We have experience with most popular connections and contacts, but can provide custom solutions, as needed.

Contract manufacturing for PCBs, fabrication, assembly, and testing for electro-mechanical assembly is also a specialty of ours. Custom wiring, providing for simple projects all the way on up to the most complex fixtures, we can deliver superior custom wiring solutions for any project. We can also do prototyping, including built-to-print test adapters and functional test fixtures for anything from military and defense products to commercial jet LRUs. We work hard to stay on the cutting edge of the electronic test industry. If you are in need of simple of custom design and manufacturing, contact our team at 508-672-0808.