Carbon diffusion in steels: A numerical analysis based on direct integration of the flux

Abstract

In the early 1970s, Professor Dayananda developed a technique for the direct integration of fluxes from the concentration profiles in vapor-solid diffusion couples to determine diffusion coefficients and atomic mobilities. As part of a project to control and optimize the industrial carburization process in mild- and low-alloyed steels, a modified integration analysis was applied to determine the mass transfer coefficient in the gas boundary layer and carbon diffusivity in austenite. Because carbon flux and surface carbon content vary with time during single-stage carburizing even with a fixed carbon potential in the atmosphere, a mass balance at the gas-solid interface must serve as a boundary condition. This article discusses the numerical modeling of gas carburizing, and focuses on calculating the mass transfer and carbon diffusivity parameters using the simulated concentration profiles. This approach validates the proposed method by comparing the calculated parameters with those used in simulation. The results were compared with previous determinations and predictions reported in the literature.

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This article was presented at the Multicomponent-Multiphase Diffusion Symposium in Honor of Mysore A. Dayananda, which was held during TMS 2006, the 135th Annual Meeting and Exhibition, March 12–16, 2006, in San Antonio, TX. The symposium was organized by Yongho Sohn of University of Central Florida, Carelyn E. Campbell of National Institute of Standards and Technology, Richard D. Sisson, Jr., of Worcester Polytechnic Institute, and John E. Morral of Ohio State University.