CheckBin Grader

Overview

The Marel CheckBin Grader is designed to meet demands for highly accurate net-weight grading and packing equipment. This robust and sophisticated system uses intelligent batching to produce accurate batches for packing.

The CheckBin Grader significantly reduces overpack by using weighing bins that constantly monitor the batch weight for confirmation or corrections.

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Features

Hopper scale in every batch bin

Intelligent batching software - run on a M3000 main computer

Constant monitoring of the batch weights

Easy access for cleaning

Stainless steel load cells

Each bin contains a buffer to minimize gate blockage

Less reject-and-rework off completed batches

Weighing in the bin

Weighing in the bin means that each collecting bin on the discharge includes a precision scale. The scale will feed back the actual weight in the bin to the main weight grader computer, which will adjust the accumulated piece weight accordingly, thus eliminating accumulation error.

Specifications

Weighing Precision:

+/- 1g (with optional wind cover)*

Accuracy:

Better than 1% of batch weight*

Capacity:

Up to 180 pcs. per minute*

Products:

Poultry, fish and meat

Monitor:

M3000

Software:

A530 with extended intelligent batching

Max. batch size:

10 liters (2.64 gal)

Construction:

Stainless steel IP67

* Accuracy and capacity depend on type of material and infeed method.

Software

Innova Food Processing Software controls the grading process by setting up grading programs. Innova provides a comprehensive real-time reporting function that gives the operator a complete overview of the production process. Real-time data generates reports on weight distribution, average weights, a packing overview and packing list, as well as the standard overview and lists. This data can be viewed via dashboards.

Based on these valuable KPIs provided by Innova, you can make intelligent decisions on how to optimize your grading and batching results.

Module losses in production are recorded with the optional Innova Overall Equipment Effectiveness (OEE). The reasons for any stoppages are then collated so that it is easy to identify and track the most common causes of lost production time.

Versions

CheckBin Series, B225 and B300 Single/Dual lane

Discharge units in this category are equipped with either 225 mm (B225) or 300 mm (B300) wide belt and specialized weighing bins.

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Marel is the leading global provider of advanced equipment, systems and services to the fish, meat and poultry industries. Our brand is among the most respected in the industry. We offer the convenience of a single source to meet our customers’ every need. With offices and subsidiaries in over 30 countries and a global network of more than 100 agents and distributors, we work side-by-side with our customers to extend the boundaries of food processing performance.