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Well, it more sounds to me that its time you changed the drive gears and center gear on your feeder, cause if you notice, your drive is bouncing around. This causes the wire not to pass straight. And naturally binds with the liner, tips wear out fast and a not so good final weld.

Okay gonna check that. I was just working on it a little while ago. The first weld looked like it wasn't feeding wire. As soon as I turn to look at the feeder it takes off and welds fine. Same for the next weld. Weld after that got I saw the rollers were at a crawl. I undid the tensioner and it was still crawling along. The next weld it fired up just fine and welded. The wire never got stuck to the tip. Any way to check the motor or PC1 Board?