Over 400 samples were cut from the 45 rolls. Those samples were subjected to over 6,000 individual measurements over the course of the study.

SRI conducted a variety of ASTM physical property testing including thickness above scrim and weld strength which showed that the four TPO brands exhibit
relatively similar performance on these tests. It wasn’t until accelerated aging using ASTM heat aging, weathering, and weight loss tests — the
tests most closely associated with long long-term membrane performance — were conducted that the various TPOs exhibited significant differences.

Accelerated heat aging is one of the most important indicators of how long a TPO membrane will last.1,2

The top performing class of membranes in the ASTM heat aging test (D573 @ 275°F) were GAF EverGuard Extreme® (60 mil) and EverGuard Extreme® (50 mil), both of which had no visible failures for over 190 days.

The second best-performing class of membranes were GAF EverGuard® TPO and Firestone TPO, which failed at 112 days and 105 days, respectively.

Key Finding 3 –There were even more significant differences between brands in the amount of weight lost during accelerated aging tests

During the ASTM accelerated aging test described above (D573 @ 275°F), very significant weight differences were recorded by SRI. Weight loss is important because it can lead to erosion and membrane
failure. Once the membranes had experienced 1.5% weight loss, degradation occurred rapidly and the membranes were considered to have failed.

The best-performing membranes were GAF EverGuard Extreme® (60 mil) and EverGuard Extreme® (50 mil), which first failed at over 190 days.

The second best-performing membranes were GAF EverGuard® TPO and Firestone TPO, which first failed at 125 days and 136 days, respectively.

Key Finding 4 –There was surprising variation in the consistency of membranes produced by each brand.

It is reasonable to expect that membranes manufactured by an individual manufacturer should be relatively consistent from one production run (or from one plant) to another. However, the study
found that some brands perform much more consistently than others.

What Do All These Test Results Mean?

The heat aging test includes bending the sample over a 3” mandrel and inspecting it with a 7x eye piece; if there is cracking, the sample has failed. The result of
cracking is illustrated in the picture below, which shows a roof that has failed due to cracking of the TPO.

While SRI was looking for cracking, they also weighed each sample. Once the sample lost > 1.5% weight, the sample was deemed to have crossed a
threshold where the membrane becomes more unstable (and susceptible to cracking and/or erosion). Just as with cracking, the reason that weight loss is a great indicator
of TPO performance is that weight loss can lead to erosion. The picture below shows a failed roof where the weathering layer has eroded to the scrim.

Key takeaway: At the end of the day it doesn’t matter which mode of failure happens first (cracking or weight loss) – failure is failure.

The data show that when either mode of failure (cracking or weight loss) is considered, the best performing TPO membranes are, by far, GAF
EverGuard Extreme® (60 mil) and EverGuard Extreme® (50 mil), neither of which failed until over 190 days.
These membranes are in a performance class unmatched by any other TPO membrane.

The second best-performing class of membranes were GAF EverGuard® TPO and Firestone TPO, which first failed at 112 days and 105 days, respectively.

The third best-performing membranes were Carlisle and Johns Manville, which first failed at 56 and 70 days, respectively.

What TPO Membrane Should You Use?

When looking at many physical properties such as thickness above scrim and weld strength, the four TPOs are quite similar. However, there are big differences in accelerated aging.
GAF EverGuard Extreme® (60 mil and 50 mil) proves to be the best product, and GAF stands behind it by offering up to a 30 year NDL on EverGuard Extreme®
60 mil TPO and up to a 25 year NDL on EverGuard Extreme® 50 mil TPO (and the latter is priced similarly to standard 60 mil TPO). (Note: EverGuard
Extreme® is also available in 70 mil and 80 mil thicknesses with guarantees up to 35 years.)*

While TPO has a track record of over 20 years of proven performance without systematic failure, there is a difference among membranes and GAF is leading the industry
with its EverGuard Extreme® and EverGuard® product lines.