Tablet Process Line / Tablet Processing

Tablet Process Line / Tablet Processing

Yenchen has been specializing in manufacturing Pharmaceutical Machine in Taiwan for many years. We mainly provide Pellet Machine, Coating Machine, Extraction Machine, Sterilizer and Ointment Equipment which can be widely applied to Pharmaceutical, Food and Chemical Industry. In addition, our main products also include High Shear Mixer, Fluid Bed Dryer, Oral Dosage Equipment and Dry Granulator. As a leading manufacturer of Pharmaceutical Machine, we offer above mentioned products with superior quality.

Tablet Coating Machine

SC

1. Well mixed syrup with tablets are very easy for operation
2. Fully Automatic design, easy for operation and time saving for training operator
3. Uniform coloring, less weight deviation, and smooth coating
4. Fast production time takes 6~12 Hrs/Batch

Automatic Tablet Inspection

TI

BIN (IBC) & BIN System

BIN

Bin (also known as Inermediate Bulk Container, IBC) and Bin system are for powder handling application to store, transfer and mix for close containment. They are very easy to transfer and clean.
The volume of IBC is from 20 Liters up to 1500 Liters, the optional device of Vacuum Suction Device is available to fit with the IBC.

Cone Mill

CM

Double Cone Mixer

DM

The corn shaped mixer is wide in the middle and narrow of the both ends. Inside has bottles in the middle, when the powder or granules rolling up and down in the drum and hit the middle bottles, the best mixing result can be reached.

Complex Fluid Bed Dryer

FBDD-S

Continuous Fluid Bed Dryer

FBAS

Yenchen Machinery Co., Ltd has an excellent reputation for product and services in the world, including tablet process line, controlled-release pellets equipment, automatic extraction and concentration equipment, oral dosage equipment, injection equipment, ointment equipment. The total solution and customized services for pharmaceutical, food, biotechnology, chemical engineering, and cosmetics industries makes Yenchen the leading biotech pharmaceutical equipment suppliers in Taiwan.Yenchen successfully developed YC-FBAS-1200, continuous fluid bed dryer ,working capacity 700 ~ 720Kg / hr. In the use of high-pressure blower, let powder or granules floating in the drying chamber, hot air from the bottom up through, sufficient and uniform 360∘ contacting the powder or granules, the water evaporation, so the drying efficiency is particularly good. Unique modular design makes the product system can be equipped with different dehumidifier, heater, and automatic control function modules, to fully meet the different requirement of each user.Design of this machine can reduce risk of contamination in the transportation, save labor and the drying time. It is easy to operate according to the SOP without specialized technical personnel. And it is easy to clean, easy to maintain. Due to the superior functionality allows users to reduce manufacturing costs. All contact materials are made of non-reactive, non-decomposable 316L stainless steel, and use of Teflon or Silicon packing. All welded personnel have valid license, and the machine will proceed inspection, polishing, pickling, and cleaning procedures before delivery.Yenchen adhere the core values of innovative research and development, combined with multiple resources of industry, government and scholarship, to develop new products to meet the requirement of the industry, expand to the feed market.

Fluid Bed Dryer, Granulator, Coater

FBDD-B/G

Top Spray Granulation: Spray atomized binder or active ingredients on the fluidized to form the uniformity granules.Bottom Spray Coating: The concept of Bottom Spray Coating is also known as Air Suspension Coating, is to separate pellets or granules from one another in an air stream and spray a coating binder onto the pellets or granules while they are suspended. When the hot air passes through the bottom screen of a container and draft tube (Wuster insert), it will generate the siphon principle. The granules will fall down and will be sucked into the draft tube (Wuster insert) again, while the bottom spray gun will spray towards top to achieve coating purpose.Side Spray Powder Coating/Film Coating: The Side Spray is better for coating with high firm content. The cores (seeds) are placed on the turntable and hot air is blown upward between the turntable and the granulation area. The coating solution is sprayed on the rolling cores through the pump and spray gun. The process involves simultaneous coating and drying of the cores, the repeated actions achieve the desired coating thickness or granule size. Powder Coating is achieved by charging powder and spray binder at the same time.

Fluid Bed Dryer

FBD

Drying: The high drying efficiency is because the powder or granules are fluidized in the drying chamber and the container is using a turbo blower, the hot air passed through the powder or granules from bottom to the top of drying chamber to remove the humidity.Granulation: Spray atomized binder or active ingredients on the suspension powder by spray guns to formm the uniformity granules.

Fitz Mill

FM

Using high speed rotating blades to crush or grind raw materials to a desired size which is smaller than the perforated plate screen.
Speed is adjustable to suit different material.
Perforated plate screen: mesh size can be selected to meet the processing requiements.

RKM

High Shear Mixer

SMG

In the cone-shaped vessel, the main impeller mixes the powder into fluidized vortex and forms agglomerates with the binder solution. Then the high speed chopper breaks the agglomerate into granules by a high speed rolling action.

Super Mixer, Granulator, Microwave Dryer

SMGD-MV

YENCHEN's Revolutionary Super Mixer/Granulator/Microwave Dryer (SMGD-MV) with high-speed and low-temperature drying to achieve the high quality of the drying product
YENCHEN's Super Mixer/Granulator/Microwave Dryer has been developed jointly with Taiwan Food Industry Research and Development Institute.
YENCHEN's SMGD-MV four in one special design process of Mixing →Granulating →Microwave drying →Dry milling, provides the high sensitive product in the pharmaceutical field to shorten customers' process, reduce the cost, save the space and time and to improve the product quality.

Super Mixer, Granulator, Dryer

SMGD

Mixing and Granulation:
The main impeller mixed the powder into a fluidized vortex and forms agglomerates with the binder solution. Then the high-speed chopper breaks the agglomerates into granules by a rolling action.Drying (Use vacuum drying system):
The Mixing Tank is heated by the hot water in jacket; the wet granules are rolling slowly and dehydration by vacuum suction to reach to drying efficiency.

Sample Taker

STA

1. Can get the sample indifferent depth at one time.
2. Can choose different mold depends on tablet weight.
3. Can choose different length of taker depends on the mixer size.
4. Easy to use and clean, excellent for analysis of powder uniformity.

Tumbling Mixer

TM

The eight angles shaped tumber has baffles on each side. The granules are twisted flowing along the baffles and mixed again by the center shaft baffles. I1 can reach the best mix result, the shortest mixing time and the mixing ratio up to 1:10,000.

V-Mixer

VM

The V shaped mixer's mixing method is through rotating the granules rapidly and this enables the product separating into two cones then two merge into one again. By repeating the procedure, the granule will then be separated and merged again and agani to reach the best mixing result.

Vacuum Suction Device

VSD

Granules are sucked directly by the vacuum pump, then through the conveying tube to the mixer and a dust collector then collects the micro powder. By using Vacuum suction device , it not only eliminates the dust contamination, but also lower labor cost, saving energy and no contamination in the operation area.

Through Circulation Dryer

TCD

The Drying object either powder or granules is placed on the drying grays which are made of special screens or punch hole plates and covered around by filter cloth.
The drying trays are placed in the special designed trolley which has several layers perfectly matched with the drying chamber.
The air suction is drawn by the exhaust blower which is placed beside the drying chamber. The hot air passes though the drying objects from top to bottom and takes away the moisture form each tray.