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Actually, I think I know now why it never overwrote my file... I ran "sfc /purgecache" and "sfc /cachesize=0" after I did an nLite install. Of course, with the new nLite you can completely disable SFC.

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Just checked.
I have the 20 GB HD setup as the primary IDE.
ewf.sys is located in windows/system32

When I boot into last good configuration I get this error?
Net Service Configuration
The Specified service does not existas an installed service could this be because of the ewf.sys? do I have to install it someway into the system32 directory?

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yes, that registry value just prevents automatic scandisk on bootup. so you have EWF installed now? And your reg values are all correct? Did you remove all other harddrives from your system when you booted up? Is your EWF drive the c: drive?