Tag Archives: Stratolaunch

Capitalsm in space: Stratolaunch announced today that they are now planning to build a reusable hypersonic test vehicle to launch from their giant Roc airplane.

That vehicle, powered by a liquid-propellant rocket engine, will launch from the company’s aircraft and fly to speeds of Mach 5 to Mach 7 before gliding back to a runway landing. It will also be able to take off on its own from a runway under rocket power.

“The Stratolaunch Talon-A is a flexible, high-speed testbed built for offensive hypersonics, hypersonic defense and hypersonic R&D,” the company said in a fact sheet about the program. That document emphasizes the vehicle’s ability to provide “here-to-fore unobtainable measurement access to the hypersonic flight environment on a recurring basis.”

Forgive me if I remain skeptical. From memory I think this is about the fifth different design or concept for launch from Roc, with the previous proposals differing from this hypersonic test vehicle in that they were all intended to go to orbit. All were the same however in that they were trying to find a design that could be launched from Roc and also make engineering and economic sense. So far none has done so.

This new proposal is clearly aimed at garnering government research dollars. It also probably wants those dollars to pay for Talon-A’s development. In a sane world, the military would tell Stratolaunch to build and prove Talon-A’s capabilities first, before signing on.

When it comes to government spending, however, we however are no longer in a sane world.

A news story today at Geekwirehas revealed, based on business filings in Washington and California, the new owner of the company Stratolaunch.

Filings with regulators in California and Washington show that a new LLC business, also called Stratolaunch, was incorporated in late October, at Stratolaunch’s existing offices in Seattle and Mojave, Calif. The new Stratolaunch’s executive vice president is named as Michael Palmer, Cerberus’ managing director.

Private-equity firms typically replace existing managers as a prelude to realigning businesses they buy, which can involve firing, automation and offshoring. However, it appears that Jean Floyd, Stratolaunch’s president and CEO since 2015, remains in his roles for now.

It appears the new owners, who did not confirm the Geekwire story, are now marketing the huge Roc airplane as a launch platform for hypersonic test flights rather than orbital satellites.

The company offered few other details in a statement released to media Friday. It was the first official update on the status of Stratolaunch since its huge rocket carrier aircraft completed its first — and so far only — test flight in April. “Stratolaunch LLC has transitioned ownership and is continuing regular operations,” the company said in a statement. “Our near-term launch vehicle development strategy focuses on providing customizable, reusable, and affordable rocket-powered testbed vehicles and associated flight services.

Stratolaunch did not identify its new owner Friday, or details on the type of launch vehicle it seeks to develop.

It would be a massive understatement to say their announcement is vague and lacking in details.

Northrop Grumman announced this week that it has bought back from Stratolaunch the two Pegasus rockets that company had bought for the purpose of launch from its giant Roc airplane.

Phil Joyce, vice president of space launch programs at Northrop Grumman, said this week that the company is trying to sell the launches using the two remaining Pegasus XL rockets, and officials plan to keep the Pegasus rocket’s L-1011 carrier jet flying for at least five or 10 more years.

The airborne launch of NASA’s Ionospheric Connection Explorer, or ICON, scientific satellite Thursday night off Florida’s east coast is the final scheduled flight of a Pegasus XL rocket. Variants of the solid-fueled Pegasus rocket have flown on 43 satellite delivery missions since 1990.

“We actually purchased those back (from Stratolaunch),” Joyce said in an interview with Spaceflight Now. “So they’re in a very advanced state of integration, which means they’re available for a very rapid response launch. We could launch one of those in six months, the second one probably in eight (months).

This buy back tells us two things, both negative, about both companies. With Stratolaunch, it means they have abandoned entirely the idea of launching satellites using a combination of Roc and Pegasus. The reasons are unclear, but I would guess that they have either discovered the engineering didn’t work, or the economics made the combination unprofitable, being too expensive.

As for Pegasus, it appears the rocket has no further contracts, and has had so much trouble drumming up business that they have decided not to build more. Instead, they are going to try to get contracts for these already built Pegasuses, and are likely going to offer lower prices for them. Even if this works, it does appear that we are about to see the end of the Pegasus rocket.

Created in the early 1980s by Orbital Sciences (later Orbital ATK) as a cheaper alternative to the expensive big rockets of the time, Pegasus had a viable business model for years. Slowly over time however its launch price rose, until it was no longer very cheap. And when SpaceX and other new cheaper alternatives arrived in the past six years, the company, eventually absorbed by Northrop Grumman, was unable to remain competitive.

The irony here is that Northrop Grumman purchased Orbital ATK expressly to allow it to enter the launch market, using both Pegasus and Antares. With Pegasus gone, and Antares still failing to find any customers other than NASA, it doesn’t look like the merger is paying off well for the company.

Allen founded the venture in 2011, with the goal of using what is now the world’s largest airplane as a flying launch pad for orbital-class rockets and space planes. But after his death at the age of 65, Stratolaunch trimmed its staff dramatically. Some saw April’s test flight at California’s Mojave Air and Space Port as primarily a tribute to Allen, and as the prelude to either a sale or a shutdown.

Representatives of the Allen family’s Vulcan holding company have insisted that Stratolaunch remains operational. LinkedIn listings indicate that Jean Floyd is still president and CEO, although three company vice presidents left in July.

Now Stratolaunch is posting 11 job openings, including listings for two test pilots. “As a test pilot on the history-making Stratolaunch Carrier Aircraft, the world’s largest-wingspan aircraft, you will have the opportunity to accomplish new milestones in aviation,” the company says. The pilot positions are among nine openings in Mojave, with two openings (for a purchasing agent and a contract specialist) based in Seattle.

It however remains unclear the exact manner in which their giant plane Roc will be used. So far there appears little interest in using it, in conjunction with Northrop Grumman’s Pegasus rocket, to launch satellites. It could be that the plane might instead be used in connection with ground-based operations.

A report today says that the Stratolaunch company, including its giant airplane Roc, are up for sale.

Sources say Vulcan Inc. is looking to sell Stratolaunch, the space venture founded by the late Seattle billionaire Paul Allen, and one report says the asking price could be as high as $400 million.

That price tag was reported today by CNBC, quoting unnamed sources who were said to be familiar with the discussions.

Vulcan had nothing new to say about Stratolaunch’s fate, which has been the subject of rumors for months. “Stratolaunch remains operational,” Alex Moji, manager of corporate communications at Vulcan, told GeekWire in an emailed statement. “We will provide an update when there is news to share.”

Since the sources are all anonymous, it is wise to not take the story too seriously. At the same time, it seems to fit with events since the death of Paul Allen.

This is about two-thirds of the planned fastest taxi test speed, about 150 miles per hour. Once these tests are completed successfully, they will then finally attempt take-off.

Paul Allen of Microsoft fame and the man behind Stratolaunch passed away today at the age of 65.

Allen ranked among the world’s wealthiest individuals. As of Monday afternoon, he ranked 44th on Forbes’ 2018 list of billionaires with an estimated net worth of more than $20 billion.

Through Vulcan, Allen’s network of philanthropic efforts and organizations, the Microsoft co-founder supported research in artificial intelligence and new frontier technologies. The group also invested in Seattle’s cultural institutions and the revitalization of parts of the city.

What this will mean for Stratolaunch of course cannot be predicted. Its design — using a giant airplane to air-launch payloads into orbit — is somewhat radical, a fact that generally requires the will and power of a single individual to force it to fruition. Allen’s absence here could make the completion of their effort much more difficult.

This is a little less than half the speed required for take-off. It also appears that they are proceeding very cautiously with these taxi tests, increasing the speed with each new test by small amounts, about 20 to 40 mph.

The big moment will of course be when this giant plane actually takes off. It appears that might happen within a month or so.

The hydrogen-fueled PGA will produce 200,000 pounds of liftoff thrust. “When you try to do something like single stage to orbit, or in our case air launch, you really have to have hydrogen performance to make it happen,” Jeff Thornburg, Stratolaunch’s vice president of propulsion engineering, told Aviation Week.

Stratolaunch says that 85 percent of the manufacturing process will take advantage of additive-manufacturing techniques, also known as 3-D printing. That’s aimed at reducing the cost of engine production. “The propulsion team is currently in the process of manufacturing and testing prototype subscale and full-scale hardware,” Stratolaunch says. “The team has completed ignitor development, with injector testing currently underway. After this is completed, the team will perform a full-scale preburner test by the end of 2018.”

The engine is being designed to power the rockets and manned ferry that they also plan to build to be launched from the bottom of their giant airplane Roc.

It is clear now that they could not find anyone else willing to build these upper stages, and are now building them themselves. This means that SpaceX, with its Big Falcon Rocket, is now not the only company building a completely reusable system for gaining access to space.

In the concept study presented this week, Corda and his colleagues provide a detailed description of a delta-wing testbed plane called the Hyper-Z. It would be 83.4 feet long, with a wingspan of 32.4 feet and a launch weight of about 65,000 pounds.

Stratolaunch’s hydrogen-fueled PGA rocket engine would serve as the plane’s main propulsion system, but it could also be equipped with an air-breathing propulsion system, such as a scramjet engine. The flight profiles could accommodate a maximum speed of Mach 11, or a maximum altitude of 477,000 feet.

Hyper-Z would be launched from Stratolaunch’s mammoth twin-fuselage carrier airplane [Roc], which has a record-setting wingspan of 385 feet.

I must emphasize that this is only a concept proposal at this point. The company still has to verify the operation of Roc.

What this proposal does suggest to me is that the company is still struggling to find a profitable use for Roc, and customers to go along with it. This concept appears to be a lobbying effort to both the military and NASA, offering them Roc as a testbed for such flight tests.

Capitalism in space: Stratolaunch today announced that it is designing and building three differently-sized upper stage rockets to attach to the fuselage of its giant Roc airplane.

Beside the Pegasus rocket, owned by Northrop Grumman, aimed for first flight in 2020, Stratolaunch will build a medium and medium-heavy rockets, with the former set for a 2022 flight, as well as a fully reusable space plane, now in early development.

The space plane concept would apparently be capable of taking payloads up and down from orbit, and could therefore become the first totally reusable launch capability.

Overall, it does appear that the company, unable to find someone else to design its upper stage, has been forced to do it itself.

This past weekend Stratolaunch completed more tests on its giant airplane, now nicknamed “Roc.”

They had intended to do another taxi test, but didn’t for some reason. Instead, they did test fueling operations. full-power engine tests, and communication tests.

Their upcoming schedule appears to me to be very extended.

Stratolaunch executives laid out the test schedule for the plane, which was built by Mojave-based Scaled Composites, during a space conference in April. The company plans to follow up on the first two taxi tests (at runway speeds of 15 mph and 40 knots) with three more at speeds of 70, 85 and 120 knots.

The last speed is roughly what’s needed for takeoff.

After the fifth taxi test, Stratolaunch would put the plane into the air for a series of flight tests over the course of what’s expected to be 18 to 24 months. In April, executives said they were targeting the first flight test for this summer (which technically runs until Sept. 23).

They also have not yet announced any launch contracts, though there have been announcements that both Northrop Grumman’s Pegasus and Virgin Orbit’s LauncherOne will fly on Roc.

In a news interview today about their plans for the next year or so, the CEO of Stratolaunch danced around the lack of a committed and appropriate rocket to act as a second stage for the giant airplane.

At the first flight event, we are going to talk a little bit about what is our suite of product offerings in terms of launch vehicles. We haven’t really talked much about that up until this point, but once we get the plane flying, we want to reveal to everyone exactly what we’re talking about. We have talked about the Pegasus system [from Orbital ATK] and we are going to launch the Pegasus on our first launch. It’s a very small rocket, but it’s a very good rocket, very reliable, which is one of the reasons we want to launch that first.

But it’s a 50,000 pound rocket. This plane can carry 550,000 pounds, so it’s an undersized rocket for the capabilities we’re talking about.

Actual satellite launches will have to wait until around 2020, however, as the giant plane will first have to be certified by the FAA, a process expected to take one and a half to two years.

The profitability of this launch system at the moment remains an unknown. The only rocket presently set to launch on Stratolaunch is Orbital ATK’s Pegasus, which is designed to launch small to mid-size satellites. Stratolaunch will therefore have to compete with the slew of new smallsat rocket companies that should be becoming operational in the next two years. It will be interesting to see if this air-launched system will be able to compete with them.

This past weekend Stratolaunch successfully completed its second series of taxi tests, reaching a speed of 40 knots (46 miles per hour) as it moved down the runway.

[I]n December Stratolaunch capped off the year with a successful low-speed taxi test. During the taxi, the vehicle reached a top speed of 28 miles per hour (45 kilometers per hour) as it headed down the runway. Following the test, Aircraft Program Manager George Brugg stated, “This was another exciting milestone for our team and the program. Our crew was able to demonstrate ground directional control with nose gear steering, and our brake systems were exercised successfully on the runway. Our first low-speed taxi test is a very important step toward first flight.”

Last weekend, Sratolaunch kicked off 2018 with two days of additional taxi tests. Most notably, the tests included reaching the maximum taxi speed of 40 knots (46 miles per hour). According to Allen, these tests allowed the team to “verify control responses.”

There is a tiny 35 second video of this last test at the link.

The article provides a lot of details about Stratolaunch and its future, including the suggestion that the giant airplane could become the main launch platform for Orbital ATK’s Pegasus rocket. Pegasus presently has only one launch listed on its manifest, using its L1011 Stargazer airplane.

Stratolaunch’s plane, nicknamed Roc, has the widest wingspan in the aviation world at 385 feet. That’s 50 percent wider than the wings of a Boeing 747 — which probably shouldn’t be surprising, considering that parts from two 747s went into building the plane. Mojave-based Scaled Composites aided in the fabrication of the plane’s carbon composite components.

I think a better way to illustrate the size of the wingspan is to note that if you laid a Saturn 5 rocket along those wings, it would not reach the tips at either end, being “only” 363 feet long.

Several experienced engineers at Behind the Black have previously wondered at whether the plane’s central structure holding its two fuselages together would be strong enough to provide a stable flight. Looking at the picture at the link, I must wonder the same thing.

This isn’t that big a deal, since the engines were built for the 747s that were scavenged by Stratolaunch to assemble their giant plane. If those engines didn’t work I would have been very surprised.

The most interesting part of this story is this:

Despite the plane’s giant size, Stratolaunch plans to initially use the aircraft as a platform for Orbital ATK’s Pegasus XL rocket, which is currently launched from a much smaller L-1011 airplane. The Stratolaunch plane will ultimately have the ability to carry three Pegasus rockets that could be launched one at a time on a single flight. An initial launch, the company said in May, could take place as early as 2019.

A recent deal could combine two of Stratolaunch’s partners. Scaled Composites, who developed the aircraft for Stratolaunch, is owned by Northrop Grumman, which announced Sept. 18 a deal to acquire Orbital ATK for $9.2 billion.

This might make Pegasus more affordable for smallsat launches, and provide those smallsat companies much greater launch flexibility. Moreover, the purchase of Orbital ATK by Northrop Grumman appears to work to the advantage of Stratolaunch.

Capitalism in space: Stratolaunch today finally revealed the giant airplane, the largest ever built, that it wants to use as a first stage for launching satellites cheaply into space.

Over the past few weeks, we have removed the fabrication infrastructure, including the three-story scaffolding surrounding the aircraft, and rested the aircraft’s full weight on its 28 wheels for the first time. This was a crucial step in preparing the aircraft for ground testing, engine runs, taxi tests, and ultimately first flight.

Once we achieved weight-on-wheels, it enabled us to weigh the Stratolaunch aircraft for the first time, coming in at approximately 500,000 lbs. That may sound heavy, but remember that the Stratolaunch aircraft is the world’s largest plane by wingspan, measuring 385 ft. – by comparison, a National Football League field spans only 360 ft. The aircraft is 238 ft. from nose to tail and stands 50 ft. tall from the ground to the top of the vertical tail.

The Stratolaunch aircraft is designed for a max takeoff weight of 1,300,000 lbs., meaning it’s capable of carrying payloads up to approximately 550,000 lbs. As we announced last fall , we will initially launch a single Orbital ATK Pegasus XL vehicle with the capability to launch up to three Pegasus vehicles in a single sortie mission. We have already started preparations for launch vehicle delivery to our Mojave facilities. We’re actively exploring a broad spectrum of launch vehicles that will enable us to provide more flexibility to customers.

They plan to do ground tests throughout this year, aiming for a first flight test in 2019.

Last week, York announced that it will partner with Metropolitan State University to open an automated manufacturing facility on the school’s Denver campus this year. The startup’s flagship product is the “S-Class” satellite platform, designed to carry payload masses up to 85 kilograms. Building 200 satellites per year would put the company at about a third the production rate of OneWeb Satellites, the ambitious joint venture of OneWeb and Airbus seeking to build three satellites a day for OneWeb’s planned constellation low-Earth-orbit communications satellites.

York has 33 satellite platforms requested through letters of intent and other agreements, about half of which are firm commitments to buy satellites once available, Dirk Wallinger, chief executive of the 10-person startup founded in early 2015, told SpaceNews.

York’s approach to satellite manufacturing is to have standardized spacecraft models essentially pre-built for prospective customers, who can then outfit their satellites as desired, Wallinger said.

For more than a half century, satellites have been hand-made, each unique and crafted by teams of engineers in an expensive and slow process. That is finally changing.

I should add that this hiring of Stratolaunch’s former president is another indication that Stratolaunch might be in trouble.

The competition heats up? Vulcan Aerospace and Orbital ATK announced today that they are renewing their partnership, using Pegasus in conjunction with Stratolaunch to put satellites into orbit.

Under a multiyear “production-based partnership,” the companies said, Orbital ATK will provide “multiple” Pegasus XL air-launch rockets to be used with the Stratolaunch aircraft, which, when completed, will have the largest wingspan of any plane ever built.

With the Pegasus XL rockets, the Stratolaunch aircraft will be able to launch small satellites weighing up to 1,000 pounds, according to the firms’ joint statement released Thursday. Pegasus rockets already have done this kind of work: Orbital ATK has used them to launch satellites from the belly of its Stargazer aircraft.

This deal suggests to me that Vulcan Aerospace has a problem. It couldn’t find anyone to build a large rocket for Stratolaunch and this deal was therefore conjured up to paper over this problem. First , it appears that the reason Orbital ATK originally backed out was that they didn’t want to build the new rocket. Maybe they had engineering concerns. Maybe they were worried about cost or management. Regardless, they didn’t want to build it.

Second, using Stratolaunch with Pegasus seems pointless if the satellite weigh is still limited to only 1,000 pounds. That’s the payload capacity of Pegasus using Orbital ATK’s L-1011 Stargazer airplane. Why bother switching to Stratolaunch if the giant plane doesn’t give you any benefits?

Thus, it appears to me that what has happened is that Vulcan needed some rocket to use with Stratolaunch so that they could squelch the rising doubts about the company. This deal gives them that. It also probably gives Orbital ATK some extra cash to get them to agree to do it.

More details have been released by the shut down of operations at Firefly Space Systems.

They have furloughed all their employees, having lost one of their major investors. According to the company, the investor did not pull out because of the company’s litigation with Virgin Galactic, but because of its own internal considerations. The article also includes hints that Firefly might be one of the options that Vulcan Aerospace is looking at for building the rocket that its giant airplane Stratolaunch will launch.

Today it was revealed that Vulcan Aerospace, the company building Stratolaunch, is losing one of its top executives.

Aerospace veteran Chuck Beames is leaving his post as president of Microsoft co-founder Paul Allen’s spaceflight company, Vulcan Aerospace. Word of Beames’ departure came from Allen in an internal email that was sent to Vulcan employees and obtained by GeekWire today. Allen said Jean Floyd, the CEO of Vulcan’s Stratolaunch Systems, will expand his role to become Vulcan Aerospace’s interim executive director as well.

Allen’s email, which you can read in its entirety at the link, also called Orbital ATK “a valued partner.” The last we had heard of this partnership, however, was that Orbital ATK had backed out of it. Allen’s email instead suggests that some renegotiations are going on, and the partnership is not quite dead.

Doug Messier at his website Parabolic Arc today asks some pertinent questions about Stratolaunch and their seeming inability to settle on the rocket that will be launched from the giant plane they are building.

After going through SpaceX and Orbital ATK, the company talked to anyone and everyone with a rocket engine or an idea for one. They must have hit pay dirt with someone. [emphasis in original]

As Messier notes, both SpaceX and Orbital ATK have, in that order, made and then broke their partnership with Stratolaunch. Both companies were supposed to build that rocket, but for unknown reasons decided soon after that they couldn’t do this job. Stratolaunch has since been looking for a third company to build that rocket, but apparently has not found it. This information strongly suggests that the rocket companies found some fundamental engineering or management problems at Stratolaunch that scared them off. These same issues are also making it difficult for Stratolaunch to find a third rocket company.

The competition heats up: Vulcan Aerospace now says that construction of its Stratolaunch airplane, the largest ever to fly, will be completed by the end of this year.

Assembly of the plane is 76 percent complete, with the engines, landing gear and one tail section still to be installed. The plane is expected to be finished before the end of the year. Commercial services are expected to begin before 2020.

They still have not determined the second stage rocket they will use with this mother ship to launch satellites, which leaves me increasingly skeptical about their future. It is very late in the game to still not know this detail.

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