Royle Printing is an independently owned and managed printing company specializing in high quality graphic and distribution services. Located in Sun Prairie, Wisconsin, Royle Printing has proudly served the needs of publishers, catalogers and corporate partners for more than 65 years.

Royle Printing is proud to offer one of the most contemporary, flexible operating platforms available for the production of publications, catalogs and collateral materials. Our 250,000 sq. ft. environment-friendly facility, located just outside Madison, WI, provides web, sheetfed, and digital printing. Our company has a full array of finishing and distribution methods to support the needs of our customers located throughout the United States and beyond.

Our group of talented craftspeople is extremely dedicated and takes pride in producing quality work for our clients. Our capabilities range from sheetfed to high-output, web presses, selective saddle stitching, perfect binding, and a full complement of folding and cutting options. Additionally, we offer various forms of personalization with unique visual finishes, polybagging, tipping and a myriad of mailing and distribution options. Royle most certainly has capabilities very similar to many larger printers, yet we remain small enough to be an extraordinarily customer focused company.

Royle's electronic prepress department is comprised of skilled craftspeople with extensive knowledge and training in all the major graphics applications. From processing PDF and native files or assembling pages with images that we've enhanced, our team is prepared to fulfill your prespress needs. Royle's plating department is also state-of-the-art, processing 100% of all jobs through out automated computer-to-plate system.

We utilize the Kodak InSite online proofing solution, allowing us to proof online from ripped files that reside on our server - the same files that create our plates. Real time collaboration, file transfer and email notification are just a few of the features that are available with this system.

Royle Printing is a G7 Master Printer, clearly emphasizing our commitment to technology and quality. Created by IDEAlliance and GRACoL, Master Certification requires the use of modern technology and equipment, coupled with precise operating practices to ensure that strict criteria is met. The results are remarkable; incredible consistent color produced with immense efficiency.

Double former folder

In-line running perforating

Vits sheeting capabilities

In-line UV coating

In-line press paste

LED UV interdecks

CIP2 digital interface

Non-stop feed & delivery

Flexibility and creativity are two descriptions that come to mind when you think of Royle's bindery and finishing department. Capable of a wide range of formats and features, Royle's team is well versed in most aspects of binding and finishing. From folding, die cutting, saddle stitching, perfect binding and polybagging, Royle is poised to handle your most challenging project. We've invested in contemporary technology to help us maximize efficiencies and quality. Many of our binding systems are fully selective and equipped with sophisticated inkjet imaging systems.

Perforating

Tipping

Scoring

Sitma Polybagger - 12 pockets

Shrink wrapping

Bellybanding

Kraft wrapper

Single piece perfect binding

Royle's list management, mailing and distribution operations present our clients with cost effective and efficient ways to target their audience. Royle consults with clients, providing them with extensive knowledge of the U.S. Postal System and the logisitics of getting mail delivered to the end customer. The team also works with design, ensuring that a client's mail piece will be processed in the most efficient and cost effective manner.

Working closely with press and bindery, Royle's mailing and distribution team creates and executes a plan to deliver targeted, personalized catalogs and magazines utilizing comail, co-palletization and drop shipping strategies.

Pool shipping

Co-Mailing

Direct entry point mailing to NDC, SCF and DDU levels

Co-Palletization

Targeted In-Home Delivery Dates

Mailing list management (including CASS Certification/NCOA)

Merge/Purge

Nth Selection

Selective binding

Inside & outside inkjet imaging

Cheshire labels

Wafer sealing

Intelligent Mail Barcode (IMB)

Quality Control

Master certification requires the use of modern technology and equipment, coupled with precise operating practices to ensure that strict criteria are met. The results are remarkable, incredible consistent color produced with immense efficiency.

Press start-up begins with set targets for density, mid tone dot gain and print contrast/color. Royle Printing's quality assurance processes drive the pressmen to pull one signature after every 3,000 run on the web presses. The first piece approval (FPA) must be approved by a manager.

The following areas of the print process that Royle monitors closely:

Density - Ink film thickness

Dot Gain - Change in dot sizes compared to a known dot value

Print Contrast - Comparison of the density of a solid and a 75% dot

Trap - Ability of ink to transfer uniformly from the press blanket onto a previously printed area of multi-colored printed sheet

Hue - Color of the ink

CPC Calibration - Press control counsel where the diodes are calibrated for the ink keys to disperse the correct amount of ink coverage

Fold Quality

Proof Match

Finishing Quality Control

Staffed with highly experienced managers and operators, Royle ensures quality control measures by performing quality pulls on every 2,000 pieces on bindery and mail equipment. All pulls are initiated by the Royle team members, except for the FPA in which a manager approves. Each quality pull must have a checklist that includes: