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That sounds fantastic! The Jimmy Dean is a great touch. I am glad to hear you did not use cream cheese. I think the folks who sell the cream cheese ones should be forced to do horrible things and never be allowed to eat real cheese again. Cream cheese is for bagels and cakes. :-).

Just a thought here... I am going to try to mix the onion, cheese, and jalapeno all up in a food processor, roll them into the filling shape, freeze it, then when I'm ready to cook, just wrap the sausage around them and throw on the smoker.

Think that will give better flavor distribution in the middle, and they will also be consistent, meaning one person wont get a ho-hum jalapeno and someone else gets an atomic tongue burner...