Sapphire vs Corning’s Gorilla Glass: what is sapphire and is it really tougher?

If you’ve been following the news lately, you might be under the impression that Gorilla Glass, the tough tempered glass that protects your phone from scratching, is on its way out. Sapphire is the new buzzword - Apple is said to plan to adopt it in its new iPhone 6, and reports claim the company has purchased enough furnaces to blast out 200 million sapphire panels for its upcoming smartphone.

Moreover, videos have popped up showing how sapphire glass is nearly unbreakable, even when you torture it to the extreme: cut it, bend it, drop it, and it still remains intact. We don't even need to rely on the videos alone: there already are real devices with a sapphire display like the Kyocera Brigadier (watch us torture its sapphire cover glass here) that have proved extremely tough in testing. At the same time, we know little about the actual material itself and how exactly it compares against Corning’s Gorilla Glass.

What’s sapphire and how it’s manufactured

Sapphire is a gemstone that naturally occurs in nature in various forms and colors. A red sapphire is actually called a ruby, and blue sapphire is often used in jewelry, but sapphire also occurs in a perfectly color-less, transparent form, and that’s the exact type that could come in use in smartphones.

What makes it so special, though? Sapphire is one of the hardest materials on Earth, ranking 9 out of 10 on Mohr's scale of hardness, falling short of just diamond that has 10 out of 10. In practice, this means that only materials like diamond can scratch sapphire, and unless you're carrying diamonds in your pockets (we sincerely wish you to), a sapphire display would remain perfectly pure and scratch-free after months of use. Glass in general ranks 5 out of 10 on the same scale, and is much less protected from common pocket threats like keys and sand.

Sapphire production process

With a business measuring more than 30 million smartphones sold every quarter, Apple needed to not only secure sapphire orders, it needed a lot of them. Rather than mining it from ores, though, and getting it in its pure form, it’s much more practical to ‘grow’ synthetic sapphire in furnaces. The actual process of manufacturing such sapphire boules is very interesting, and involves furnaces getting heated up to temperatures as high as 3300 degrees Fahrenheit (1815 C), to melt a hockey pluck-sized piece of the gemstone mixed with aluminum oxide powder.

In comparison, Corning's Gorilla Glass is essentially a type of tempered glass and, while details of the particular Corning method of toughening it up remain a secret, we know that Gorilla Glass emerges after a sheet of glass is dipped into a bath of salts, a material that shrink-wraps around the actual glass substrate, adding pressure around the glass material. This is what what adds that extra bit of strength to Gorilla Glass.

The problem with this layer, though, is that when you scratch that 15-micron thin film you damage the material and release the stress. After accumulating a few of those scratches, it’s very likely that at some point when the phone drops you’ll get a crack along that scratched line (we've all seen the spider webs of cracked phone screens).

Properties

Let’s get one thing out of the way: even though sapphire is tougher to scratch, it’s still a brittle material, meaning that dropping your future sapphire-protected phone from afar on the concrete floor could still break its screen.

It gets interesting when we dive deeper in the numbers, though. We've already told you about the general rating of sapphire (including synthetic sapphire) on Mohs scale (9 out of 10) and how it compares to glass (5 out of 10). The chart below gives even more technical details, and while it is produced by sapphire maker GT Advanced, the numbers are not skewed in favor of any of the materials.

You can see a clear dominance of sapphire in practically every aspect: the number you would probably be most interested in is 'fracture toughness' that measures 2.3MPa√m, nearly triple the fracture toughness of Corning's Gorilla Glass, but others as well: sapphire is tougher by means of elasticity and hardness.

Sapphire is also brittle like glass, but much harder to scratch

Interestingly, sapphire is also nearly 70% heavier, denser than glass (3.98 grams/cm3 vs 2.54 g/cm3), so that means that to have the same weight, a sapphire cover glass would also have to be thinner. Is this possible? We're yet to see, but if not, sapphire would come with one downside of increasing the overall weight of a device.

Sapphire properties, as per GT Advanced

Cost of sapphire vs cost of glass, and future use

One big obstacle that companies like Apple have to overcome with sapphire is its multiple times higher price than glass. Sure, we’ve been talking about all the flaws of Corning’s Gorilla Glass, but it ends up costing around $3 apiece. Sapphire, in comparison, used to cost around $25 apiece, and only recent developments have allowed dropping its price to below $10 levels, according to estimations by industry sources.

Apple has invested some $700 million in a factory in Mesa, Arizona that can produce double what the current global capacity of furnaces around the world is. With such scale, the price of sapphire touchscreen glass could have dropped even further down, and finally allowed for this tough material to start protecting one of the most commonly used daily gadgets - our smartphones.

Scratches were never really a problem though. The issue is screens shattering and this sapphire situation will only make that worse seeing as how it is more brittle and less flexible than GG. Honestly this will be the best money making strategy for Apple from this point forwards. They're the only ones that can replace it seeing as how they are the only ones that produce sapphire in that quantity. If they fix screens for $100-150 a piece, that is literally 3/4 the cost of making a full iPhone. That is probably $75-100 in profits, the amount they make on a full iPad.

Right said, and most people end up using screen protectors so it makes sense to pay much less for Gorilla Glass than the Sapphire display.

As a side note I strongly recommend use of Sapphire glass to protect camera window. While small scratches do not make noticeable difference on smartphone screen, they really do affect quality of Camera pics as device gets older and older. There isn't much awareness about protection of camera lens in smartphones.

The camera window degradation is especially evident when you click pictures of bright lights (you see numerous weird lens flares).

What I want to know is how many people who currently have an iPhone have a screen that's all scratched up? I have my Moto X that's in mint condition as well as my 2+ year old Galaxy Nexus with 0 scratches. Will sapphire glass turn out to be nothing more than a bragging rights feature and in reality not make a lick of difference to the end user?

yes i know that but there's a different between setting trends and being first
if you look at the iphone 5s something i would personally never touch but i still cannot deny that they started a fingerprint scanner trend with the s5 following and close and other manufacturers rumours !

"a sapphire display would remain perfectly pure and scratch-free after months of use."

Months? Why not years? Why not forever? If it's as tough as described, and provided it's not actually been dropped and cracked, why would it only stay scratch-free for mere months? I'd expect more after reading about near-diamond hardness...

Looks like it loses badly in the most important area. Refractive index. Which means Apple needs to add an extra layer of non sapphire to correct the viewing angles and purple fringing of its sapphire camera lenses. Which defeats the purpose of being more drop proof.

Personally I wouldn't give up better value, viewing angles, and less colour shifting for a more scratch proof material. But I don't control the market. Apple and Samsung does.

If the rumors are true, and the next generation of Gorilla Glass has the anti-reflective treatment that eliminates 99%+ of reflections, then Sapphire Glass will lose. I've been waiting for this tech to make it into products since the development announcements a few years ago (2 or 3 different teams have developed this tech).

Still would choose Gorilla Glass over it. My G2 with second generation GG is still spotless, no scratches whatsoever and even more importantly (for my OCD) easy to clean. What I would like to see in next gen GG is shatter-proofing like in Dragontrail glass. Sony is using it and I can say that it works. Had my Xperia S drop on hard ceramic tiles a lot of times and the screen never got damaged, let alone shattered. And also better oleophobic coating for people who want to keep their screen always clean.

The comparison made with using gorilla glass 3 or just gorilla glass ? I always thought gorilla glass was tougher and more scratch resistant then dragontrail glass because dragontrail is used by Sony so far(as far as i know) whereas gorilla glass is used by most smartphone manufacturers in the world. Maybe i was wrong and i gotta warm up to the dragontrail glass according to these property comparison results. Gorilla glass is inferior to the dragontrail glass in every property aspect. Great choice going with the dragontrail glass Sony...

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