I have scoured the internet and fourms and no one has been able to help me. I have a 160gb iPod Classic that I got used from gamestop, and am running the newest version of iTunes and windows 7. Every time I try to sync my 6000+ songs, close to 60gb song library, and it usually won't sync more than 1000 before it cops out and gets an error report (124, 50, etc. etc.) then tells me it cannot be synced.This has really been bothering lately is there anything that can be done? (I've restored it and scanned for errors and every time it says it's good)

Hm, that wouldn't really work, see I'm trying to get all my music copied onto it because there's a storm coming through soon, and I need a quick fix way. Plus I have ALOT of playlists, which I would need on it as well.

Not sure what the Windows equivalent is but in OS X, you can erase the entire drive and zero it out too, which may force it to map out bad sectors. It's worked before for me with my old 5G iPod. Don't know if the Classic works the same way or not.