But many other things about a starter solenoid switch and starter relay are different.

Starter Solenoid Switches

Starter Relays

Difference In Construction

Relay

starter-relay-structure

A starter relay consists of a coil of wire wound around a ferrous core and an armature on one end of the coil. The amateur connects to a switch consisting of two contacts made from the highly conducting material. On the side is a spring. The spring controls the armature and, therefore, the closing and opening of the switch.

Solenoid Switch

On the other hand, a starter solenoid is a coil enclosing a movable plunger. Unlike in the starter relay where the coil core is immovable, the core in the starter solenoid is an iron or steel plunger free to move in and out of the coil. The steel plunger is connected to spring at one end. The coil, the spring and a part of the plunger are encased. The other part of the plunger comes out of the casing to provide movement to an outside connection.

Difference In Operation

Relay

A small current flows from the ignition circuit once it’s activated and causes a much larger current to flow through the relay’s coil. The electromagnetic force created by the current in the coil causes the core to become magnetized pulling the armature. The armature, on being pulled, causes the contacts to close, completing the intended circuit. In this way, the starter relay only acts as a switch.

Solenoid Switch

Once current flows through coil winding of the solenoid, an electromagnetic force is created. The force causes the movable steel core to be thrust outward. This movement works the pinion gear to engage the relevant gears on the flywheel. (Complete starter solenoid switch operation here)

Difference In Function

Relay

The starter relay functions as a switch. It relays the small current from the ignition circuit to cause a much larger current from the battery to operate the starter solenoid and the starter motor. In this way, the relay works like a remote switch, or as the connection between the ignition key at the driver’s seat and the starter system.

Solenoid Switch

The starter solenoid work to engage the starter motor to the flywheel. It does this by thrusting out the pinion to get into contact with the flywheel, starting the engine.

As you can see, a starter relay causes no mechanical movements. In fact, the only parts that move are the switch contacts as they close. It could be said to be only a switch in the whole ignition process.

A starter solenoid causes mechanical movements that engage the starter motor and the flywheel. It doesn’t switch anything. It only helps to connect the moving part of the motor and the engine flywheel.

I am Thomas Yang, the product manager & engineer of T&X. We created this blog for people who are interested or have questions about the starter solenoid. From how does it work in a starter to starter solenoid troubleshooting, from how to repair it by yourself to manufacturing solution…