Roof-and-attic system delivers year-round efficiency

October 01, 2012

A new roof system field-tested at ORNL improves efficiency using controls for radiation, convection, and insulation, including a passive ventilation system that pulls air from the underbelly of the attic into an inclined air space above the roof.

A new kind of roof-and-attic system field-tested at ORNL keeps homes cool in summer and prevents heat loss in winter, a multi-seasonal efficiency uncommon in roof and attic design. The system improves efficiency using controls for radiation, convection, and insulation, including a passive ventilation system that pulls air from the underbelly of the attic into an inclined air space above the roof.

"Heat that would have gone into the house is carried up and out," said Energy and Transportation Science Division’s Bill Miller of ORNL's Building Envelope Group. "And with a passive ventilation scheme, there are no moving parts, so it's guaranteed to work."

The new roof system design can be retrofitted with almost all roofing products. The heart of the design is a foil covered polystyrene insulation that fits over and between rafters in new construction or can be attached on top of an existing shingle roof system. Homeowners don't have to remove old shingles, which saves money.

Poorly sealed HVAC ducts leak conditioned air into an attic, which typically costs homeowners $100 to $300 per year based on ORNL computer simulations.

To address the problem, some homeowners pay $8,000 to seal the attic with spray foam, which can save upward of $460 a year. For less initial cost and the same number of payback years, homeowners can retrofit the attic with the new design for about $2,000 and save $100 a year.

Looking to the future, Miller and colleagues are working on designs with lower initial installation costs, and greater cost-effectiveness overall.

"Prototype Roof Deck Designed to Self-Regulate Deck Temperature and Reduce Heat Transfer," was published by the National Roofing Contractors Association. Authors on the paper are W. Miller, Stan Atherton and Russell Graves of the University of Tennessee, Knoxville, and Billy Ellis of Billy Ellis Roofing. Download at http://info.ornl.gov/sites/publications/files/Pub30786.docx

Funding was provided by the DOE Office of Energy Efficiency and Renewable Energy and Billy Ellis Roofing under a User Agreement.