To ensure maximum volumetric efficiency and minimum turbulence I smoothed those parts of the facia that I could to facilitate smoother air flow from the cone to the chamber, and back.

Nuts In Holes

Then I drilled the mounting holes and pulled the nuts into the MDF. Not quite as good as proper T nuts, but it sufficed, except for one, which you'll see later... Benefit of the above clearancing visible in the last pic.

I may have broken the handle off of her little frying pan in the process, but it was such a good fit, how could I not have?

Corner Reinforcement

It was time to fit up the first of the pine corner reinforcements, looking good!

Clean Up

Then it was time to clean up. Did I mention the wife was out of town while the cat played? You didn't see the "in-progress" pics, but I assure you, it looked NOTHING like this. She'd never know, right? Wrong, forgot to dust off the leaves of the plant. Woops :-)

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