Kinetic Die Casting makes Car Parts for our customers. We make and ship 500 aluminum die casting car parts in a day. We schedule an ship rapidly from receiving our production purchase order. Do you know someone that can use our rapid die casting production of aluminum car parts?

Die Castings used for many Aircraft Parts. Demand for diecast airplane parts is increasing in the aircraft industry. Airplanes need lightweight materials for mobility. Moreover, planes require durability and resistance to several stresses while flying. Among metals, aluminum is used to serve as frames or skeletons of the aircraft.
In the aircraft industry, the strength of aluminum is significantly increased by high pressure die casting. Aluminum die castings used for airplane parts are strong against torsion and expansion stresses. These are important considerations since a flying aircraft is subjected to several forces.

In the machining process, there is always an associated imperfection called die casting porosity. This is the amount of gas that combines with the solidifying metal, as it cools in the mold. Porosity is characterized by the size and number of air bubbles inside the finished product. There are three levels of porosity. The second and third levels are unacceptable when it comes to machining airplane parts. This is to guarantee safety of the passengers.

Die castings used for airplane parts are usually made of different aluminum alloys. The two most common die casting alloys for aircraft parts are A380 and A413. For example, Al 7075 is commonly used for making frames because of its toughness.

Die Casting Tooling. Aluminum die casting is a manufacturing process used to fulfill orders for large quantities of small to medium sized metal parts. This dependable process is used for high volume products made by the metalworking industry.
Die Casting Tooling
This process called die casting starts off with molten metal. The molten metal is then forced into the Die Casting Molds in a high pressure environment. After which, they are then machined into dies. This process results in the metal parts to be consistent in their dimensions, with high quality and good detail. For most of the time, die casting makes use of non ferrous metals such as tin, aluminum, zinc and copper among others but ferrous metals can also be used in this process. However, harder and stronger metals such as steel and iron cannot be used in this process; instead they are used to make Die Casting Molds.

These die casting molds come in a number of different shapes and sizes. Some can be made as single cavity molds which can make one part for every cycle or multiple cavity molds which can make several parts in a single cycle. Their shape and design would determine the cost of these molds; the more complex the design then the higher the cost of the mold would be. They can be very expensive, ranging from hundreds of dollars to thousands of dollars per mold.

Low Carbon Footprint of Aluminum Die Castings Should Be Marketed to Industry. The die casting industry has long been built on recycling. The metal alloys used by the die casters are produced from recycled raw materials, created with far less energy than is required for virgin alloys. More than 95% of the aluminum die castings produced in North America are made of post-consumer recycled aluminum, helping to keep the aluminum content of municipal solid waste to less than 1%.

In response to questions from NADCA member companies about the carbon footprint of automotive die castings compared to alternative materials and processes for automotive components, this Carbon Footprint study by William A. Butler was authorized. Specifically, the study compares the cradle-to-grave carbon footprint of aluminum and magnesium die cast components with the carbon footprint of injection molded plastic components. The results of the study provide environmental impact information to the die casting industry, provide a baseline for further component carbon footprint evaluations in the future and identify opportunities for industry improvement in the environmental impact of die casting operations. One of the most significant study results is that — neglecting the contribution of product use to the total carbon footprint — aluminum die casting has the lowest carbon footprint because of its use of secondary aluminum alloys and its ability to be recycled.

NADCA members can download The “Carbon Footprint” of Aluminum and Magnesium Die Castings Compared to Injection Molded Components at www.diecasting.org/members.

Kinetic Die Casting Company makes many types of aluminum hardware, such as aluminum handles. Aluminum Handle Hardware parts are common everywhere. These handles are in vehicles, cars, doors, enclosures, equipment and homes. Hardware parts from aluminum handles or brackets are produced near net shape, which means it can be produced without any welding pieces or assembly pieces. A die casting aluminum handle is stronger than a weldament. This makes Aluminum handle hardware very easy to use, light weight and at the same time strong. They are a common sight in equipment, household door knobs, stops, shower knobs, cabinets, bolts, garden furniture, locks, lifts, kitchen utensils, sliding doors window handles and almost everything you can see at home.

We make these handles using the aluminum die casting process. This process uses high pressure to inject molten aluminum into a steel mold to produce handle hardware parts.