TruPunch 5000

The TruPunch 5000 sets new standards for productivity, process reliability, and flexibility. Backlash-free drives enable the highest axis acceleration, and the high rotation speed of the C axis enables extremely fast tapping, as well as the productive processing of complex contours. Due to the powerful hydraulic drive you can punch with up to 1,600 strokes per minute and mark parts with 2,800 strokes per minute. Intelligent automation components and smart functions increase your productivity and process reliability.

1,600 strokes/min

Punch quickly and mark parts with 2,800 strokes/min: The TruPunch 5000 sets new standards for productivity.

Highest part quality

The active die ensures low-scratch parts.

Increased productivity due to automation

From material handling to tool automation – the machine will do everything for you.

Fast tool change

The ToolMaster Linear for up to 90 tools guarantees a fast tool change.

Gentle processing

Retractable clamps ensure the highest part quality and precision.

TruPunch 5000 product video

TruPunch active die

Sheet format recognition

Integrated flattening

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Scratch-free surfaces with size 5 tools

Regardless of whether you are producing extrusions or louvers, you can process sheets with flexibility using size 5 tools and the active die. For this component, the following tools were used among others: size 5 extrusion tool (active die), size 5 louver tool (active die), size 5 card guide tool, and roller offsetting tool.

Integrated flattening

The "integrated flattening" machine function and the corresponding tool make it possible to even out surface irregularities during the punching process itself – without any post-processing.

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TruPunch 5000 medium format

TruPunch 5000 large format

Dimensions

Width

6540 mm
1

7610 mm
1

Depth

7395 mm
1

8171 mm
1

Height

2072 mm
1

2072 mm
1

Max. stroke rate

Punching (E = 1 mm)

1600 RPM

1350 RPM

Marking

3000 RPM

3000 RPM

Working range

Punching mode, X axis

2500 mm

3050 mm

Punching mode, Y axis

1250 mm

1550 mm

Max. sheet thickness

8 mm

8 mm

Max. workpiece weight

200 kg

280 kg

Max. punching force

220 kN

220 kN

Tools

MultiTool tool changing time

0.3 sec

0.3 sec

Number of tools/clamps

18 Pieces / 3 Pieces

21 Pieces / 4 Pieces

Part removal

Max. part size, part removal flap, punches

500 mm x 500 mm

500 mm x 500 mm

Max. part size – fixed punching chute (with moving table)

80 mm x 50 mm

80 mm x 50 mm

Consumption values

Average power consumption of active auto-shutdown

0.5 kW

0.5 kW

Average power input in production

9.5 kW

9.5 kW

PDF <1MB

Technical data sheet

The technical data of all product versions as a download.

High productivity and the best quality: The innovative functions of the TruPunch 5000 guarantee the best processing results.

Quality

Table equipment

Ball tables or brush tables are available for gentle material handling.

During the punching of sheet metal, compression and tensile stresses are placed on the workpiece which can cause sheet deformation. The "integrated flattening" machine function, and the corresponding tool, make it possible to even out surface irregularities during the punching process itself.

Repositioning cylinder

The repositioning cylinder clamps the sheet while the clamps open for repositioning.

Efficiency

Retractable clamps

You can work efficiently using the retractable clamps: They facilitate processing even in the clamp dead area.

Skeleton-free

TRUMPF is the first manufacturer worldwide to offer punching machines that feature skeleton-free processing. This innovation saves material and increases process safety.

Process reliability

Smart punch monitoring

Before the tool change, smart punch monitoring checks whether a hole was actually punched into the sheet. In this way, the machine detects at an early stage when punches are broken, and can pass this information on to the operator.

Smart load

Smart load supports sheet alignment on the machine. A sensor in the clamps detects when they do not grip the sheet correctly. If this is the case, the machine table, including sheet, moves.

Smart unload

If a finished part does not fall through the part removal flap as expected, a sensor detects this and the error can be rectified quickly.

TruTops Boost

Construct and program your laser, punching, and combination punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.

Software

The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

As a result of the special tool design, with the size 5 cup tool for the active die, you can achieve form sizes that were previously not possible. In just one stroke, a diameter of 2.2 in. and a forming height of 0.4 in. are easily possible.

You can choose automation options for your TruPunch 5000 and expand it step-by-step. You benefit from increased machine utilization, a fast tool change, and increased process reliability in automated multiple-shift operation.

Tool handling

This product range and information may vary
depending on the country. Subject to changes to technology, equipment, price, and range of accessories.
Please get in touch with your local contact person to find out whether the
product is available in your country.

Footnotes

The dimensions are approximate; the dimensions specified in the installation plan are valid.

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