The breakfast DJ was led blindfolded to a makeshift studio at the top of
London's BT Tower, from where his show was being broadcast.

However, HC's main stunt - X-Factor contestant Chico (whose ditty It's
Chico Time is currently topping the charts) appearing out of a Pudsey
Bear costume - nearly ended in disaster when a porter moved the costume
to a storeroom, we hear.

Panic struck as HC's opportunity to hit seven million listeners
threatened to disappear, but with seconds to go the suit was found.