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Abstract:

A shaker dispenser for containing and dispensing product includes a body,
a handle, and a dispensing mechanism. The handle includes a base portion
and a handle gripping portion that a user may grip to transport and use
the dispenser. The handle is inserted within the body such that the
entire handle, including the handle gripping portion, is within the body,
thereby allowing the shaker dispenser to sit, if desired, on the end
having the handle. The body includes indentations, or cut-aways, that
allow the handle to be visible from at least one of: a front view, a side
view, and a back view. A method of manufacture and use of a shaker
dispenser is also described.

Claims:

1. A shaker dispenser for dispensing material comprising: a shaker
dispenser body having a cutout portion forming a recess on a first end of
said shaker dispenser body to accommodate a handle grip; a handle having
a base and a grip, said base inserted into said recess and coupled to
said first end of said shaker dispenser body, a bottom surface of said
grip being vertically spaced from a base surface of said recess to form a
spacing for allowing a user's fingers to pass through said spacing such
that the user may grip the grip to carry said shaker dispenser body; and
a dispensing mechanism connected to a second end of the shaker dispenser
body.

2. The shaker dispenser of claim 1, wherein a top surface of said grip
aligns with an upper edge of said shaker dispenser body.

3. (canceled)

4. The shaker dispenser of claim 2, wherein said shaker dispenser body is
tubular, and has a shaker dispenser body inner diameter, said handle base
having an outer diameter allowing insertion of said handle base into said
recess of said shaker dispenser body having said inner diameter.

5. The shaker dispenser of claim 4, wherein said handle further
comprises: two support members, each connected at a first end to said
grip so as to be substantially perpendicular thereto, the two support
members each being connected at a second end to said handle base.

6. The shaker dispenser of claim 5, wherein said two support members have
an outside surface which contacts an inside surface of said shaker
dispenser body when said handle is inserted within said shaker dispenser
body, each of said outside surfaces having a plurality of grooves.

7. The shaker dispenser of claim 6, wherein said grip has an end-to-end
grip length substantially equal to an outer diameter of said handle base.

8. (canceled)

9. The shaker dispenser of claim 1, wherein said shaker dispenser body is
a paper material, and said shaker dispenser body further comprises: a
lining material applied to an inside surface of said dispenser body as a
sheet or a coating, said lining material suitable for preventing seepage
of residue through said paper material from a material to be stored in
said shaker dispenser.

10. The shaker dispenser of claim 9, wherein said lining material
includes at least one of a metal foil, a second paper material different
from said paper material forming said shaker dispenser, plastic, or
rubber.

14. A method of manufacturing a shaker dispenser, the method comprising:
forming a canister body by cutting a paper tube from a length of paper
tubing; cutting out an axial handgrip relief recess in a first end of the
canister body, said recess being encircled by an upper edge of said
canister body first end; installing a handle having a base portion and a
grip portion by inserting said base portion into said recess in the first
end of the canister body such that an upper surface of said grip portion
is aligned with said upper edge of said first end of said canister body
and said handle is substantially contained within said canister body.

15. (canceled)

16. The method of claim 14, further comprising: lining said canister body
with a lining material on an inside surface of said canister body; said
lining including at least one of a metal foil, a second paper material
different from said paper material forming said shaker dispenser,
plastic, or rubber.

17. The method of claim 16, wherein step of lining includes applying said
lining material as either a sheet form material or as a coating.

18. The method of claim 14, wherein installing a handle further
comprises: threading said handle into said container body.

19. (canceled)

20. A shaker dispenser for dispensing material comprising: a shaker
dispenser body having a cutout portion on a first end of said shaker
dispenser body to accommodate a handle grip positioned within the shaker
dispenser body; a handle having a base and grip, said base coupled to
said first end of said shaker dispenser body, said handle further
including two support members, each support member having a first end
connected to one end of said grip, said grip having an end-to-end grip
length substantially equal to an outer dimension of said handle base; and
a dispensing mechanism connected to a second end of the shaker dispenser
body.

21. The shaker dispenser of claim 20, wherein a second end of each of
said two support members is connected to said handle base and is
substantially perpendicular to said grip.

22. The shaker dispenser of claim 20, wherein said handle base is
inserted into the cutout portion at said first end of said shaker
dispenser body, a top surface of said grip aligning with an upper edge of
said shaker dispenser body.

23. A shaker dispenser for dispensing material comprising: a shaker
dispenser body having a recess with a surface positioned below an upper
edge of said dispenser body on a first end of said shaker dispenser body
to accommodate a handle positioned within the shaker dispenser body
recess; said handle having a grip and two support members, said handle
coupled to said first end of said shaker dispenser body and fitted within
said recess, each support member having a top end and a bottom end, each
top end being connected to said grip and each bottom end being connected
to said dispenser body, said grip being spaced from said recess surface
to form a spacing for allowing a user's fingers to pass through such
spacing such that the user may grip the grip to carry said shaker
dispenser body; and a dispensing mechanism connected to a second end of
the shaker dispenser body.

24. The shaker dispenser as set forth in claim 23, wherein said recess is
encircled by an upper edge of said shaker dispenser body, a top surface
of said grip aligning with said upper edge of said shaker dispenser body
so that said handle is contained within said shaker dispenser body.

25. the shaker dispenser as set forth in claim 23, wherein said grip has
an end-to-end grip length substantially equal to an inner diameter of
said recess.

Description:

CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] This is a continuation application of application Ser. No.
12/434,455 filed on May 1, 2009, which claimed priority from U.S. Prov.
App. Ser. No. 61/050,128 filed May 2, 2008, the priority of which is
hereby claimed.

FIELD OF THE DISCLOSURE

[0002] The present disclosure generally relates to a shaker dispenser that
may store a material for dispersing or dispensing directly from the
shaker dispenser.

BACKGROUND

[0003] Materials such as insecticides, fertilizers, weed killers,
ice-melt, grass seed, spices, glitter, sprinkles for cookies, powdered
sugar, carpet cleaners/fresheners, or any other suitable material that a
user typically disperses, often require a separate dispenser, such that
the product is purchased in a bag or can and then placed in a separate
device to disperse the product in the desired manner. In other cases,
some users may attempt to disperse product directly from a bag or can not
designed for dispersion. In such cases, the user may inadequately
disperse the product by, for example, dispersing the product unevenly.
Transfer of some materials such as insecticides, fertilizers, weed
killers, ice-melt, from packaging to a dispersion device may
inadvertently lead to contact with the user's skin which may be
undesirable depending upon the chemical composition of the material.

BRIEF DESCRIPTION OF THE DRAWINGS

[0004] Certain embodiments are shown in the drawings. However, it is
understood that the present disclosure is not limited to the arrangements
and instrumentality shown in the attached drawings, wherein:

[0013]FIG. 9 is a magnified view of a portion of the handle shown in FIG.
4;

[0014]FIG. 10 is a cross-sectional view of the dispenser shown in FIG. 2;

[0015] FIG. 11 is a more detailed cross-sectional view of the bottom of
the dispenser of FIG. 1;

[0016] FIG. 12 is a bottom view of the dispenser of FIG. 1;

[0017] FIG. 13 is a perspective view of the bottom of a shaker dispenser
with both the cap and protective panel removed, thereby showing
perforations (i.e., holes in this case) through which product may be
dispensed;

[0018]FIG. 14 is a bottom view of a shaker dispenser with the cap in
place; and

[0019]FIG. 15 is a bottom view of a shaker dispenser with the cap
removed, thereby showing the dispensing mechanism with a protective panel
(and associated pull tab) attached thereto.

DETAILED DESCRIPTION

[0020] For the purposes of promoting and understanding the principles
disclosed herein, references are now made to the preferred embodiments
illustrated in the drawings and specific language is used to describe the
same. It is nevertheless understood that no limitation of the scope of
the invention is thereby intended. Such alterations and further
modifications in the illustrated device and such further applications of
the principles disclosed as illustrated herein are contemplated as would
normally occur to one skilled in the art to which this disclosure
relates. Furthermore, the drawings include some example dimensions, but
these dimensions are for illustrative purposes in one example only and
are not presented as a means of limitation in any way.

[0021] FIG. 1 shows a shaker dispenser (i.e., a canister) generally
designated 100. Dispenser 100 may hold any suitable product, typically in
a powder or granular form, that a user may wish to disperse. For example,
dispenser 100 may hold insecticides, fertilizers, weed killers, ice-melt,
grass seed, spices, glitter, sprinkles for cookies, powdered sugar,
carpet cleaners/fresheners, or any other suitable material that a user
typically disperses or applies. Many of these products often require a
separate dispenser, such that the product is purchased in a bag or can
and then placed in a separate device to disperse the product in the
desired manner. In other cases, some users may attempt to disperse
product directly from a bag or can not designed for dispersion. In such
cases, the user may inadequately disperse the product by, for example,
dispersing the product unevenly.

[0022] Shaker dispenser 100, however, is designed with features, some
examples of which are described below, that enable a user to efficiently
and effectively utilize the contents of shaker dispenser 100 without
requiring the use of a separate device. Shaker dispenser 100 includes,
for example, handle 102, body 104, and a cap 106. Body 104 of shaker
dispenser 100 shown in the figures is in the form of a cylinder, but it
is understood that the body 104 may take the form of any suitable shape.
Similarly, because body 104 is a cylinder, other disclosed features, such
as cap 106, are rounded to appropriately interact with body 104, but it
is understood that the other features of dispenser 100 may be of any
suitable shape to appropriately interact with the other features of
dispenser 100.

[0023] Body 104, or any other suitable portion of dispenser 100, may
include advertising indicia 108, which may be printed directly onto body
104 or may be included on a label 110, which is applied to body 104 of
dispenser 100 by any suitable means. The label 110 may be made of paper,
plastic, or any suitable material. In one example, the label 110 may be
applied to body 104 with an adhesive. In another example, label 110 may
wrap around body 104 and adhesively connected at each end of itself to
secure label 110 around body 104. Although not shown, advertising indicia
may also be attached to handle 102 or cap 106. The advertising indicia
may include any text or graphics to describe the product, the dispenser,
the price, the use of the product, or any additional information to
convey to a potential purchaser or user of the product.

[0024]FIG. 2 shows a top view of dispenser 100, which also shows a top
view of handle 102. Handle 102 includes a handle base 202 and a handle
gripping portion 204. FIGS. 3-9 show handle 102 in greater detail. As
best seen in the front view of handle 102 in FIG. 5, handle gripping
portion 204 is attached to handle base by handle support members 502,
504. Handle support members 502, 504 may include ribs 506, which may
include lands 508 and grooves 510. The handle 102 may be one piece
formed, for example, by an injection molding process. In one example, the
handle is made from polystyrene. Although the handle shown is molded as
one piece, other embodiments may be produced from two or more parts to
form the same structure. Such parts may be assembled, for example, by
snapping or sonic welding. The handle 102 may include threads in some
embodiments, for threading into the dispenser body. In such embodiments,
the dispenser body may be formed from metal or plastic, such as, but not
limited to, injection molded plastic.

[0025] The handle base 202 may include a top base portion 512 and a bottom
base portion 514 joined at 511. Top and bottom base portions 512, 514 may
form a flat surface. Alternatively, top and bottom base portions 512, 514
may be angled to form an apex, or at least bottom base portion 514 may be
angled with respect to top base portion 512. As one skilled in the art
will appreciate, this configuration of the top and bottom base portions
512, 514 may allow the handle 102 to more easily be inserted into the
body 104 of dispenser 100. The outer surface 518 of handle base 202 may
be glued to an inner portion of body 104. As such, the bottom surface 517
of handle 102 may prevent product from exiting the end of the body 104.

[0026] Alternatively, a separate means may be used to prevent product from
undesirably leaving the dispenser 100, and handle 102 may not have a
handle base 202, i.e., a handle gripping portion 204 alone may be mounted
within body 104. In another example where a separate means prevents
product from undesirably leaving dispenser 100, the handle base 202 may
still be present but may not have a diameter to fully fill the diameter
of body 104. The separate means for preventing product from undesirably
leaving the dispenser 100 may include, for example, a panel mounted
within body 104, a bag within body 104, or any other suitable element to
adequately enclose the top portion 1002 (described below) of body 104.

[0027] The handle gripping portion 204 may take any suitable form and may
include any desirable characteristics for a handle. For example, as best
seen in FIG. 7, handle gripping portion 204 includes a convex surface,
which may be desirable for a user using handle 102 to carry dispenser
100. For similar reasons, among others, handle gripping portion 204 may
include padding, non-slip attributes (e.g., textured surface, applied
material with a texture), or other characteristics conducive for carrying
dispenser 100. For example, as best shown in FIGS. 5 and 6, handle
gripping portion 204 includes grooves 520 and lands 522. When a user is
carrying dispenser 100, the user's fingers may cooperate with grooves 520
for added comfort.

[0028] In one example, as best seen in FIG. 4, the handle gripping portion
204 is formed in a u-shape with cross supports 402 for added strength.
Handle gripping portion 204, however, may take any suitable form.

[0029] Turning now to FIG. 10, a cross sectional view of dispenser 100 is
shown, taken from FIG. 2. For the sake of explanation, body 104 has a top
portion 1002 and a bottom portion 1004. The designation of "top" and
"bottom," however, has no significance with respect to orientation of the
dispenser 100, and alternatively, the top and bottom portions could be
designated by any other suitable labels, such as a first end portion and
a second end portion.

[0030] As shown, handle 102 is inset within the top portion 1002 of body
104 and the outer surface 518 of handle base 202 is glued with glue 1006
to an inner surface 1008 of body 104.

[0031] Body 104 may be formed from any suitable material, but in one
embodiment, body 104 is formed from a paper tube, i.e., a fibre canister.
Depending on factors such as the product within the canister, the body
104 may be lined with a lining material 1010 to further contain the
product and any chemicals associated therewith. For example, some
products may contain a chemical residue that could seep through a body
104 made of paper. To help prevent such seepage, lining material 1010 may
be placed within the interior of body 104 along the inner surface 1008 of
body 104. Lining material 1010 may be made from metal (e.g., foil),
paper, chemical treated material, plastic, rubber, or any other suitable
material. Lining material may be inserted within the body as a sheet, or
it may be applied to inner surface 1008 as a coating.

[0032] Turning now to FIG. 11, the bottom portion 1004 of body 104 is
shown in greater detail, along with other features of dispenser 100. At
the bottom of dispenser 100, a dispersing mechanism 1102 is attached. In
one example, the dispersing mechanism may be a crimped metal bottom with
crimps 1104 about the outer circumference of the dispersing mechanism
1102 to hold the dispersing mechanism 1102 to the body 104 of dispenser
100. Any suitable means for securing the dispersing mechanism 1102 to
body 104 may be used, however, such as, for example, glue. Some
embodiments may employ threads when the body 104 is manufactured from
plastic or metal. Also, dispersing mechanism 1102 is shown to wrap around
the outer surface 1106 of body 104. It is understood, however, that
dispersing mechanism may be inset within the body 104, for example, such
that the outer circumference of the dispersing mechanism 1102 is adjacent
to the inner surface 1006 of the body 104.

[0033] As shown in FIG. 12, the dispersing mechanism 1102 includes
perforations 1202 through which product within dispenser 100 may pass.
The perforations may take any suitable form such as slots or holes. The
perforations 1202 may vary in shape and/or dimensions depending on the
characteristics of the product within dispenser 100, including, for
example, the granularity of the product and the desired rate of
application of the product.

[0034] Turning back to FIG. 11, a protective panel 1108 is overlaid and,
in one example, sealed to dispersing mechanism 1102. Protective panel
1108, among other things, maintains the freshness and quality of the
product within dispenser 100. Thus, for example, the protective panel
1108 may form an airtight seal to prolong the longevity of the product
and to prevent moisture or other substances from entering the dispenser
100, which may adversely affect the product.

[0035] Furthermore, the protective panel 1108 may have tamper evident
characteristics that may indicate if the product has potentially been
tampered with. In one example, the protective panel 1108 is a foil
"laminate" that is heat sealed to the dispersing mechanism 1102, but it
is understood that the protective panel 1108 may be sealed to the
dispersing mechanism 1102 by any suitable means, such as, for example, an
adhesive. To assist a user in removing the protective panel 1108,
protective panel 1108 also includes pull tab 1110. Pull tab 1110 may be a
metal foil tab, for example.

[0036] Briefly, one method of manufacturing dispenser 100 includes
starting with a paper tube, which forms body 104. The paper tube may be
cut from a longer tube. A label 110 may be applied to the paper tube
before cutting the tube into separate body portions 104 or may be applied
to the paper tube when cut to the desired length. In one example, as best
shown in FIG. 1, portions of body 104 may be cut away to form indentation
112, which may allow the end of body 104 to be level with the handle
gripping portion 204 when the handle 204 is inserted into body 104.

[0037] Indentations 112 consists of any cut-away material from body 104.
It is preferred to place handle 102 far enough within body 104 such that
the end of the tube forming body containing handle 102 may sit level on
the ground. In other words, the distance d1 shown in FIG. 10 (i.e., the
distance from the top end of body 104 to the portion of body 104 at which
handle base 202 is glued to the inner surface 1008) is greater than or
equal to the height h1 of handle 102 shown in FIG. 6. Among other things,
this allows one to sit the container in a vertical "upside-down"
orientation ("upside-down" is used relatively) to fill dispenser 100 or
to more easily remove cap 106 or protective panel 1108. Additionally, if
a user desires to rest and cease dispersing product, the user may place
dispenser 100 with the handle towards the ground so that undesired
dispersion does not occur.

[0038] As yet another advantage of insetting the handle 102 entirely
within the body 104, multiple dispensers 100 can more easily be boxed,
stacked, and stored, as one skilled in the art will appreciate. In
placing the handle entirely within body 104, however, a user may not see
handle, for example, if dispenser 100 is sitting on a shelf in a store.
Since the handle 102 is a useful feature of dispenser 100, it is desired
that a potential customer can easily see handle 102 if dispenser 100 is
sitting on a shelf. With indentations 112, however, a potential customer
will be able to see handle 102 when dispenser 100 is sitting on a shelf.

[0039] In one embodiment, the handle 102 may be substantially within the
body 104 but a small portion of the handle 102 may protrude beyond the
body 104. In one such example, the very top of each end of the handle
gripping means may have slight projections 524 and 526. These projections
524, 526 cause the handle 102, at the very top portion, to be slightly
wider than the inner diameter of the body 104. As such, the handle will
not completely go within the body 104. Thus, the projections 524, 526
allow easier assembly by not allowing the handle 102 to be inset too far
within body 104.

[0040] Next, glue is applied to the inner surface 1008 of body 104. The
handle 102 is then inserted into the body 104. When done manually, label
110 may include some indicia (not shown) that indicates how the handle
102 should be rotationally oriented within the body 104. The indicia may
be, for example, a dot or line printed on the label 110 or may be a seam
on the label 110. As shown in FIG. 9, handle 102 may include a notch 902.
Thus, if a person is manually assembling the dispenser 100 or if a device
with notch and indicia detecting features is assembling dispenser 100,
then an alignment of notch 902 with the indicia may allow the handle to
be properly oriented with respect to, for example, the advertising
indicia 108 on label 110 or indentation(s) 112.

[0041] The body 104 with handle 102 inserted therein may then be inverted
such that the top portion 1002 is sitting on a surface. As one skilled in
the art will appreciate, placing the handle griping portion 204 within
the body portion 104 allows the dispenser 100 to sit on either its top
end or its bottom end. The dispenser may then be filled with product, as
desired. The dispersing mechanism 1102 is then attached (e.g., seamed)
onto the inverted dispenser. The protective panel 1108 is sealed to the
dispersing mechanism 1102 before the dispersing mechanism 1102 is
attached to the body 104, although it is contemplated that the protective
panel 1108 may be sealed to the dispersing mechanism 1102 after the
dispersing mechanism 1102 is attached to body 104. Finally, cap 106
(e.g., a snap cap) is placed over the dispersing mechanism 1102.

[0042] To use the product within dispenser 100, a user removes cap 106.
The user then removes the protective panel 1108 by pulling pull tab 1110,
if one is on the dispersing mechanism 1102, and dispenses the product. To
dispense the product, the user may hold handle 102 (which may also be
used to carry dispenser 100 when not dispensing product) and may shake
dispenser 100 to dispense as desired. As one skilled in the art will
recognize, the user may shake with various amounts of vigor and/or carry
the dispenser 100 at varying paces depending on the desired rate of
dispersion of the product within dispenser 100. When done dispensing
product, the user may place cap 106 back onto dispenser 100. Thus, if
there is product remaining in dispenser 100, cap 106 may help preserve
the freshness of the product. Additionally, cap 106 retains remaining
product if the user carries dispenser 100 by handle 102, thereby
preventing undesired dispersion of product.

[0043] It is understood that the preceding is merely a detailed
description of some examples and embodiments of the present design and
that numerous changes to the disclosed embodiments can be made in
accordance with the disclosure made herein without departing from the
spirit or scope of the disclosure. The preceding description, therefore,
is not meant to limit the scope of the disclosure but to provide
sufficient disclosure to one of ordinary skill in the art to practice the
disclosure without undue burden.

Patent applications by Roy G. Mayo, St. Charles, MO US

Patent applications by Thomas D. Kraatz, Glendale, MO US

Patent applications by W. Stewart Clark, Brentwood, MO US

Patent applications by SENORET CHEMICAL COMPANY

Patent applications by WOODSTREAM CORPORATION

Patent applications in class WITH CONTAINER HANDLE OR HANDGRIPS

Patent applications in all subclasses WITH CONTAINER HANDLE OR HANDGRIPS