Custom Foam Inserts

Princeton Case Company specializes in designing and supplying custom foam packaging solutions. Our experience and expertise enable us to design the best protective foam packaging solution to protect your product reliably and efficiently.

We know that every customer's foam needs are different and unique. By understanding your needs, goals and budget, Princeton Case can work with you to develop the foam solution that's right for your application.
Some of our foam packaging capabilities and products:

Convoluted foam

Diecut foam

Foam end caps

Foam and corrugated assemblies

Foam and case assemblies

Heat-welded polyethelene

EPS (expanded polystyrene)

Esters (polyester foam)

ELE (ester - like - ether foam)

Antistatic foam

Aesthetic Flocked foam

Custom Color foam

Some of the industries we currently provide foam packaging for:

Computer

Electronics

Glassware

Medical

Photographic Equipment

Lighting

Government Applications

Products can be supplied in buns, blocks, sheets, rolls or fabricated parts - in standard or custom densities, IFD's, or colors.

Products:

Ethers (polyether foam)

Esters (polyester foam)

ELE's (ester-like-ethers)

Polyethylene

Multi component assemblies

Glued assemblies

Heat welded polyethylene assemblies

Variable density contoured cushions

Antistatic foam

Custom color foam

California Bulletin 117 (Cal 117 foam)

Military foam (mil-spec foam)

Reticulated esters

EPS (expanded polystyrene)

We can create a custom foam insert to meet the specific sizes and specifications for your items.

Creating Custom Foam Insert

It is possible to spend a good deal of time designing the outside of a custom carrying case. This includes deciding on:

Material: plastic, metal, canvas

Molding process: blow molding, thermoforming, and injection molding

Size: height, width, length

Shape

Color

You can spend lots of time considering the above options, but all of that will be in vein if you do not put custom formed foam inside of it.

At Princeton Cases, we will help you design foam inserts for a custom carrying case. We can do this in a few simple steps.

First, we will determine the ideal layout for equipment within the case. The primary factor for this determination is the level of fragility of material being placed in the case.

The second step is to make the outline for a mold for the foam. This framework is necessary for creating exact fits in the final foam.

The last step is to use high-tech machinery to cut out the correct dimensions for the foam.
Do not underestimate the importance of designing the inside of your case. Do not just buy foam offline. Instead give us a call at Princeton Cases, so that we can design and build you custom carrying cases.

Custom carrying cases are the perfect vessel for safely transporting goods and materials. When picking a custom carrying case, it is necessary to consider the type of foam insert that will best protect your item.