Boiler Plan II Table of Contents

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2 Cover Page Table Of Contents Introduction Parts List Additional Materials Assembly instructions Drawings 1-15 Boiler Plan II Table of Contents Introduction This will be a very rewarding project, if you would like an outside wood burning stove, but are concerned about the cost of commercial units. This stove could be built for $ $ 500 using salvaged oil and fuel drums. You should also budget an additional $200 - $300 to plumb the completed unit into your existing heating system. These costs will vary, depending on your heating system design. This stove features: * A large 35 cubic ft. firebox * A 280 gallon capacity water jacket * A large, water filled, loading door * Automatic, adjustable, thermostatic control of the water jacket temperature * A blower induced, powered damper, draft control system * hour burn times, between loading * A complete design requiring no additional housing * An open vent design, preventing the possibilities of dangerous pressures * The ability to burn any type of wood without the worry of creosote build-up and potential chimney fire Included in this plan set is: * A complete material list, including sources * Construction tips learned from building prototypes * Step by step construction drawings * Electrical and plumbing schematics * Start up and maintenance instructions This project may seem challenging at first, but with time and patience, you'll be able to build your own outdoor heating plant, to meet your home heating needs. You can then; take comfort knowing that, your home heating bills will remain safely, controllable. 2

6 Construct the Damper Assembly This damper assembly is built with a blower fan that utilizes a small gear motor to open and close the damper. The design uses a 2-stage draft control system. When the primary boiler thermostat closes, the damper is energized allowing airflow into the firebox. If insufficient natural draft occurs and the boiler water temperature drops further, the blower fan is energized by a secondary thermostat, insuring continued combustion and coal life. Bench testing the completed damper assembly. The following procedure documents the construction of the damper assembly. 1) Fasten 2 weatherproof electrical boxes together with small metal straps as shown in Figure 1. 2) Print the motor template from the following page, cutout the template, and fasten it to the box assembly as shown with tape or glue.(see Figure 1) 3) Mark the spots to be drilled with a center punch or nail, and drill out the holes to the diameter specified on the motor template. 4) Remove the template and disassemble the 2 electrical boxes. 31

Build an Outdoor Woodstove Copyright DEB Design 2008 Build a Wood Fired Boiler By DEB Design This project could be an option, if you are considering the purchase of an outdoor wood burning stove, but are

OVEN PARTS 30" BUILT IN ELECTRIC COMBO SENSOR/SC (GOLD LINE) 7 03 Litho In U.S.A. (cre) 1 Part No. OVEN PARTS NOTE: The screws and nuts required to attach a part are listed immediately following that part.

Replacement parts DO NOT SERVICE THE BOILER WITHOUT A WM97+ MAINTENANCE KIT AVAILABLE Failure to adhere to these guidelines can result in severe personal injury, death or substantial property damage. The

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WARNING This procedure must be performed by a professional services technician. Improper installation could lead to serious injury, property damage, or death. Upon receipt of the rack system, inspect all

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Defiant: From Top to Bottom and Back Again This manual contains complete instructions for the disassembly and the assembly of your Defiant woodstove. Inventory List (Refer to illustration on Page 7) Stove

Slide the new steering column shaft through the steering column from the driver compartment. Push the column shaft through the steering column until the machined end is out past the column lower bushing.