Cam Bolt K-Engine /MGF

cortesy Hanah Kim

remove
the five 8mm headed bolts that secure the top cam cover, then only loosen
the remaining lower left 10mm headed bolt. Lift off the front cover.

You now see the two cam wheels which are secured to the camshafts by way
of centre bolts. These are the two bolts for the front of the engine.
At the rear of the engine is anopther simpler plastic cover that when
removed reveals the two rear cam wheels and the same bolt fixtures are
used. It is the tightening torques of these that have caused the big issues.

Moving back to the
front of the engine there are two small 8mm headed bolts that are located
below the cam centre lines under each cam. These are the anchor bolts
that secure the back of the belt cover to the head and I have seen occasions
when one of these comes loose it causes a regular and loud tick. I do
not think that this will be your problem though.

I think the crux of
this problem is whether the engine is running on 4 cylinders or not, and
I do not suggest that you run it just to find out now. If it was down
on a cylinder then the common factor would be a burnt valve, which creates
a really rough engine in running and sound. Causes of this can be varied,
but poor valve to seat contact not allowing good heat transfer between
valve head and seat is a common cause of overheating valves that then
break a piece which goes straight down the exhaust. If you find broken
valves do remove the cat and see it if is lodged in the front section.
Burnt valves are just that burnt over a period of time. However this is
not condusive with a sudden change of engine character.

Running cleanly on
all cylinders, yet making the noises points to an external (i.e. outside
the combustion chamber) mechanical fault.

The base line is that
with the engine still running after the audible onset of the problem,
there is a good chance that damage inside, wherever it is, is limited.

Rog

From: Roger Parker
Tamworth ------@virgin.net on 22 July 2001 at 01:18:39 (UK time)
Yesterday I changed the head of another F for a modified one. No gasket
failures to consider but the work is similar.

I have noted a marked
reduction in the incidence of failure in cars after 1999. Why? Well there
are a raft of changes to the engines by those who have been sitting on
their bums!! There is a valid point in terms of support for those who
have cars in this succeptable period and suffer from failure.

Positioning the engine
prior to removal of the belt is a doddle and there are plenty of marks.
However note that the cam wheels are the same on MPi models for both cams
and have identical marks. On one side you will see inlet and a notch in
the toothed edge of the wheel and on the opposite side you see exhaust
with a similar notch in the wheel edge. Under the locking bolt washer
are two slots for the roll pin that provides location on the cam. These
too are marked in and ex.

I raise these points
to ensure that you are aware that you must fit to the correct holes for
the cam your fitting the wheel too. I make a simple mark just top ensure
that I refit the same wheel to the same cam. Not vital as long as the
correct p[osition is adopted, but it makes for a simpler refit if you
do mark each.

Cambelt changes require
that the bottom pulley is removed. This is something that I cheat with
as I have air tools that makes light work of tight bottom pulley bolts.
However this should be lossened long before the head is removed, using
whatever long levers and extensions etc suitable for the purpose.

Oh whilst in this
area you have to remove the alternatoir drive belt and just to add to
the problem there is a very small bolt that sits in the alternator, with
it's head sticking into the adjuster bracket. This means that you undo
all the nuts and bolts to find that the alternator won't adjust. You have
to disengage this hidden bolt first.

Cam belt removal needs
the engine mounting on the offside to be removed and the engine supported.
The 18mm nuts and bolts for engine mountings are long standing, but still
an odd size. The cramped engine bay of the MGF doesn't allow good access
for a socket and damn all for any other tool. Use of a long lever is likely!!

To remove the mounting
requires that the two main bolts to the engine bracket are removed and
the nut onto the body rubber. Then there is the torqur reaction arm that
has to be detatched and you thinlk that's it. It is until you try and
lift off the bracket!! There is a steel rod cage preventing it from being
removed and this is held on by two 13mm headed bolts. Problem is that
one is completely hidden! Undo the one you can see and then use a lever
to push the road towards the outside of the wheelarch. This gives enough
room (just) to slide the bracket up and off.

I suggest that you
leave the mount in place (loosened nuts and bolts first though) until
the engine through bolts and other high torque bolts are removed or at
least loosened and once this bracket is out the engine flops around like
a wet blanket.

Actual removal of
the bolts holding the wheels to the cams can be somewhat trying!!! The
engine position does you no favours here. There is a proper tool for locking
the two wheels together (see Haynes)and this can be fabricated reasonably
easily. This lockout tool is required whilst you crack the bolts on each
wheel. It being a good job that there is a 17mm head on these bolts!!

Cam wheel removal
is needed because the belt backing plastic cover is attached to both the
head and block and is a continuous run down the exhaust side of the engine.
Accidental breakage of this at a seam level with the head face line seems
reasonably common and can allow the head to be removed without taking
the cam wheels off, however you can't retain the cams in the correct timed
positions as the centre two through bolts have their heads slightly covered
by casting sections that protrude from each cam. It is vital that your
E12 socket has full engagement on the head of each bolt at all times your
loosening and ticghtening these. The cams have to be turned more to allow
the wide head to pass the cams before you can remove them.

broken cam boltInvoice of Mike C.for an engine
rebuid after the cam bolt at his VVC had gone