cathode ray tube

Flat panel TVs have spoiled us. It used to be that a big display took up a lot of room on your desk or living room because of the depth of the CRT’s electron gun. We wonder what the designers of the charactron would think if they could see our big flat screens today. Never heard of a charactron? Check out [uniservo’s] video of one of these old character display tubes.

You might think the device is just a simple small CRT. However, it is much stranger than that. Inside the tube was a stencil that contained all the characters the device could display. A deflection coil would move an electron beam to light up a particular character. Then another coil would deflect the patterned electron beam to the desired space on the screen. In some cases, the entire set of stencils would get the beam and the first deflection coil would pick which character made it through an aperture. Either way, the tube was not just a display, but a character generator.

With the wealth of Nixie projects out there, there are points at which Hackaday is at risk of becoming Nixieaday. Nixie clocks, Nixie calculators, Nixie weather stations, and Nixie power meters have all graced our pages. And with good reason – Nixie tubes have a great retro look, and the skills needed to build a driver are a cut above calculating the right value for a series resistor for an LED display.

But not everyone loved Nixies back in the day, and some manufacturers did their best to unseat the venerable cold cathode tubes. [Fran Blanche] came across one of these contenders, a tiny cathode ray tube called the Nimo, and after a long hiatus in storage, she decided to put the tube to the test. After detailing some of the history of the Nimo and its somewhat puzzling marketing — its manufacturer, IEE, was already making displays to compete with Nixies, and seven-segment LEDs were on the rise at the time — [Fran] goes into the dangerous details of driving the display. With multiple supply voltages required, including a whopping 1,700 V DC for the anode, the Nimo was anything but trivial to integrate into products, which probably goes a long way to explaining why it never really caught on.

[MmmmFloorPie] revived an old project to create the retro mashup of a 6845 CRT controller and a modern Arduino Uno. When it comes to chips, the Motorola 6845 is the great granddaddy of Cathode Ray Tube (CRT) interfaces. It was used in the IBM Monochrome display adapter, the Hercules graphics controller, CGA, Apple II terminal cards, and a host of other microcomputer and terminal systems.

Way back in 1989, [MmmmFloorPie] was a senior in college. His capstone project was a 68000 based computer which could record and playback audio, as well as display waveforms on a CRT. The CRT in question was ordered from a classified add in Popular Science magazine. It was a bare tube, so the heavy cardboard box it shipped in was repurposed as a case.

Fast forward to today, and [MmmmFloorPie] wanted to power up his old project. The 68000 board was dead, and he wasn’t up to debugging the hundreds of point to point soldered connections. The CRT interface was a separate board including the 6845 and 32 KByte of RAM. It would only take a bit of hacking to bring that up. But what would replace the microprocessor?

If you want to build your own vacuum tubes, whether amplifying, Nixie or cathode-ray, you’re going to need a vacuum. It’s in the name, after all. For a few thousand bucks, you can probably pick up a used turbo-molecular pump. But how did they make high vacuums back in the day? How did Edison evacuate his light bulbs?

Strangely enough, you could do worse than turn to YouTube for the answer: [Cody] demonstrates building a Sprengel vacuum pump (video embedded below). As tipster [BrightBlueJim] wrote us, this project has everything: high vacuum, home-made torch glassware, and large quantities of toxic heavy metals. (Somehow [Jim] missed out on the high-voltage from the static electricity generated by sliding mercury down glass tubes for days on end.)

On the heels of our post on retro-Soviet transistor teardowns and die-shots, [nikitas] wrote in to tell us about a huge thread on rare vacuum devices of all varieties: oddball cathode-ray tubes, obscure Nixies, and strange Soviet valves. We thought the other forum post was overwhelming at just over 110 pages, but how about 391 pages (and counting) of blown-glass electronics?

If you read through the decaptholon, we mentioned that a particularly enthusiastic poster, [lalka], looked to be cataloguing every Soviet oscillator circuit. It turns out that he’s also the one behind this incredible (random) compendium of everything that’s had the air sucked out of it.

The modern office has become a sea of LCD monitors. It’s hard to believe that only a few years ago we were sitting behind Cathode Ray Tubes (CRTs). People have already forgotten the heat, the dust, and the lovely high frequency squeal from their flyback transformers.

Image by Søren Peo Pedersen via wikipedia

There was one feature of those old monitors which seems to be poorly understood. The lowly degauss button. On some monitors it was a physical button. On others, it was a magnet icon on the On Screen Display (OSD). Pressing it rewarded the user with around 5 seconds of a wavy display accompanied by a loud hum.

But what exactly did this button do? It seems that many never knew the purpose of that silly little button, beyond the light-and-sound show. The truth is that degaussing is rather important. Not only to CRTs, but in many other electronic and industrial applications.

Of Shadow Masks and Aperture Grilles

Close up of a shadow mask by Rauenstein via Wikipedia

A CRT has quite a few components. There are three electron guns as well as steering and convergence coils at the rear (yoke) of the tube. The front of the tube has a phosphor-coated glass plate which forms the screen. Just behind that glass is a metal grid called the shadow mask. If you had enough money for a Sony screen, the shadow mask was replaced by the famous Trinitron aperture grille, a fine mesh of wires which performed a similar function. The shadow mask or aperture grille’s job is to ensure that the right beams of electrons hit the red, green, or blue phosphor coatings on the front of the screen.

This all required a very precise alignment. Any stray magnetic fields imprinted on the mask would cause the electron beams to bend as they flew through the tube. Too strong a magnetic field, and your TV or monitor would start showing rainbows like something out of a 1960’s acid trip movie. Even the Earth’s own magnetic field could become imprinted on the shadow mask. Simply turning a TV from North to East could cause problems. The official term for it was “Color Purity”.

These issues were well known from the early days of color TV sets. To combat this, manufacturers added a degaussing coil to their sets. A coil of wire wrapped around the front of the tube, just behind the bezel of the set. When the set was powered on, the coil would be fed with mains voltage. This is the well-known ‘fwoomp and buzz’ those old TV sets and monitors would make when you first turned them on. The 50 Hz or 60 Hz AC would create a strong moving magnetic field. This field would effectively erase the imprinted magnetic fields on the shadow mask or aperture grille.

Running high current through the thin degaussing coil would quickly lead to a fire. Sets avoided this by using a Positive Temperature Coefficient (PTC) thermistor in-line with the coil. The current itself (or a small heating coil) would heat up the PTC, causing resistance to increase, and current through the coil to drop. After about 5 seconds, the coil was completely shut down, and the screen was (hopefully) degaussed.

As time went on monitors became embedded systems. The PTC devices were replaced by transistors controlled by the monitor’s main microcontroller. Monitor manufacturers knew that their sets were higher resolution than the average TV set, and thus even more sensitive to magnetic fields. Users are also more likely to move a monitor while using it. This lead the manufacturers to add a degauss button to the front of their sets. A push of the button would energize the coil for a few seconds under software control. Some monitors would also limit the number of times a user could push the button, ensuring the coil didn’t get too hot.

Holding a magnet near the front of a black and white (or a monochrome ‘green screen’) CRT created visible distortion, but no lasting damage. Mid-century hackers who tried the same trick with their first color TV quickly learned that the rainbow effect stayed long after the magnet was moved away. In extreme cases like these, the internal degaussing coil wouldn’t be strong enough to clear the shadow mask.

Commercial degaussing coil

When all else failed, a handheld degaussing coil or wand could be used. Literally waving the magic wand in front of the screen would usually clear things up. It was of course possible to permanently damage the shadow mask. Back in 2007, I was working for a radar company which had been slow to switch to LCD monitors. Being a radar shop, we had a few strong magnetron magnets lying around. One of these magnets was passed around among the engineers. Leaving the magnet under your monitor overnight would guarantee rainbows in the morning, and a shiny new LCD within a few days.

Queen Mary, showing her degaussing coil

CRTs aren’t the only devices which use degaussing coils. The term was originally coined in 1945 by Charles F. Goodeve of the Royal Canadian Naval Volunteer Reserve (RCNVR). German mines were capable of detecting the magnetic fields in a naval ship’s steel hull. Coils were used to mask this field. The Queen Mary is one of the more famous ships fitted with a degaussing coil to avoid the deadly mines.

Even mechanical wristwatches can benefit from a bit of degaussing. A watch which has been magnetized will typically run fast. Typically this is due to the steel balance spring becoming a weak magnet. The coils of the spring stick together as the balance wheel winds and unwinds each second. A degaussing coil (or in this case, more properly a demagnetizer) can quickly eliminate the problem.

A story on degaussing wouldn’t be complete without mentioning magnetic media. Handheld or tabletop degaussing coils can be used to bulk erase floppy disks, magnetic tape, even hard disks. One has to wonder if the degaussing coils in monitors were responsible for floppy disks becoming corrupted back in the old days.

The Vectrex is a rare beast in the world of retro video games. Introduced in 1982, this was the only video game system to put a monitor right in the console, and it did so for good reason. This was a games system with vector graphics and rotating 3D objects, something that just couldn’t happen on the TV in the family room. A while ago, [John] dug his old Vectrex out of his basement and replaced a faulty logic board. The CRT was still broken, but with a little bit of research and a not-so-ugly kludge, he managed to replace the CRT in a Vectrex.

[John] found someone willing to part with an old CRT online, and after whipping out his credit card, the tube was on his way to his front door. This new tube wasn’t a direct drop in; The original Vectrex had small ears around the edges of the screen that served as mounting points. The new tube had no such ears. Now, a bit of plastic strapping holds the CRT in the chassis. It’s a bit of a kludge, but at least now [John] has a source of Vectrex CRTs.

While the rest of [John]’s repair work didn’t go as well – the Vectrex in question still has all the logic board problems it had when it was taken out of storage. This Vectrex does have a new CRT, and with a bit more work on rehabbing this old machine, it should keep on working for another thirty years.