Resum:

The aim of this thesis is studying and characterizing a ball burnishing process assisted with vibrations. By introducing vibrations in the overall process, results are enhanced if compared to the ones derived from a conventional ball burnishing operation. The main contribution of this research is exploring the effectiveness of a special vibrations-assisted ball-burnishing tool, with no current commercial homologous.
The first step of the research was obtaining a model to predict the dynamic behavior of the tool's plates, taking into account the physical analysis of the vibration of rigid thin plates. The results were used to determine the most relevant features of the vibrations-assisted tool, and its nominal working frequency. From here, a functional prototype was manufactured, and was used to perform the experimental tests on specimens made of two materials: aluminum A92017 and steel G10380. To evaluate the benefits of the process, the following quality indicators were taken into account: average surface roughness, micro-hardness profile and compressive residual stresses induced in the tested specimens. Furthermore, the additional forces and energy added to the process due to the assistance of the vibrations were calculated. An experimental study of the footprint shape after burnishing was then carried out. Tests were performed in two conditions along the whole thesis: conventional burnishing and assisted by vibrations. The results achieved in both conditions were