Monthly Archives: June 2013

India and China immerging as a Manufacturing Hub for Tool Room Machines and other Machine ToolsResearch and development has shown a great deal of demand for tool room machinery with their availability and functionality. New and better products are being developed with the most innovative designs for the local and international markets. A vast range of tools are being produced to satisfy the rising needs of various manufacturing industries in India, China and abroad. These unit are built to perform particular tasks and different brands with precise characteristic are easily available at reasonable prices. Even though producers supply unique products, there are specific features that stand out even in the same type of machine. Choosing the right tool room unit is key ones to management of overall costs.

The selected device must have various prominent features that recognize basic human machine interaction standards. Aside from having a user-friendly design, It should be durable, accurate, less noisy, safe, flexible, economical and of low maintenance. Other essential attributes include high value resources, perfect timings, simplicity, rust free, robustness, proper settings, weathering resistant, vibration free, universality, tolerance, enhanced surfaces, faster on time, standard parameters, longevity, unvarying output, consistency, higher throughput and versatility. You have to ensure that you invest in a intrument for which the spare parts are easily available and one that can be easily upgraded.

Milling Machines
These are used to accurately shape metal and other solid items to desired shapes. Varieties range from mechanical milling, manual milling and the digital CNC milling machines. These are tailored based on specifications like table surface, vertical traverse, and longitudinal traverse. Different forms also come in varying sizes from trivial, bench-mounted appliances to big room-sized equipments. Operations for these devices include drilling, key cutting, die sinking and contouring.

Slotting Machines
These are commonly used in furniture, automotive, electrical, construction, and heavy-duty industries. The main purpose is to design, contour and cut very hard materials that can be made of metal or wood. Industries apply the heavy duty, durable machines intended for fast and high speed metal creations. These are also engaged in slot making including constructing slots on heads of blank screws, bolts, automobile apparatus and other similar parts. A good slotting machine should be made to ease the slotting complications in an error free and less noisy manner.

Improving your workflows in a workshop, industry or any other automation activity does not have a tiring, clumsy and expensive affair. Making a wise choice and investing in a good tool room equipment will remove a lot of unnecessary expenses and errors in your production. Since most industrial functions require stiff material like wood and metal to be grazed, fashioned and grinded on a regular basis, you will need care in purchasing either a slotting or milling machine for your desired output. Just be sure to consider hassle free and top quality results in your choice so that the overall cost is not beyond planned or budgeted figures. The tools can be obtained from a tools online website using online shopping. Information about them can also be found online.

Read more in detail for Slotting Machine & Milling Machine in World Market.

Machine Tool Search is not limited to Local Area/Local Market-Machine Tools Global Market

Machine toolsare used for a wide range of uses such as shaping, cutting and grinding metal in workshops. They therefore have a wide application in the manufacturing industry. When searching for tools for your workshop or manufacturing plant you should not limit yourself to buying locally only but rather you should search also on the Machine tools global marketto get the best deals available. Prices of machines vary a lot depending on the region of purchase. As a US based company the best buy for you machines will be in Asia or Japan where there is mass production of machine equipment therefore prices tend to be lower.

The internet savvy world that we live in today has created tremendous opportunities to execute online trade. As a result you can easily order and purchase your machine tools online through accessing websites of various global tool manufacturers and distributors. The online mode of purchase provides you the convenience and flexibility of going through a number of catalogues to identify the right type of machine for your factory or workshop. You can order for machines such as milling machines, lathe machines, sheet bending machines and drill machines among many others and have them delivered securely to you. The Machine tools global market offers you limitless range of purchase options hence enabling you to promptly find the right machine tool.

How to deal with Local/Global Machine Tools Manufacturers before & after you purchase them online

When you decide to go online, you must know exactlyHow to buy machine tools online by identifying the right quality brand that will give you the best price for maximum productivity so that you don’t waste your money. You can opt to buy new or used machine tools online depending on your preference and budget but ideally new machines are the best to avoid high maintenance cost and inefficiency of used machines. You can also search online for auctions where you can competitively bid for your machine tools. After identifying the machine tool you want to purchase you should confirm the specifications and then make your order and pay according to the terms of the seller. After making your purchase, your machine tool will be delivered to you and upon receiving it, you should confirm the specifications and if there is any defect you should communicate to the manufacturer immediately for assistance.

Machine tools are vital tools especially in the manufacturing industry which is the main driver of the machine tool market. It is projected that as more countries continue to develop and industrialize then the machine tools global market is expected to experience high demand and growth. Now more than ever there is a need to know How to buy machine tools onlineand take advantage of best deals available.

Setting up your own workshop with tools can be time consuming and it involves big money. But when you have a workshop set up according to your requirements it makes working more enjoyable.

To set up your workshop you need to know which unit you require and how to place them in the workshop for maximum benefits and output. One needs to keep certain points in mind and follow some rules.

Big room or Building –The room or the building where you plan to set up the workshop should be big and spacious for all the equipment to fit in. So, plan the layout of the place before you bring in the units to be installed.

List of Tools you plan to Install – Make a list of all the equipments you want to install in the workshop. Make a scale drawing of the floor plan with foot print of all the machines with space to move around it. Also make an estimate of the space required for handling the material.

Sufficient Lighting and Electrical outlets – The machines require ample electric current to work so the wiring should be able to handle the load. 120V tools will require 20 Amp circuits but other like welders and air compressors will need 40 Amp and 220 circuits. The building must have sufficient outlets for lighting and electrical connections to avoid using extension cords.

Well Ventilated space – During the process of cutting and sanding a lot of dust is produced so to avoid discomfort the room must be well ventilated and airy. It will be good even when you use adhesives and paints.

Size of the Door – Have a minimum three foot roll-up door for the main entrance. This will help you to take out big job objects after finishing the projects.

Ceiling Height – A minimum ten feet high ceiling is required for the workshop as you will need to move around big sheets of work pieces.

Portable or semi-portable Machines – If the place is not big enough to accommodate full size then opt for portable or semi- portable models of the units. Buying multipurpose devices is a good idea as you can do more than one job on one machine, instead of buying single purpose.

Storage Cabinets – Have sufficient storage space to keep all small parts, fasteners etc. in an organized way.

Peg Board Panels – Install peg board panels on walls behind workplaces to hang hand tools and other small items so that they are easily reachable during work.

Storage Space – Buying the raw material in bulk saves a lot of money and time. It is always good to have extra material on hand while working on a project. Plan a storage space to keep the extra material.

Buying the Equipment – Buy the right equipment from a good supplier and a manufacturer of repute. Make sure you get warranty on the machines and also the spare parts should be easily available when required.

When the work place is well organized and well planned, neat and tidy it becomes easy to work and the end product is also of good quality. The right equipment placed in the right way in a pleasant environment makes working a pleasure.

Sheet metal machines are used for shaping, cutting, pressing, forming etc. metal sheets into various shapes and sizes. Different types of sheet metal units are available in the market. There are different for different jobs to be carried out.

Before buying the sheet metal it is good to survey the market for the right product. Check on the internet for different products available online, the cost and the feedback of people using the products of different companies, brands and the type of equipment. Check for good deals being offered. Be very sure about your specific requirements.

Points to consider while buying a Sheet Metal Machine:

If you want to buy a new tools then buy from a reputed and genuine manufacturing company.

Take advice from people who are using sheet metals as they will have more experience and the knowledge regarding the equipments.

Identify the type of device you want and set the budget limit. Your budget limit is the final amount you are ready to spend to buy.

Online shopping is a good idea as you can compare more variety of sheet metals. You can compare the specifications of different models and select the one that suits your requirements the most. All the information about the equipments is available on the net.

People offer discounts on the tools being resold. You can get them at very cheap rates. Some online stores also sell used sheet metals. Make sure the machines available are in good working condition and these are being sold at a rational price.

Compare the cost of different models available, the availability of the model you wish to buy and the time taken to deliver.

Don’t get tempted by companies selling tools at low cost. These may not be in good working condition and you may end shelling out more money to get it repaired.

Most important point to consider is the warranty period the manufacturer is offering and also the after sales service available. Inquire about the kind of service the dealer provides and find out other customers’ views.

It must be durable, long lasting and strong.

If the device is compact and energy efficient it will consume less energy so the operational cost will be less.

It should be versatile and easy to use. You can then perform a number of operations on one machine.

The design should be such that the motor does not hinder the work. Also check the noise level and the amount of vibrations produced.

The manufacturer must provide you with an instruction manual that is easy to follow and that explains how to install, and use it.

It is always better to buy equipment of a superior quality, even if it is a little costly, but it is more dependable, useful and will last longer. Spend time to collect as much information as possible about the machine before you buy a sheet metal. Select your tools with care to make sure they offer maximum usability.

A metal lathe machine is a lathe that is designed to shape hard materials. When you buy a new lathe go through the instruction manual very carefully. These manuals are quite easy to follow. Even on the internet a lot of information is available regarding the usage of this equipment.

Tips to follow while using a Metal Lathe Machine:

A metal lathe is not a small so for the first few days work under an experienced metal worker and take his guidance. If you are not careful it can lead to injury.

Warm up the machine for about 10 minutes at a speed of 1000 rpm, never run the device cold. It should be well lubricated.

It has either 3 jaw chucks or 4 jaw chucks. These move at different speeds, up to 6500 rpm. A 4 jaw chunk should be used to hold an irregular material.

Check and prepare the tools and make sure they are tightly placed. Insert the tool block in the tool holder, insert the cutter and tightened it properly.

Insert the drill chuck in the tail stock. This is used to drill holes in the metal piece. The crank is located at the end of the measuring tool.

The turning spindle should be stopped before setting the zero point. With a tool holder keep a half an inch wedge between the tip of the tool and the piece of work and tighten it.

Create an X axis by pulling the tool towards yourself finding the micrometer wheel and setting it at zero point.

Next move towards the work piece at a distance of 0.5 inches. This is the Z zero point.

Wear protective eye equipment while working with metal or the splinters can damage your eyes. Keep the hair tied tightly.

Wear gloves and other safety guards while using it. Wear tight fitting clothes, remove any jewellery or the tie.

Take care while moving around the workshop, do not move it alone as these are heavy equipments. Never lean on the it.

The area around the machine must be kept clear, and free from any oil spills. The bed must be kept clean as the cast iron dust can damage it

Support the device with a clamp or a holder, this reduces the strain on the lathe and prevents the cutting from chatter.

Clean the center carefully before inserting it in the headstock or the tailstock.

Once in a while open and clean the gear teeth of the accumulated fine particles of metals. Use pliers or a brush to remove chips of metal.

Always stop the tool and then make adjustments and let it stop completely before changing spindle speed.

Before operating it remove the chuck keys and wrenches. Never leave the key in the chuck.

Conclusion

Always take care to choose a good quality metal lathe machine, which is of superior class. One must be aware of the safety risks associated with using a metal lathe and understand the precautions in order to avoid accidents.

Lathe machine plays a major role in any industries and manufacturing because of its ability in drilling, sanding, turning, cutting, spinning, and turning by helping in the rotation of the objects on its axis. Craftsmen use lathes in forming various things for decoration, tool parts, farm implements, furniture and glasses.

Different Lathe Processes & Industrial Lathe Application

Lathes have been in used for thousands of years for carpentry and construction purposes. The earliest forms of lathes were tree lathes. They were attached to two trees while the sharp tool was placed in the center of the tool to cut the wood design. The hand-operated lathe evolved into a pedal-operated tool and since then it has become a complex device for builders. Modern industrial lathe is operated by electricity and they have horsepower to determine their speed, thereby making the production more fast and effective.

Lathes are power tools that work for various lathe processes and application in industries. A builder uses lathe equipments to form different objects and designs and this tool is conspicuous in factories and shops. It is good to know that the industrial lathe applications are important in the manufacturing of farm implements, automobile, shipbuilding, furniture, decorative pieces, sporting goods, bottle and glass making and to name a few. Lathe applications consist of the following:

Lathe device are of different types and purposes. Shoppers may find it confusing on how to find industrial lathe for their business and personal use. It is always important that shoppers should know the purpose in buying the equipments to avoid buying the wrong tool.

Types of Lathe Machines

Turret Lathes are rotating lathes are high-speed tools that can reach up to nearly ten operations.

Engine lathes are versatile tools that come in different sizes.

Pottery lathes are helpful tools when moulding pots and ceramics.

Tool room Lathes are of different sizes with excellent spindle to run the operation at high rate.

Wood Lathes are one of the earliest lathes used in woodworking to form different designs and objects. It is driven by belt.

CNC Lathes are computer-enhanced lathes and they are excellent tools in contour and curved objects without the aid of other tools.

Industrial Importance of Lathe Machine

Industrial Lathe is important in any industry because it can hasten production and increase revenue. It speed up in the creation of various objects used for everyday living such as furniture, glass, house decor, implements, tools, and gadgets. Although there are other industry and building tools that exist but this tool is excellent and can perfect the work fast. Ancient people had their own version of lathe that helped in creating old structures, magnificent buildings and furniture that stood against the test of time.

Conclusion:

Precision cutting has been made easy by the aid of different types of lathe machines. The creation of components of any implements and tools started with the simplest tree lathe and that was thousands of years ago. Today, builders are more comfortable with the modern version of lathes that are powered by electricity. Online shops offer various models of lathes with their features and horsepower to guide builders in choosing the excellent to make their production fast and easy. Companies of today rely on lathe processes to