Wouldn't a Shapeways head cost more than a Knockout figure?
I do like the idea of this, but... I don't think that TFP head quite matches Bayverse aesthetic.
Almost...

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That depends on how you're obtaining the Knockout. Knockout has long since disappeared from stores so having a non-readily-available access to his head makes doing some of these Knockout mods difficult.

When you posted your custom, I thought it was brilliant and that it definitely passes for Knockout but having Stinger in hand with the head on him standing next to RiD Prime really hammers home just how much Stinger looks like a split image of Knockout, right down to the arms transformation. I mean, you'd swear that Stinger could've originally been meant to be a movieverse Knockout it's so close (which given that Hound was originally Bulkhead until they changed it, it's not that far fetched).

Wonder what this stinger mold would look like if u were to put a fembot head on it...i mean the chest already looks like boobs or is my mind in the gutter lol

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I don't think it's the chest more than it is the slender frame and body proportions. But no, your mind's not in the gutter (tho' I quite possibly hate you now since you gave me a reason to buy this figure yet *again*...lol).

Oh that is fantastic- and as a bonus, Stinger's head works even better for what I planned to do with Crocout. (A custom of Iguanus. I wanted to do a few Beast Wars customs out of Beast Hunters toys.) Thanks for doing this and sharing it, man!