Installing an EZGO TXT DoorWorks Enclosure

Step 1: Getting Started

Step
1
REPLACE THE TWO FRONT FACTORY ROOF BOLTS WITH THE STAINLESS STEEL 1/4-20 x 2-1/2 BOLTS INCLUDED IN THE KIT.

Step
2
Attach Z Bracket to the Header Bar. Using a 1/4-20 x 1 1/4 bolt,
(2) 1/4-20 stainless steel washers and 1/4-20 Nylock nut, loosely
attach a Z bracket to the rear of each header bar
with the slotted end on the bottom side and open to the rear of
the cart.

Step 2: Installing Headers

See Below for Step 3 and the Downloadable Videos Covered in Step 2:

Step
3
Install the headers. The header bar is attached INSIDE the front
roof strut and
OUTSIDE the rear roof strut. The front welded slotted tab slides
onto the roof bolt between the washers (added in Step 1). Next,
raise the rear of the header bar around the outside of the rear
roof strut and place the hole of the Z bracket onto
the rear roof bolt, add a 1/4-20 stainless steel washer, 1/4-20
Nylock nut and tighten.

Step
4
On the header bar there are two drilled
holes. Insert a 10-32 x 1 ½ bolt with washer through
front hole, place 10-32 washer and 10- 32 Nylock nut, and secure
locknut loosely with a few turns.

Step
6
ATTACH J BRACKET TO THE DOOR POST FIRST. Attach the
j bracket to the bottom of the door post using a 1/4-20
x 2 1/4 bolt and 2 stainless steel washers and the Nylock
nut shown below - finger tight. Holding the j bracket
and post with one hand, guide the j bracket into position
and hook onto the metal channel on cart frame (shown below).
Raise the top of the post up and slide the slotted tabs into the
header bolts previously attached in Step 4.