melt

When [Ronald Walters] was building a new house, he decided he didn’t want to shovel snow anymore. So he built a snow melt system under his new driveway. He knew the system would be expensive to operate, but he reasoned it was cheaper than back surgery and much cheaper than having a heart attack.

The system uses PEX pipe on rebar and insulation that is all set down before the concrete in the driveway. An instant-on water heater produces the heat that melts the snow and ice off [Ronald’s] driveway with no shoveling required. The working fluid includes anti-freeze, of course, and there is a set of pumps, flow valves, and flow meters to keep everything flowing when the system is in operation.

[Raphaël Assénat] needed anti-static bags for some boards he is selling. He had a lot of leftovers on hand (presumably from the components he ordered to assemble these boards) and wanted to reuse them. Instead of buying a heat sealer he built his own to cut them down to size.

His build starts with a transformer to drop mains voltage down to 9 Volts. From there, you can see the two power resistors used in series to limit the current. Without these, the wire would get way too hot. Just in front of those resistors is a momentary push switch which cuts the power by default. Here we can see that [Raphaël] is using a wood block to press the bag against the wire as it heats up.

The wire itself is a piece of straightened tension spring. Apparently this spring material is a poor conductor, which is why it gets hot enough to melt the plastic bag when you run current through it.

We see a lot of comments on shaky video asking why that person didn’t use a tripod. [Aatif Sumar] wants to use one when taking pictures and video with his phone but the threaded mounting hole you’d find in most cameras doesn’t come as a feature on smart phones. That didn’t deter him, he used an old cassette case for this phone tripod. The build started with a cheap flexible camera tripod. [Aatif] used a soldering iron to melt a hole in a plastic cassette case. We’re apprehensive about relying on the plastic’s ability to hold threads so we’re recommend epoxy to reinforce the joint. A bit more melting with the iron and he had a cradle on legs with a hole for the camera lens. It’s nothing fancy, but it also cost him next-to-nothing.

Imagine if you will for a moment, you’re printing along on your Makerbot clone and all of a sudden your PTFE hot end melts, what are you going to do now? One solution is to mill your own all metal end from a bolt with some careful drilling. Or you could follow [Peter Jansen] who has made his own all metal hot end using the existing extruder. All that’s required is some aluminum sheet and cutting down the nozzle and hat (and fans to help, but technicalities), and you’re in business with no more melted PTFE hot end.

[Tim Williams] likes to heat things up with this induction heater he built. At peak it can use 1000W and as you can see in the video, that’s more than enough power to heat, burn, and melt a plethora of different objects. The case design uses a center divider to isolate switching noise from the magnetic field with the whole unit housed in aluminum because it won’t heat up from stray magnetic fields. He’s selling plans and kits in case you want one, but we just don’t know what we’d use it for.