Posts Tagged ‘high pressure steam’

Last time we learned how the condenser within a power plant acts as a conservationist by transforming steam from the turbine exhaust back into water. This previously purified water, or condensate, contains valuable residual heat energy from its earlier journey through the power plant, making it perfect for reuse within the boiler, resulting in both water and fuel savings for the plant. Today we’ll take a look at a highly pressurized form of condensate known as boiler feed water and how it helps the power plant save money by recycling residual heat energy in the steam and water cycle.

Let’s begin by integrating the condenser into the big picture, the complete water-to-steam power plant cycle, to see how it fits in. The illustration shows that both the make-up pump and the condenser circulating water pump draw water from the same supply source, in this case a lake. The circulating water pump continuously draws in water to keep the condenser tubes cool, while the make-up pump draws in water only when necessary, such as when initially filling the boiler or to make up for leaks during operation, leaks which typically occur due to worn operating parts.

In a nutshell, the condenser recycles steam from the turbine exhaust for its reuse within the power plant. The journey begins when condensate drains from the hot well located at the bottom of the condenser, then gets siphoned into the boiler feed pump.

If you recall from a previous article, the boiler feed pump is a powerful pump that delivers water to the boiler at high pressures, typically more than 1,500 pounds per square inch in modern power plants. After its pressure has been raised by the pump, the condensate is known as boiler feed water.

The boiler feed water leaves the boiler feed pump and enters the boiler, where it will once again be transformed into steam, and the water-to-steam cycle starts all over again. That is, boiler feed water is turned to steam, it’s superheated to drive the turbine, then condenses back into condensate, and finally it’s returned to the boiler again by the boiler feed pump. Trace its journey along this closed loop by following the yellow arrows in the illustration.

While you were following the arrows you may have noticed a new valve in the illustration. It’s on the pipe leading from the water treatment plant to the boiler feed pump. Next time we’ll see how this small but important item comes into play in the operation of our basic power plant steam and water cycle.

When I was a kid I didn’t have video games or cable TV to help me occupy my time. Back then parents tended to be frugal, and the few games I had were cheap to buy and simple in operation, like the plastic toy windmill I’d play with for hours on end. All I had to do to make it spin was take a deep breath, pucker my lips together, fill my cheeks with breath, then blow hard into the windmill blades. Its spin was fascinating to watch. Little did I know that as an adult I would come to work with a much larger and complex version of it, in the form of a power plant’s steam turbine.

You see, when you trap breath within bulging cheeks and then squeeze your cheek muscles together, you actually create a pressurized environment. This air pressure buildup transfers energy from your mouth muscles into the trapped breath within your mouth, so that when you open your lips to release the breath through your puckered lips, the pressurized energy is converted into kinetic energy, a/k/a the energy of movement. The breath molecules flow at high speed from your lips to the toy windmill’s blades, and as they come into contact with the blades their energy is transferred to them, causing the blades to move. A similar process takes place in the coal power plant, where steam from a boiler takes the place of pressurized breath and a steam turbine takes the place of the toy windmill.

If you recall from my previous article, the heat energy released by burning coal is transferred to water in the boiler, turning it to steam. This steam leaves the boiler under great pressure, causing it to travel through pipe to the steam turbine, as shown in Figure 1.

Figure 1 – A Basic Steam Turbine and Generator In A Coal Fired Power Plant

At its most basic level the inside of a steam turbine looks much like our toy windmill, of course on a much larger scale, and it is very appropriately called a “wheel.” See Figure 2.

Figure 2 – A Very Basic Steam Turbine Wheel

The wheel is mounted on a shaft and has numerous blades. It makes use of the pressurized steam that has made its way to it from the boiler. This steam has ultimately passed through a nozzle in the turbine that is directed towards the blades on the wheel. This is the point at which heat energy in the steam is converted into kinetic energy. The steam shoots out of the nozzle at high speed, coming into contact with the blades and transferring energy to them, which causes the turbine shaft to spin. The turbine shaft is connected to a generator, so the generator spins as well. Finally, the spinning generator converts the mechanical energy from the turbine into electrical energy.

In actuality, most coal power plant steam turbines have more than one wheel and there are many nozzles. The blades are also more numerous and complex in shape in order to maximize the energy transfer from the steam to the wheels. My Coal Power Plant Fundamentals seminar goes into far greater detail on this and other aspects of steam turbines, but what I have shared with you above will give you a basic understanding of how they operate.

So to sum it all up, the steam turbine’s job is to convert the heat energy of steam into mechanical energy capable of spinning the electrical generator. Next time we’ll see how the generator works to complete the last step in the energy conversion process, that is, conversion of mechanical energy into electrical energy.