Monday, 16 February 2015

I think Allen Klein might not have been referring to me when he said that but I do seem to like creating boxes for my toys.

My Lenovo laptop has an Ultrabay, these are a way to easily swap optical and hard drives drives. They allow me to carry around additional storage and, providing I remembered to pack the drive, access optical media.

Over time I have acquired several additional hard drives housed in Ultrabay caddies. Generally I only need to access one at a time but increasingly I want to have more than one available.

Lenovo used to sell docking stations with multiple Ultrabays but since Series 3 was introduced this is no longer the case as the docks have been reduced to port replicators.

One solution is to buy a SATA to USB convertor which lets you use the drive externally. However once you have more than one drive this becomes somewhat untidy, not to mention all those unhoused drives on your desk become something of a hazard.

Recently after another close call I decided what I needed was a proper external enclosure to house all my drives. After some extensive googling I found nothing suitable ready to buy. Most normal people would give up at this point, I appear to be an abnormal person so I got the CAD package out.

A few hours of design and a load of laser cutting later I came up with a four bay enclosure that now houses all my Ultrabay caddies.

The design was slightly evolved to accommodate the features of some older caddies and allow a pencil to be used to eject the drives (I put a square hole in the back)

The completed unit uses about £10 of plastic and takes 30 minutes to lasercut.

The only issue with the enclosure as manufactured is that Makespace ran out of black plastic stock and I had to use transparent to finish so it is not in classic black as lenovo intended.

As usual all the design files are publicly available from my design repo.