A Technical Research Report The Electric Vehicle

March 11, 2010
A Technical Research Report:
The Electric Vehicle
Prepared for
Ann Holms
University of California Santa Barbara
College of Engineering
Prepared By
Rony Argueta
University of California Santa Barbara
College of Engineering
Abstract
Due to the problems caused by the gasoline engine on the environment and people, the
automotive industry has turned to the electrical powered vehicle. This report explains
how an electric vehicle works and compares the electric vehicle to the internal
combustion engine and hybrid vehicle. The report provides some of the advantages and
disadvantages of the electric vehicle. In addition, a brief future view of the technology is
given.
Table of Contents
Introduction ......................................................................................................................................1
Electric Vehicle (EV) History..........................................................................................................1
Description of an Electric Vehicle ...................................................................................................2
Description of Parts and their Functions ..............................................................................3
Theory of Operation for EV.................................................................................................3
Description of a Hybrid Vehicle .....................................................................................................3
Description of Parts and their Functions ..............................................................................4
Theory of Operation for Hybrid...........................................................................................5
Comparison of Combustion Engine, Hybrid and Electric ...............................................................5
Efficiency .............................................................................................................................5
Speed/Acceleration .............................................................................................................5
Maintenance .........................................................................................................................6
Mileage ................................................................................................................................6
Cost .....................................................................................................................................6
Advantages and Disadvantages of the EV .......................................................................................6
Emissions .............................................................................................................................7
Global Warming: Ozone Layer ............................................................................................7
Affected People: Sickness....................................................................................................7
Future of the EV...............................................................................................................................7
Conclusion .......................................................................................................................................8
References ........................................................................................................................................9
List of Figures
Figure 1. Parts of an electric vehicle ................................................................................................2
Figure 2. Parts of a hybrid vehicle ...................................................................................................4
List of Tables
Table 1. Comparison between the ICE, HV, and EV ......................................................................5
Table 2. Advantages and Disadvantages of the EV .........................................................................6
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Introduction
The 1960s and 1970s saw a need for alternative fueled vehicles to reduce the problems of
exhaust emissions from internal combustion engines and to reduce the dependency on
imported foreign crude oil. During the years from 1960 to the present, many attempts to
produce practical electric vehicles occurred and continue to occur.
The purpose of this report is to describe the technology used to produce an electric
vehicle and explain why the electric engine is better than the internal combustion engine.
It includes reasons why the electric vehicle grew rapidly and the reason it is a necessity to
better the world today. The report describes the most important parts in an electric
vehicle and hybrid vehicle. It compares the electric to the hybrid and internal combustion
engine vehicle. It also includes the future of the electric vehicle.
The overall impact of the electric vehicle ultimately benefits the people. Compared to
gasoline powered vehicles, electric vehicles are considered to be ninety-seven percent
cleaner, producing no tailpipe emissions that can place particulate matter into the air.
Particulate matter, carcinogens released into the atmosphere by gas-powered vehicles,
“can increase asthma conditions, as well as irritate respiratory systems” [1].
The paper begins with a history of the electric vehicle, specifically the lows and highs of
production and the reasons for the change. The next section provides a technical
description of an electric vehicle, including the parts, their functions, and the theory of
operation. The following section describes the hybrid car, including parts, their functions
and the theory of operation. Based on this understanding, I then compare the internal
combustion engine, the hybrid engine, and the electrical engine in terms of efficiency,
speed, acceleration, maintenance, mileage, and cost. The paper concludes with sections
on the advantages and disadvantages of the electric vehicle and its future.
Electric Vehicle (EV) History
The first electric vehicle (EV) was built between 1832 and 1839, the exact year is not
known, in Scotland by Robert Anderson, who created the first crude electric carriage. It
was not until 1895, after A.L. Ryker built an electric tricycle and William Morrison built
a six passenger wagon, that America paid attention to the electric vehicle. In 1902 Wood
created the Electric Phaeton, which was more than an electrified horseless carriage and
surrey. “The Phaeton had a range of 18 miles, a top speed of 14 mph and cost $2,000”
[2].
The decline in use and production of the electric vehicle occurred in the 1920s. Causes of
the decline in production include: a better road system, reduced price of gasoline by the
discovery of the Texas crude oil, invention of the electric starter, and the mass production
of the internal combustion engine vehicles [2]. According to the History of Electric
Vehicles, “In 1912, an electric roadster sold for $1,750, while a gasoline car sold for
$650” [2, p. 1]. By 1935, electric vehicles completely disappeared.
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In the 1960s and 1970s electric vehicles reappeared because internal combustion vehicles
were creating an unhealthy environment for the people in America at that time.
Description of an Electric Vehicle
The electric vehicle (EV) is propelled by an electric motor, powered by rechargeable
battery packs, rather than a gasoline engine. From the outside, the vehicle does not appear
to be electric. In most cases, electric cars are created by converting a gasoline-powered
car. Often, the only thing that clues the vehicle is electric is the fact that it is nearly silent
[5].
Under the hood, the electric car has:
 An electric motor.
 A controller.
 A rechargeable battery.
The electric motor gets its power from a controller and the controller gets its power from
a rechargeable battery.
The electric vehicle operates on an electric/current principle. It uses a battery pack
(batteries) to provide power for the electric motor. The motor then uses the power
(voltage) received from the batteries to rotate a transmission and the transmission turns
the wheels [3].
Four main parts make up the electric vehicle: the potentiometer, batteries, direct current
(DC) controller, and motor. See Figure 1.
Figure 1. Parts of an electric vehicle [3].
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Description of Parts and their Functions
Potentiometer. It is circular in shape and it is hooked to the accelerator pedal. The
potentiometer, also called the variable resistor, provides the signal that tells the controller
how much power is it supposed to deliver.
Batteries. The batteries provide power for the controller. Three types of batteries: lead-
acid, lithium ion, and nickel-metal hydride batteries. Batteries range in voltage (power).
DC Controller. The controller takes power from the batteries and delivers it to the motor.
The controller can deliver zero power (when the car is stopped), full power (when the
driver floors the accelerator pedal), or any power level in between. If the battery pack
contains twelve 12-volt batteries, wired in series to create 144 volts, the controller takes
in 144 volts direct current, and delivers it to the motor in a controlled way [3].
The controller reads the setting of the accelerator pedal from the two potentiometers and
regulates the power accordingly. If the accelerator pedal is 25 percent of the way down,
the controller pulses the power so it is on 25 percent of the time and off 75 percent of the
time. If the signals of both potentiometers are not equal, the controller will not operate
[3].
Motor. The motor receives power from the controller and turns a transmission. The
transmission then turns the wheels, causing the vehicle to run.
Theory of Operation for EV
When the driver steps on the pedal the potentiometer activates and provides the signal
that tells the controller how much power it is supposed to deliver. There are two
potentiometers for safety. The controller reads the setting of the accelerator pedal from
the potentiometers, regulates the power accordingly, takes the power from the batteries
and delivers it to the motor. The motor receives the power (voltage) from the controller
and uses this power to rotate the transmission. The transmission then turns the wheels
and causes the car to move forward or backward.
If the driver floors the accelerator pedal, the controller delivers the full battery voltage to
the motor. If the driver takes his/her foot off the accelerator, the controller delivers zero
volts to the motor. For any setting in between, the controller chops the battery voltage,
thousands of times per second to create an average voltage somewhere between 0 and
full battery pack voltage.
Description of a Hybrid Vehicle
The hybrid vehicle (HV) is powered by both a gasoline engine and electric motor.
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The HV runs using power from an internal combustion engine and electric motor. The
engine provides most of the vehicle’s power, and the electric motor provides additional
power when needed, such as accelerating and passing [4].
The hybrid vehicle operates on a gasoline and electric energy principle. A hybrid car
features a small fuel-efficient gas engine combined with an electric motor that assists the
engine when accelerating. The electric motor is powered by batteries that recharge
automatically while you drive [4].
Five main parts make up the hybrid vehicle: the battery, internal combustion engine
(ICE), generator, power split device, and electric motor. See Figure 2.
Figure 2. Parts of a hybrid vehicle [4].
Description of Parts and their Functions
Battery. The batteries in a hybrid car are the energy storage device for the electric motor.
Unlike the gasoline in the fuel tank, which can only power the gasoline engine, the
electric motor on a hybrid car can put energy into the batteries as well as draw energy
from them.
Internal Combustion Engine (ICE). The hybrid car has an ICE, also known as a
gasoline engine, much like the ones found on most cars. However, the engine on a hybrid
is smaller and uses advanced technologies to reduce emissions and increase efficiency.
Receives its energy from the fuel tank where the gasoline is stored.
Generator. The generator is similar to an electric motor, but it acts only to produce
electrical power for the battery.
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Power Split Device. The power-split-device resides between the two motors and
together with the two motors creates a type of continuously variable transmission.
Electric Motor. The electric motor on a hybrid car acts as a motor as well as a generator.
For example, when needed, it takes energy from the batteries to accelerate the car. But
acting as a generator, it slows the car down and returns energy to the batteries.
Theory of Operation for Hybrid
When the driver steps on the pedal the generator converts energy from the engine into
electricity and stores it in the battery. The battery then provides power to the electric
motor. The internal combustion engine and electric motor work simultaneously and each
provide power to the power split device. The power split device combines both powers
and uses it to turn the transmission. The transmission then turns the wheels and propels
the vehicle.
The energy used when braking is converted into electricity and stored in the battery.
When braking, the electric motor is reversed so that, instead of using electricity to turn
the wheels, the rotating wheels turn the motor and create electricity. Using energy from
the wheels to turn the motor slows the vehicle down. When the vehicle is stopped, the
gasoline engine and electric motor shut off automatically so that energy is not wasted in
idling. The battery continues to power auxiliary systems, such as the air conditioning and
dashboard displays.
Comparison of Combustion Engine, Hybrid and Electric
Now that there is an established concept of how the internal combustion engine, hybrid,
and electric vehicle function, their efficiency, speed, acceleration, maintenance, mileage
and cost are compared in Table 1. The following abbreviations are used: ICE (internal
combustion engine), HV (hybrid vehicle), and EV (electric vehicle).
Table 1. Comparison between the ICE, HV, and EV
ICE HV EV
Efficiency Converts 20% of the Converts 40%, Converts 75% of
energy stored in gasoline to of the energy the chemical
power the vehicle. stored in energy from the
gasoline to batteries to power
power the the wheels [5].
vehicle.
Speed (average 124 miles per hour (mph) 110 mph 30-95 mph [6]
top speed)
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ICE HV EV
Acceleration (on 0-60 mph in 8.4 seconds 0-60 mph in 6-7 0-60 mph in 4-6
average) seconds seconds [6]
Maintenance  Wheels/tires Same as ICE. Does not require
 Engine as much
 Fuel/gas maintenance
 Bodywork/paint because it does not
 Electrical use a gasoline
 Lights engine. No
requirements to
 Dash/instrument
take it to the
warning lights
Department of
Environmental
Quality for an
emissions
inspection [1].
Mileage Can go over 300 miles Typically get 48 Can only go about
before refueling. Typically to 60 mpg. 100 to 200 miles
get 19.8 miles per gallon before recharging
(mpg). [5].
Cost (on average) $14,000 to $17,000. $19,000 to Extensive range,
$25,000. $6,000 to
$100,000 [6].
Advantages and Disadvantages of the EV
The greatest challenge EVs face deal with the rechargeable battery. Most EVs can only
go about 100–200 miles before recharging; fully recharging the battery pack can take
four to eight hours. Battery packs are heavy, expensive, may need to be replaced, and
take up considerable vehicle space [5]. Overall, the electric vehicle has more advantages
than disadvantages. Advantages include no tailpipe emissions, which leads to a reduction
in global warming and unhealthy people. Table 2 summarizes the advantages and
disadvantages of the EV.
Table 2. Advantages and Disadvantages of the EV
Advantages Disadvantages
Fuel can be harnessed from any source of Limited in the distance that can be driven
electricity, which is available in most before the complete failure of the battery.
homes and businesses.
It reduces hydrocarbon and carbon Accessories, such as air conditioning and
monoxide, responsible for many radios drain the battery.
environmental problems, by 98%.
Also reduces pollution. Heavier car due to the electric motors,
batteries, chargers, and controllers.
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Advantages Disadvantages
Does not produce emissions. Important in More expensive because of cost of the
urban cities, where cleaner air is much parts.
needed.
Emissions
Compared to gasoline powered vehicles, electric vehicles are considered to be ninety-
seven percent cleaner, producing no tailpipe emissions that can place particulate matter
into the air [1].
Global Warming: Ozone Layer
The process of carbon dioxide emitted into the atmosphere, also known as global
warming, diminishes the Earth’s ozone layer, which is what occurs at this time. A factor
that makes electric vehicles clean is their ability to use half the number of parts a gasoline
powered vehicle does, including gasoline and oil.
Affected People: Sickness
Particulate matter, carcinogens released into the atmosphere by gas-powered vehicles,
“can increase asthma conditions, as well as irritate respiratory systems” [1]. The carbon
dioxide released into the atmosphere by internal combustion vehicles reduces the ozone
layer, which absorbs ninety-seven to ninety-nine percent of the sun’s high frequency
ultraviolet light [7]. According to Ozone Layer, “Every one percent decrease in the earths
ozone shield is projected to increase the amount of UV light exposure to the lower
atmosphere by two percent” [7]. Ultraviolet light, produced by the sun, is extremely
harmful to life on Earth. UV light damages the skin, causing skin cancer. It also hurts the
eyes and the marine life.
Future of the EV
Future electric cars will most likely carry lithium-ion phosphate (LiFePO4) batteries that
are now becoming popular in other countries. The LiFePO4 batteries are rechargeable
and powerful and are being used in electric bikes and scooters. Electric cars will most
likely adopt this technology in the future.
Another technology that is likely for future electric cars is the increased use of
supercapacitors and ultracapacitors for storing and delivering electrical charge. Many of
these batteries are currently being used in conjunction with hybrid car prototypes, so
these are expected in the electric car future markets as well.
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If the developers of future electric cars can create vehicles with a range of 300 miles per
charge, a charging time of five to ten minutes, and safety in operating the vehicles, the
market is wide open for them. Researchers are working on improved battery technologies
to increase driving range and decrease recharging time, weight, and cost. These factors
will ultimately determine the future of EVs [8].
Conclusion
As seen in this report, the electric vehicle has many advantages and benefits over the
internal combustion engine and hybrid vehicle. It is cleaner and much more efficient;
however, it also has disadvantages. It is heavier, limited to the distance it can travel
before recharge, and costs more. The future of the EV relies on its battery. If researchers
can produce or find the “super battery”, the EV’s future is promising. As of today, each
vehicle has its own characteristic that makes it better than the other. Only time and
technological improvements will tell which vehicle will excel in the future.
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References
[1.] Electric Cars: Effect on the Environment. (1998) Retrieved January 31, 2010
from http://library.thinkquest.org/20463/environment.html.
[2.] Bellis, M. History of Electric Vehicles. Retrieved January 31, 2010 from
http://inventors.about.com/library/weekly/aacarselectrica.htm.
[3.] Brain, M. (2002). How Electric Cars Work. Retrieved January 29, 2010 from
http://auto.howstuffworks.com/electric-car2.htm.
[4.] How Hybrids Work. (2009) Retrieved February 20, 2010 from
http://www.fueleconomy.gov/feg/hybridtech.shtml.
[5.] Electric Vehicles (EVs).(2009) Retrieved January 31, 2010 from
http://www.fueleconomy.gov/feg/evtech.shtml.
[6.] Dunn, P. (2006). Hybrid Cars – Pros and Cons. Retrieved February 20, 2010
from http://www.physorg.com/news10031.html.
[7.] Sparling, B. (2001). Ozone Layer. Retrieved February 1, 2010 from
http://www.nas.nasa.gov/About/Education/Ozone/ozonelayer.html.
[8.] Future Electric Cars. (2007) Retrieved January 29, 2010 from
http://www.future-car.ghnet/future-electric-cars.html.