ASVAB
Shop Information
Study Guide

Shop Information

Hand Tools

Rulers

Rulers are used to both measure distance and to draw straight lines. Tape measures are flexible rulers made from cloth or metal and are useful for measuring longer distances and in tighter spaces. Both rulers and tape measures provide similar accuracy, commonly down to \({1 \over 16}\) or \({1 \over 32}\) inch. A steel framing square is made up of a shorter ruler (tongue) and a longer ruler (blade) that meet at a 90° (right) angle. A framing square is often used by carpenters when framing stairs and roofs.

Micrometers

Micrometers provide accuracy to the thousandths of an inch and come in outside and inside varieties. An outside micrometer is used to measure outside thickness, such as the diameter of a bolt, while an inside micrometer is used to measure the inside dimension of an object, such as the diameter of the hole of a nut or the width of a channel.

Calipers

Calipers are similar to micrometers in shape but instead of measuring distances, calipers are used to transfer distances between objects. An outside caliper is used to transfer outside dimensions while an inside caliper is used to transfer inside distances. A vernier caliper is an extremely precise caliper (down to \({1 \over 1000}\) inch) that allows measuring / transferring either inside or outside dimensions.

Levels

Levels utlize a fluid-filled tube containing a bubble that is centered when the surface is horizontal (level) or vertical (plumb) along the direction of the tube. While a standard level can measure along a single dimension, a bullseye level is circular and can indicate the levelness of a two dimensional plane.

Hammers

The most common striking tool is the hammer and the most common variety of hammer is the claw hammer. The claw hammer has two ends, one to drive nails and one to remove nails. Ball-peen hammers replace the claw with a rounded end that's used to round off the edges of metal pins and make gaskets. A sledge hammer is a two-handed long-handled hammer with a large steel head used for heavy duty jobs.

Mallets

A mallet is a hammer with a relatively large head, often made of rubber or wood. Both the size and material of the mallet head help prevent damage when striking more delicate surfaces.

Fasteners

A nail is a short pin-shaped shaft of steel that's typically used to fasten pieces of wood together. It has a flat head on one end and a point on the other. A rivet consists of a cylindrical shaft with a head on one end and a tail on the other. When the rivet is installed, the tail is expanded and reshaped to form another head, creating a dumbell shape that will hold two surfaces together semi-permanently.

Chisels

A chisel has a long sharp edge and is used, often in conjunction with a hammer, for cutting. In woodworking, chisels are used to remove large sections of wood to create the initial shape of a design. In metalworking, chisels are used to remove waste metal when a smooth finish is not required.

Punches

A punch is narrow and is used to drive objects like nails (pin punch) or for making guide marks for drilling (center punch) or patterns in wood or metal.

Screwdrivers

Screwdrivers come in many different handle, shaft, and tip configurations for use in a wide variety of applications. Screwdrivers are classified by their tip which is shaped to fit a corresponding screw head. Common tips are slotted (flat) and Phillips (x-shaped).

Wrenches

Wrenches are used to provide grip and mechanical advantage by applying torque to turn objects (or to keep them from turning). The longer the wrench, the more torque that can be applied. Wrench ends are available in two primary types, open-end and box-end. A box-end wrench encloses the bolt head and is useful when more torque is needed or to maintain contact in difficult to reach locations. An open-end wrench is designed for speedily loosening easier to reach fasteners. Wrenches that feature one open and one box end are called combination wrenches and adjustable wrenches feature an open end with an adjustable width.

Ratchets

A ratchet (or socket wrench) is a wrench that applies torque in only one direction with a handle that can be moved back and forth without losing contact with the fastener. A ratchet uses variable attachments called sockets which come in a variety of drive sizes based on the size of the opening that attaches to the ratchet. Sockets with the same drive size will vary in the shape (six-point, twelve-point) and size of the nut opening that attaches to the fastener being tightened or loosened. Smaller point sized sockets are stronger and can apply greater torque while larger point sizes allow easier alignment.

Fasteners

Wrenches are used with threaded fasteners like bolts and nuts. A bolt has external threads while a nut has internal threads and this thread pattern combination allows them to lock together and act as fasteners. Nuts come in a variety of configurations including wing nuts which provide appendages that allow tightening and loosening by hand, slotted nuts that use a cotter pin to lock the nut in place and prevent it from loosening, and lock nuts that also prevent loosening via nylon in their threads. Threads are identified by pitch which is the number of threads per inch.

Pliers

Pliers are designed to provide a mechanical advantage, allowing the force of the hand's grip to be amplified and focused with precision. Pliers also allow finer control over objects that are too small to be manipulated by the fingers alone. The standard configuration is combination pliers which provide a fixed maximum jaw width. Other styles include adjustable joint pliers that allow selecting jaw width, needle nose pliers for holding small objects in tight spaces and locking pliers that will lock in place to hold or clamp objects together.

Pincers

Pincers provide a mechanical advantage that's used to cut, pinch or pull an object. The force applied to pincers is concentrated to a point or to an edge of the tool which allows pincers to be brought very close to a surface. Pincers are typically used for removing objects from a material to which they've previously been applied, for example, to pull nails from wood.

Clamps

A clamp applies pressure to prevent two objects from moving relative to each other, for example, to keep to pieces of wood together while the glue between the dries. A clamp is commonly made of metal and shaped like the letter C with a perpendicular flat-edged plate providing variable pressure between it and the top of the C as a screw to which it is attached is tightened and released.

Vises

A vise is a clamp that is anchored to a work station and designed to hold material in place while it is being operated upon.

Soldering

Soldering is a low-temperature process by which two or more items (typically metal) are joined together by melting a filler metal (solder) into the joint. An electrically powered soldering iron or soldering gun is used to melt the solder which is an alloy of lead and tin that has a melting point below the melting point of the items being joined. A chemical cleaning agent called flux is also used to clean the surfaces before soldering.

Welding

Welding is a high-temperature process that involves melting the base metals in the objects to be joined to fuse them together. A filler metal is used to provide additional material to make up a joint that, depending on the weld type, can be stronger than the base materials alone. Oxyacetylene welding is a welding process that uses a torch fueled with oxygen and acetylene gases. Electric-arc welding utlizes electric current in a safer welding process (it doesn't involve burning explosive gases) that enables a wide variety of specialized applications like stick, MIG (metal inert gas), and TIG (tungsten inert gas) welding.

Wood Saws

Wood saws are categorized by their teeth shape and the number of teeth per inch (TPI). The higher the TPI of a saw the finer the cut it will make. Crosscut saws utilize knife-shaped teeth that cut across the grain of the wood while rip saws cut with the grain using chisel-shaped teeth that rip the wood cells apart as the cut is made. The kerf (slot) made by by a crosscut saw is much smoother than that made by a rip saw but a rip saw cuts much faster. Coping saws are a type of bow saw used to make detailed often curving cuts using replaceable blades with fine small teeth.

Hacksaw

A hacksaw has replaceable blades and is used to cut metal. The blade type is chosen based on the material that is to be cut. Blades with larger numbers of teeth per inch are more appropriate for cutting thinner materials.

Miter Box

A miter box utlizes a back saw (a fine toothed saw with a rigid strip of steel opposite its blade edge) to make cuts in wood at a specified angle.

Drilling

Drilling is the process of making small holes in wood or metal while boring is the process of making larger holes.

Drill Bits

Drill bits remove material to create holes. They come in a variety of sizes, maxing out at ¼" for woodworking and ½" for metalworking. The majority of drill bits are right-handed which means they cut while rotating in a clockwise direction.

Chucks

Electric drills utilize a chuck to hold the drill bit. A chuck's size indicates the largest diameter drill bit that will fit. A chuck is tightened and loosened using a chuck key.

Planes

In wooodworking, a plane is used to shave off a small amount of material to smooth a surface or make it fit properly. A jack plane is a general purpose plane that contains an adjustable depth blade set at an angle with a handle and knob to allow gripping when sliding the plane across wood.

Chisels

Wood chisels are used to shape or smooth wood surfaces. They come in a variety of widths and can be used with hand power or tapped with a mallet when deeper cuts need to be made.

Files

Files consist of diagonal rows of fine teeth and are used for fine finishing work to smooth, polish, or shape objects. Rasps are files with larger teeth that are used for coarse finishing work. Both files and rasps are designed to be inserted into detachable handles.

Routers

A router is a tool that a worker uses to rout (hollow out), shape, or contour an area in relatively hard material like wood or plastic.