C rail & Light crane systems

Air Hoists PROFI

Carrying capacities: 250 kg up to 100 tAir pressure: 4 bar or 6 barJDN Air Hoists PROFI Series are very robust and therefore suitable for tough industrial applications even in continuous working processes. According to requirement there are various control systems.

Air Hoists Mini

Carrying capacities: 125 kg, 250 kg, 500 kg, 980 kgAir pressure: 6 barWhere as the JDN PROFI series is recommended specially for heavy duty industrial applications the mini widens the range of application in the light duty sector as a handy, flexible and universally deployable hoist making it an ideal tool for the most different handicraft workshops.

mini Manipulator

Carrying capacities: 125 kg and 250 kg With the Mini Manipulator loads can be lifted, lowered, manually traversed and feeded with only one hand. At the same time lifting and lowering speeds can be sensitively regulated by push button control. Due to light weight the Mini Manipulator is easy to handle.

Low Headroom Trolleys

The trolley for areas where headroom is restrictedCarrying capacities: from 0,5 t up to 6,3 tWhen only low headroom is available and the standard trolleys don't meet the requirements we recommend JDN low headroom trolleys where the air hoists are horizontally mounted.

Big Bag Handling Air Hoists

Hydraulic Hoists PROFI

Carrying capacities: 3 t up to 100 tAs an alternative to compressed-air drive, we can supply you with JDN Hydraulic Hoists with carrying capacities up to 100 t. Depending on motor size, the hoists work with intake pressures from 130 to 180 bar. Operating fluid: oil.

Subsea Hoists

The JDN PROFI Subsea Series is supplied by air or hydraulics. Besides a variable speed control the hoists are fitted with an overload protection. Altogether the hoists of the PROFI Subsea Series are a super versatile tool, also suitable for horizontal and oblique use.

Cryogenic Hoists

The temperature range of JDN Monorail Hoists in standard version is -20°C to +70°C.For a special application at temperatures of minus 45°C, as e.g. the BOP Handling in arctic zones, JDN has developed Hydraulic Monorail Hoists, which meet this demands.

Ratchet Hoist WITT

Carrying capacities: 1,5 t, 2,5 tThe WITT serves for lifting, pulling, tensioning or anchoring operations under all working positions. It has a robust cast iron housing and is extremely resistant against external influences.

Hydraulic Monorail Hoists

Carrying capacities: 20 t up to 100 tAs an alternative to compressed-air drive, we can supply you with JDN Hydraulic Monorail Hoists with carrying capacities up to 100 t. Depending of motor size the monorail hoists work with an intake pressure of 130 bar up to 180 bar. Pressure fluid: Oil.

Ultra-Low Monorail Hoists

Carrying capacities: 4 t up to 100 tAir pressure: 6 barWhere loads have to be lifted and transported in extremely reduced spaces the JDN Ultra-Low Monorail Hoists come to work. For example the monorail hoist with a load capacity of 6 t has a headroom of only 210 mm.

Energy Feeding Systems

JDN Trolleys

The denomination of the trolley is composed of the short denomination (LN, LH, LM) and the carrying capacity acc. to table, as for example LN 1 t.

JDN Air Hoist PROFI

Type

025 TI

05 TI

1 TI

1,5 TI

2 TI

3 TI/2

3 TI

6 TI

10 TI

16 TI

20 TI

Carrying capacity of trolley LN

t

16

2

3,2

6,3

10-16

Carrying capacity of trolley LH and LM

t

2

3,2

6,3

10-16

20

Carrying capacity of hoist with trolley

t

0,25

0,5

1

1,6

2

3,2

6,3

10

16

20

Weight of Manual Trolley

kg

10,5

18

26

117

190

Weight of Reel Chain Trolley

kg

26

37

127

220

285

Weight of Motor Trolley

kg

26

33

124

220

285

Weight of hoist with standard lift

kg

27

27

28

56

34

66

86

110

156

240

285

Total weight with standard lift of Manual Trolley

kg

37,5

38,5

74

52

92

112

227

346

430

Total weight with standard lift of Reel Chain Trolley

kg

53

53

54

82

60

103

123

237

376

460

570

Total weight with standard lift of Motor Trolley

kg

53

53

54

82

60

99

119

234

346

460

570

Weight of 1 m chain

kg

1

1,8

1

1,8

3,8

5,8

Chain acc. DIN 5684-8

mm

7 x 21

9 x 27

7x 21

9 x 27

13 x 36

16 x 45

Number of falls

1

2

2

1

2

2

3

4

Air pressure Motor Trolley

bar

6

4-6

6

4-6

6

Air consumption Motor Trolley4 at nominal load

m³/min

0,6

1,3

Air consumption of hoist at nominal load

m³/min

1,5

1,5-2,6

1,5

1,5-2,6

5,5

Motor raiting Motor Trolley4

kW

0,2

0,7

Motor raiting hoist

kW

1

1,3-2

1

1,3-2

3,5

Distance travelled with 10 m of hand chain reeled off

m

1,4

1,1

1,0

Travelling speed of Motor Trolley4 at nominal load

m/min

9*/14

5*/12

Hose connection Motor Trolley

G ½

G ¾

G ½

G ¾

Minimum radius Manual Trolley

m

1,01

1,21

0,82

22

-

Minimum radius Reel Chain Trolley and Motor Trolley

m

0,62

0,82

22

2,52

Max. bottom flange thickness t Manual Trolley

mm

25

28

40

65

Max. bottom flange thickness t Reel Chain Trolley and Motor Trolley

mm

40

655

Max. bottom flange width b Manual Trolley

mm

220

305

310

Max. bottom flange width b Reel Chain Trolley and Motor Trolley

mm

280

310

Min. bottom flange width b Manual Trolley

mm

58

66

58

54

128

Min. bottom flange width b Reel Chain Trolley and Motor Trolley

mm

56

58

54

128

148

Sound level Motor Trolley3,4

dB (A)

80

* 1 st speed of F-control with two speeds 1) Measured at the middle of the beam 2) Measured at the inner edge of the beam 3) Measured at 1 m distance 4) At 6 bar 5) 55 mm, if hoist is suspended 6) LN 1 t not available with spark-resistant package

Manual Trolleys

Dimensions in mm

JDN Air Hoist PROFI

025 TI

05 TI

1 TI

1,5 TI

2 TI

3 TI / 2

3 TI

6 TI

10 TI

16 TI

in Trolley

LN 1 t

LN 2 t

LN 2 t

LN 3,2 t

LN 3,2 t

LN 6,3 t

LN 10-16 t

A

260

310

292

500

490

B max.

122

162

113

157

162

C

b+26

b+60

b+70

d

55

68

80

84

165

D max.

122

162

113

157

162

E

137

170

137

140

187

154

197

199

F

39

45

46

75

46

79

109

G

145

200

145

200

233

308

382

H

152

212

152

212

250

267

310

J* min. headroom* mounted

613

635

763

929

982

J* suspended

530

588

597

798

919

1176

1260

K

67,5

81,5

94

107

188

L

28

26

28

28

30

40

44

53

M

42

40

42

51

66

82

N

130

150

136

236

* Chain containers increase the headroom.

Reel Chain Trolleys

Dimensions in mm

JDN Air Hoist PROFI

025 TI

05 TI

1 TI

1,5 TI

2 TI

3 TI / 2

3 TI

6 TI

10 TI

16 TI

20 TI

in Trolley

LH 2 t

LH 3,2 t

LH 6,3 t

LH 10-16 t

LH 20 t

A

250

292

500

490

600

Bmax.

130

113

157

162

132

C

b+36

b+60

b+70

b+68

d

70

84

165

185

Dmax.

184

284

184

294

307

320

320

E

137

170

137

140

187

154

197

199

180

F

39

45

46

75

46

79

109

135

G

145

200

145

200

233

308

382

382

H

152

212

152

212

250

267

310

310

J* min. headroom* mounted

613

635

763

929

982

1125

J* suspended

563

602

611

798

919

1176

1171

1475

K

103

110

215

226

L

28

26

28

30

40

44

53

75

M

42

40

42

51

66

82

86

N

116

136

236

274

* Chain containers increase the headroom.

Motorised Trolley

Dimensions in mm

JDN Air Hoist PROFI

025 TI

05 TI

1 TI

1,5 TI

2 TI

3 TI / 2

3 TI

6 TI

10 TI

16 TI

20 TI

in Trolley

LM 2 t

LM 3,2 t

LM 3,2 t

LM6,3 t

LM 10-16 t

LM 20 t

A

250

292

500

490

600

Bmax.

130

113

157

162

134

C

b+36

b+60

b+70

b+68

d

70

84

165

165

185

D

185

191

205

318

328

E

137

170

137

140

187

154

197

199

180

F

39

45

46

75

46

79

109

135

G

145

200

145

200

233

308

382

382

H

152

212

152

212

250

267

310

310

J* min. headroom* mounted

613

635

763

929

982

1125

J* suspended

563

602

611

798

919

1176

1171

1475

K

95

107

188

218

L

28

26

28

30

40

42

55

75

M

42

40

42

42

42

51

66

82

86

N

116

136

236

236

274

* Chain containers increase the headroom.

Dimensions with chain containers in mm

chain container

trolley

max. lift

without

LN

LH / LM

[m]

type

X

Y

Z

PROFI 025 TI PROFI 05 TI PROFI 1 TI

3

K I

475

555

590

165

165

6

K II

515

595

630

180

190

12

K III

625

705

740

190

210

PROFI 2 TI

3

K II

515

615

630

160

190

6

K III

625

725

740

170

210

10

06

630

730

745

305

352

15

07

705

805

820

330

391

chain container

trolley

max. lift

without

with

[m]

type

X

Y

Z

PROFI 3 TI

4

10

635

680

416

324

6

11

685

730

431

342

10

12

785

830

462

380

16

13

905

950

496

426

PROFI 6 TI

5

12

830

875

432

380

8

13

950

995

466

426

12

14

1060

1105

502

466

20

15

1250

1295

560

538

PROFI 10 TI

5

13

1000

1130

495

426

8

14

1110

1240

531

466

13

15

1300

1430

589

538

18

16

1450

1580

634

594

PROFI 16 TI

5

14

1145

1240

531

466

8

15

1335

1430

589

538

12

16

1485

1580

634

594

17

17

1675

1770

692

665

Issue: 27.03.2017

JDN Controls

JDN Air Hoists and Cranes are available with various controls to suit your special necessities.

Rope Control

Universally applicable for any control length

This control enables a sensitive starting and stopping. Lifting and lowering speeds are infinitely variable. The rope control is available for all PROFI hoists up to 25 t carrying capacity. The PROFI 37 TI, 50 TI and 100 TI are fitted with a pull chain instead of a cord.

FI-Control

Sensitive control, very easy handling

This FI-Control allows very sensitive regulation of the speeds. Its handling is very easy and comfortable due to the ergonomic design of the synthetic housing. The use of non-rusting materials allows the application in areas with aggressive substances in the atmosphere. The control hoses are enclosed in an outer sheath which protects them from ambient influences.

E-Control

Low maintenance, corrosion-proof

The very robust brass valve distinguishes the E-control. The low weight and the praxis-orientated design result in an easy handling. Sensitive speed control is not possible.

F-Control

Available for multi-function use

The F-control consists of unbreakable synthetic material resistant to ambient influences. The ergonomically designed housing enables a good handling. Up to 18 different control functions can be integrated as for example key switch, double stage travelling speed or simultaneous control of several motors. As a special extra the F-control can also be delivered with infinitely variable control of hoisting and travelling speeds.

Controls for JDN Air Hoists M Series

DS control

The operating air is connected to the hand control valve. A built-in pressure regulator prevents to overload the hoist in case of inadmissably high pressure. The motor connection housing of the DS control has an oiler that stops automatically the oil flow when the hoist comes to a standstill. Another advantage: the oiler is situated directly at the motor. The operating air gets immediately to the motor when the hand lever is actuated. The hand lever is spring loaded and returns automatically to zero position. This forced release serves at the same time as an emergency stop. The control is for two-hand operation. The DS control is available for all air hoists of the "B" and "M" series.

PS Control

The PS control is for single hand use. It operates indirectly according to the ventilation principle. The operating air is connected to the control valve of the motor. The control pistons of the motor are actuated by the push buttons of the hand control. The push buttons automatically return to zero position. In the control valve of the motor is a pressure regulator which protects the hoist from inadmissably high pressure. The integrated oiler provides the necessary lubrication. The PS controls are available for the air hoists M 63 D, in EC version with emergency stop as standard.

Controls for JDN Air Hoists in Motor Trolley and JDN Monorail Hoists

For controlling JDN air hoists in motor trolleys and JDN monorail hoists we recommend the E-fourfold or F-control.

Control for JDN Cranes

For controlling JDN cranes the F-control is the most suitable one because of its multilateral housings.

JDN APPLICATIONS FROM A-Z

Airplane Yards

Atomic / Coal Power Stations

Big Bag Handling

Cement Industry

Chemical Industry

Crane Manufacturers

Dairies

Food Industry

Foundries

Galvanisation

Glass / Ceramics

Large Kitchens

Leather plants

Locks

Machine and Plant Construction

Mining

Motor Car Industry

Offshore / Onshore

Oil Storage

Over / Underground Construction

Painting and Coating Installations

Paints and Varnish

Paper Industry

Phamaceutical Industry

Printing Industry

Pyrotechnics Industries

Refineries

Sawmills

Ship

Shipbuilding and Shiprepair Yards

Space Technique

Spray booths

Steel Works

Surface technique

Tank Cleaning Devices

Tunnel

Tyre Manufacturers

Vacuum technique

Airplane Yards

Applications

JDN Advantages

Handling of injection pumps in the test field, lifting and turning of machine parts during welding processes. Handling of wing parts.

Explosion proofnessSensitive lifting and lowering, frequent use of lifting and turning devices enabling sensitive lifting and turning with two hooks on one single chain strand.

Photo of application

Handling of wing parts with two JDN Chain Hoists mini 500. Sensitive and accurate lowering is most important on handling the wing parts.

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Atomic / Coal Power Stations

Applications

JDN Advantages

For mounting and installing parts and above hot turbines.

Easy to handle, see also over / underground construction, insensitive to high temperatures.

Photo of application

Exact detailed planning and a systematic sequence guarantee the successful implementation of an out of the ordinary task. Mounting of a steel door weighing 33 tons with two JDN PROFI 25 TI.

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Big Bag Handling

Applications

JDN Advantages

Explosion proofnessSmall headroom, insensitive to humidity, sensitive control of lifting and lowering speeds.

Photo of application

Big Bag Handling System with 2 JDN Chain Hoists Profi 2 TI in Motor Trolley for operation in zone 1. The air supply is realised by a JDN Energy Chain. Most important in this case was that the Profis are suitable for oil-free operation.

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Cement Industry

Applications

JDN Advantages

Handling of milling wheels in cement factories.

High carrying capacities at low headroom, special monorail hoists EH up to SWL of 150 t.

Photo of application

Handling of milling wheels in cement factories.

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Chemical Industry

Applications

JDN Advantages

Working in all kinds of installations and cranes, for lifting and transporting raw and finished goods, auxiliary equipment in case of breakdowns, handling of submersible pumps and big bags, mounting tubes, all kind of repair and mounting work.

Explosion proofnessSensitive lifting and lowering, insensitive to fumes and other environmental influences, low headroom, special ultra-low hoists in connection with hoisting systems with transversal girders for handling big bags, small and light to their load, thus easy to transport.

Photo of application

JDN air chain hoist mini handling a submersible pump in the chemical industry.

Photo of application

Mining

Applications

JDN Advantages

Withdrawing shield support, in the coal face and galleries, in spray booths and battery loading stations, in working and mounting platforms, in lifting beams, at repair works of heavy installations and conveyor belts, when mounting steel construction and tubes, in the shafts, installing walls for pneumatic stowing, all kind of lifting, pulling and tensioning works, pneumatic crane installations in workshops.

Explosion proofnessExplosion and flame proofness, reduced dimensions in relation to their load, low headrooms when working in monorail systems, easy handling, insensitive to dust, dirt, water, extremely robust construction, best suited for the rough work underground, two load hooks for the alternative pulling of heavy loads, insensitive to overloading.

Photo of application

JDN chain hoist M 63 D lifting a stuck loader.

JDN chain hoist B 612 rescuing a stuck loader.

JDN Air Chain Hoist Profi 37 TI mounting a pipe string in a shaft. At the end of this work the Profi has to position a 1000 m long string with a total weight of 30 t.

Photo of application

Phamaceutical Industry

Applications

JDN Advantages

Working in all kinds of installations and cranes, for lifting and transporting raw and finished goods, auxiliary equipment in case of breakdowns, handling of submersible pumps and big bags, mounting tubes, all kind of repair and mounting work.

Explosion proofness

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Printing Industry

Applications

JDN Advantages

Handling of printing rollers, when changing colour or design, for maintenance and mounting works.

Explosion proofnessLow headroom, frequent use of synchronised lifting beams with synchronised running of both chain falls.

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Pyrotechnics Industries

Applications

JDN Advantages

Handling of explosives.

Explosion proofness

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Refineries

Applications

JDN Advantages

Handling of containers, auxiliary equipment for mounting works.

Explosion proofnessSmall and light, high carrying capacities.

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Sawmills

Applications

JDN Advantages

Handling of woods.

Insensitive to dust and humidity.

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Ship

Applications

JDN Advantages

Maintenance and repair works in the engine room.

Explosion proofnessMinimum headroom and dimensions.

Photo of application

For operation in the engine room of a ship a combination of a JDN-PROFI 6 TI with a reel chain trolley was chosen.

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Shipbuilding and Shiprepair Yards

Applications

JDN Advantages

Mounting and dismantling of propellers, rudder blades and shafts, mounting of motors and other ship components, transporting of hatch way covers, mounting under water.

Tank Cleaning Devices

Applications

JDN Advantages

Explosion proofness Insensitive to humidity, sensitive control of lifting and lowering speeds, small headroom.

Photo of application

Handling of high pressure injection heads in a tank cleaning installation working with a JDN air hoist PROFI 05 TS in manual trolley.

Humidity, vapour, high temperatures and risks of explosion. Under this operating conditions JDN Air Hoists show their advantages. Especially when handling high pressure injection heads in tank cleaning installation for trucks.In operation: A JDN Air Hoist PROFI 05 TI in manual trolley.