4 Safety Systems for Wind Turbines Marine Approved Safety Solutions Scope of Engineering Supply for Wind Turbines n Hazard & Risk studies especially for wind turbines n Fire detection concepts n Fire fighting concepts n Leading of approval processes n Project management Scope of System Supply for Wind Turbines n Fire detection systems n Fire fighting systems n CCTV Systems n Audible condition monitoring n Interface development FUNA Global Safety Systems Our company has been developing fire protection concepts for onshore and offshore wind turbines for many years. Marine tested components form the basis for these innovative safety systems. A solution built around a combination of systems such as public address systems, video monitoring systems and communication systems, in tandem with an intelligent fire detection system and a specially adapted fire extinguishing system represents reliable protection for the wind power plant components. The focus here is on the most critical elements of a wind turbine: brakes, control cabinets, drive mechanism, housing and generator. Fire Detection Fire detectors can provide early warning help to protect life, property and the environment. Should you use a smoke aspirating system to detect smoke or a thermometer to monitor temperature? Do you want a system that recognizes fire or an early warning device that tests for smoke? Or a combination of several different interdependent sensitive detectors that provide several levels of warning and control? Intelligent observation and warning devices that communicate with a central fire alarm network are the basis for modern fire detection. FUNA Global Safety Systems GmbH Zweiter Polderweg Emden. Germany Phone: +49 (0) Fax: +49 (0)

5 We create chemistry that lets cosy homes love windy days. Wind turbines produced with innovative solutions from BASF can withstand high-speed winds and severe weather conditions. Our products help make the production and installation of wind turbines more efficient, as well as making them durable from the foundations to the very tips of the blades. In this way, we support the development of wind power as a climate-friendly source of energy. When high winds mean clean energy, it s because at BASF, we create chemistry.

6 Congratulations on your company s 30th anniversary! SKF is proud to have been your global development partner for several wind turbines ranging from 5kW to 5MW. Together we have realized different drive train concepts based on our CARB, SRB, CRB, TRB or Nautilus bearings resulting in profi table business and strong customer relationships. We very much appreciate our partnership with the wind pioneer Sönke and his qualifi ed team and look forward to undertaking future projects together. We wish you continued success in designing excellent and innovative turbines during the next 30 years.

7 Performance optimized, reliability increased Lower cost of energy of your wind turbines will strengthen your competitive position. Optimize both performance and reliability with our reliable gearboxes and hydraulic pitch drives as well as holistic condition monitoring systems. We are your partner throughout every phase of the wind turbine life cycle: during development using the latest calculation methods, as global supplier of innovative drive solutions and as local service partner, one you can always rely on: Trust in our 30 years of experience in wind energy. BR_Anz_A5_Windanlagen_OEM_AE_RZ_ indd :05

8 Unternehmensvorstellung Introduction to the Company Produktentwicklung Product Development Lizenzprodukte Licensing Products Besondere Projekte Special Projects Historie History Unternehmensvorstellung Vision aerodyn hat es sich zur Aufgabe gemacht, die technische Entwicklung im Windenergieanlagenbau voranzutreiben und die Zukunft der umweltfreundlichen, regenerativen und gefahrlosen Energieerzeugung mitzugestalten. Unser Ziel ist es, die Effizienz und Wirtschaftlichkeit dieser Technologie stetig zu verbessern. Zu diesem Zweck fließen langjährige Erfahrung, gesammelt seit der Pionierzeit in den 1980er-Jahren, und innovative Denkansätze in unsere Konzeptionen ein. Introduction to the Company Vision aerodyn has made it its mission to promote technical development in the construction of wind turbines and to help create a future of environmentally friendly, regenerative and non-hazardous power generation. Our aim is to constantly improve on the efficiency and cost effectiveness of this technology. For this purpose our concepts draw upon many years of experiences collected since the pioneering period in the 1980s as well as innovative approaches to thinking. 8

11 11 Company The engineering firm aerodyn specialises in developing individual concepts for entire wind turbines as well as for their individual components. We also offer licenses for the aerodynblade rotor blades as well as for the aeromaster turbines in their respective different performance and type classes. Our designs have decisively influenced the current state of the art and reliably ensure clean, high-efficiency and costeffective power generation on five continents. Turbines designed by aerodyn reached a global market share of 12.3% at the end of 2011 and was thereby ranked second place worldwide. By the end of 2012 we were able to once again expand our market share to 12.5%. The vibration monitoring specialists Getriebeendschalter für Azimut und Pitch Protect and enhance your wind turbine investment by vibration based protection solutions PCH 1026 Wind Turbine Monitor weltweit führend im Bereich Sandwichtechnologie The DIAB structural core materials range has been progressively developed and refined to meet the many and varied requirements of its worldwide customers base. DIAB GmbH Max-von-Laue-Straße Hemmingen Tel / Fax 0511 / Shock protection GL 2010 certification Tower/drive train vibrations Advanced functionalities Ved Klædebo 4, DK-2970 Hørsholm, Copenhagen Denmark Phone ,

14 ai-vtcw_7.0_en_aik Wind Turbines Without Frequency Converter. Looking for reliable solutions? The variable speed hydrodynamic gearbox WinDrive from Voith is a unique solution to generating electricity from the wind. The WinDrive paves the way for proven direct-coupled synchronous generators. Voith congratulates aerodyn on their 30th anniversary and is looking forward to the further cooperation for the 5 MW and 7.X MW projects. We design the foundations for your success We thank you for 20 years of successful cooperation and extend our best wishes for the future to aerodyn Energiesysteme GmbH. Ingenieurbüro Fröhling & Rathjen GmbH & Co. KG Schulstraße 22 D Harsefeld Tel. +49 (0) Fax +49 (0)

15 Together, we can do big things. Decades ago, we pioneered the fi rst hand lay up systems for the fl edgling modern wind energy industry. Today, we are just as dedicated to refi ning our technologies to help make turbines more effi cient and cost-competitive. And, with our fi rst-class customer service, no wonder we are the world s leading supplier of infusion resin systems for the wind industry. Momentive is proud to be an Aerodyn approved resin supplier. For more information, Momentive Specialty Chemicals is a global leader in specialty chemicals and materials with over 10,000 people and 90 manufacturing facilities dedicated to making our customers products and processes perform better. We re the science behind what lies ahead Momentive Specialty Chemicals Inc. momentive.com and denote trademarks owned by or licensed to Momentive Specialty Chemicals Inc. MOMENT-2453-NextGen_Wind_Energy_AD_FA.indd 1 2/21/13 5:47 PM Committed to precision Master Plugs, Moulds, Prototypes Knierim operates 3 customized 5-axis milling machines up to 34 x 8.5 x 4 meters to produce master plugs, moulds, and direct tools - heatable with electric wire mesh, carbon fiber or hydronic heating - for all purposes. Blades, Nacelles, Prefabs Moulds, large main or small byforms, are made of GRP or CFRP by a hand laying technique or with vacuum infusion and prepreg technology. Engineering Knierim also offers CAD/CAM services to convert your 2D data into 3D surface areas. Knierim s outstanding expertise through many years of experience in high tech composite boat building and the construction of large industrial components as for wind turbines guarantees short processing times even for complex projects, flexibility regarding customer s demands, and reliable on time deliveries. Knierim s location directly at the Kiel Canal with a long deep water pier in front of the plant ensures that parts can be easily shipped all over the world. Knierim Tooling GmbH Uferstr Kiel Tel

18 Unternehmensvorstellung Introduction to the Company Produktentwicklung Product Development Lizenzprodukte Licensing Products Besondere Projekte Special Projects Historie History 18

19 19 Product Development aerodyn handles both the development of entire wind energy converters as well as individual components. Together with our clients we determine the specifications and requirements of the respective project with regard to materials and production processes as well as transport, installation and environmental conditions. The project realisation is then divided into five basic development steps: 1. The Concept Study Different technical concepts are compared with each other. We analyse the requirements and the possible steps to take to find the optimal solution in close cooperation with our customers. 2. Design Phase I The initial load case calculations are carried out and the details of the primary components are determined. In addition, the technical specifications are clarified with the suppliers, structural components are calculated and an initial design of the machine components is created during this step. The rotor blade and tower design as well as the finite element analysis (FEA) of the hub and main frame are a part of this process. A design review is conducted together with the customer and the suppliers are selected at the end of this phase. 3. Design Phase II The calculations of the load cases and structural components are finalised and the suppliers of the individual components produce the required documentation. aerodyn creates electrical circuit diagrams on the basis of the selected components. Another design review with the customer as well as the documentation of the results conclude the third phase. 4. Testing and Certification We oversee the inspection of the documentation produced in-house as well as the calculation by the certification body. The component suppliers are responsible for assisting with the inspection of externally produced documentation. Once all of the documents have successfully passed the inspection then the certification body will create an A-Design Assessment Report. 5. Prototype and Commissioning aerodyn assists and supports its customers with the realisation of the design, the shop assembly of the prototypes and the shop commissioning. The project is concluded with the final commissioning on site.

20 ESM Energie- und Schwingungstechnik Mitsch GmbH The pioneering specialists you need for vibration control technology in wind turbines. Every day, more than 1,000,000 ESM components worldwide transfer direct rotor forces and minimize the constraint forces caused by mechanical deformation while providing unsurpassed sound isolation. Over 20 years' experience of vibration technology and close cooperation with nearly all leading wind turbine manufacturers worldwide. Utmost quality, punctuality and reliability Benefit from a powerful, lasting partnership as we work towards a bright future together! Auf der Rut Rimbach-Mitlechtern Germany Phone: +49 (0) Fax: +49 (0) Internet: TÜV NORD all services from a single source. TÜV NORD is one of the leading global accredi ted certification bodies, certifying on- and offshore wind turbines and projects according to all international standards and regulations. In addition, the TÜV NORD Group evaluates specific site conditions and supports operation of wind turbines over their entire lifecycle. On- & Offshore Type and Project Certification (e.g. IEC, GL) Type approvals (DIBt) Manufacturing inspection/surveillance In-Service inspections Any kind of technical inspections (2nd and 3rd party) Site assessment Periodic monitoring Due diligence Design Assessment Type Certification Project Certification Component Certification Training Guidelines GL Renewables Certification is a leading certification body for renewable energy projects and the associated equipment. With a workforce of 185 employees, GL Renewables Certification has offices in Germany, UK, USA, Canada, India and China. Manufacturers, banks and insurers around the world rely on the state-of-the-art service provided by GL Renewables Certification. See more of what we do at

27 27 Turmauslegung Der Turm einer Windenergieanlage ist nicht einfach nur die Plattform für die Turbine. Seine Struktur hat entscheidenden Einfluss auf Betriebsfestigkeit und Dynamik der Gesamtanlage und somit auf deren Lebensdauer und Ökonomie. Nicht zuletzt gibt es für ein Bauwerk mit den Ausmaßen eines WEA-Turmes etliche Sicherheitsstandards zu erfüllen. Alle frequenzbestimmenden Parameter müssen für sich und in Kombination beachtet werden. Abhängig von den physikalischen Eigenschaften des darunter befindlichen Bodens, erfordert die Auswahl der Materialien für den eigentlichen Turm und das unter ihm liegende Fundament deshalb besondere Sorgfalt. aerodyn bietet Herstellern volle Unterstützung bei Konzeption, Entwicklung, Berechnung, Dokumentation nach nationalen und internationalen Standards, Prüfung der Unterlagen und Vorlage zur Zertifizierung an. Tower Design The tower of a wind turbine is not just simply the platform for the turbine. Its structure has a decisive effect on the operational stability and dynamics of the entire turbine and thereby on its lifetime and economic efficiency. Last but not least, there are some safety standards that must be fulfilled for a structure with the dimensions of a wind turbine. All parameters with a decisive influence on the frequency must be taken into consideration both by themselves as well as in combination. The selection of the materials for the actual tower and the foundation on which it rests is dependent upon the physical characteristics of the ground below it and therefore requires special care. aerodyn offers manufacturers full support with the conception, development, calculation, documentation according to national and international standards, review of the documents and submission for certification.

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