Paul Jasinkiewicz, Northville US

Paul Jasinkiewicz, Northville, MI US

Patent application number

Description

Published

20100083639

Apparatus and Method for Optimizing Exhaust Temperature Control in a Vehicle During Particulate Filter Regneration - A method controls an exhaust gas temperature from a vehicle engine during regeneration of particulate filter (PF) in a vehicle having an oxidation catalyst (OC) and a selective catalytic reduction catalyst (SCR). The method ensures that a final OC temperature does not exceed a maximum of the target OC outlet temperature and a calibrated maximum OC outlet temperature. An apparatus for controlling a temperature of the exhaust gas includes sensors for measuring a temperature within the exhaust system and a controller having an algorithm, an OC temperature lookup table, and a PF temperature lookup table. The algorithm calculates a target OC outlet temperature using the lookup tables and a delayed error value that compensates for a thermal mass of the SCR. Actual OC outlet temperature is limited during regeneration of the PF to the lesser of the target OC outlet temperature and a calibrated maximum OC outlet temperature.

04-08-2010

20100223910

ENVIRONMENTAL FACTOR BASED PARTICULATE FILTER REGENERATION - A control module for a vehicle includes a correction module that generates a correction signal based on a regeneration state of an exhaust system of the vehicle and based on a received environmental signal. The environmental signal includes at least one of an altitude value, an ambient temperature, and an air flow value. The air flow value corresponds to air flow across an external area of the exhaust system. A first post injection module generates a first post injection signal. A second post injection module adjusts the first post injection signal based on the correction signal to generate a second post injection signal.

09-09-2010

20100242447

AMMONIA LOAD CONTROL FOR SCR CATALYST PRIOR TO DPF REGENERATION - A method and control system for a selective catalytic reduction (SCR) catalytic converter and a diesel particulate filter (DPF) includes a DPF control module that determines a particulate matter (PM) load progress of the DPF and generates a DPF regeneration request based on the PM load progress. The control system also includes an SCR control module that selectively adjusts an ammonia load of the SCR catalytic converter prior to regeneration of the DPF based on a storage capacity of the SCR catalytic converter and the PM load progress.

09-30-2010

20100250090

INJECTOR TIP CLEANING SYSTEMS AND METHODS - A treatment control system comprises a monitoring module and an injection control module. The monitoring module monitors an exhaust temperature and an exhaust flow rate in an exhaust system of a vehicle. The injection control module controls injection of a dosing agent into the exhaust system for first and second regeneration events of a diesel particulate filter (DPF) and selectively injects a predetermined amount of the dosing agent into the exhaust system between the first and second regeneration events when the exhaust temperature is greater than a predetermined temperature and the exhaust flow rate is greater than a predetermined flow rate.

09-30-2010

20100269489

OXIDATION CATALYST OUTLET TEMPERATURE CORRECTION SYSTEMS AND METHODS - A temperature control system comprises a temperature determination module, a temperature correction module, a temperature control module, and an updating module. The temperature determination module determines a desired outlet temperature for an oxidation catalyst (OC) that is located upstream of a particulate filter (PF) in an exhaust system. The temperature correction module determines a temperature correction from a plurality of temperature corrections. The temperature control module controls an outlet temperature of the OC based on the desired outlet temperature and the temperature correction. The updating module selectively updates at least one of the plurality of temperature corrections when an engine speed and an engine load are within respective predetermined ranges.

10-28-2010

20100300074

EXHAUST HYDROCARBON INJECTION CONTROL SYSTEM AND METHOD - A system comprises an injection control module and a fuel film module. The injection control module controls a flow rate of fuel injected into an exhaust system to adjust a temperature of exhaust gas. The fuel film module determines an accumulation rate of fuel on a surface of the exhaust system based on the flow rate of the fuel. The fuel film module determines a release rate of fuel from the surface of the exhaust system based on a flow rate of the exhaust gas. The injection control module adjusts the flow rate of the fuel based on the accumulation rate and the release rate.

12-02-2010

20100307139

REGENERATION SYSTEMS AND METHODS FOR PARTICULATE FILTERS USING VIRTUAL BRICK TEMPERATURE SENSORS - An exhaust control system includes a temperature sensor, a temperature estimation module, and an exhaust condition adjustment module. The temperature sensor measures an outlet temperature of an exhaust gas downstream from an emission reduction device. The temperature estimation module estimates a highest temperature of the emission reduction device. The exhaust condition adjustment module controls operation of the exhaust control system based on the highest temperature of the emission reduction device.

12-09-2010

20110041477

SYSTEM AND METHOD FOR CONTROLLING REDUCING AGENT INJECTION IN A SELECTIVE CATALYTIC REDUCTION SYSTEM - An engine control system includes a dosing control module and an offset determination module. The dosing control module actuates an injector to inject a first amount of reducing agent into exhaust gas produced by an engine during a period when a temperature of the exhaust gas is greater than a predetermined temperature threshold. The offset determination module determines an efficiency of a selective catalytic reduction (SCR) material based on measured amounts of nitrogen oxide (NOx) during the period and expected NOx amounts, wherein the measured amounts of NOx are measured at locations upstream and downstream from the SCR material, and wherein the expected NOx amounts are based on the temperature of the exhaust gas and the first amount of reducing agent.

02-24-2011

20110047971

DOSING CONTROL SYSTEMS AND METHODS - A dosing control system for a vehicle includes a pump control module and an enabling/disabling module. The pump control module controls a pump that provides dosing agent to a dosing agent injector located upstream of a selective catalytic reduction (SCR) catalyst in an exhaust system. The enabling/disabling module disables the pump for a predetermined melting period after engine startup when the dosing agent is frozen and selectively activates the pump during the predetermined melting period to cool the dosing agent injector when a tip temperature of the dosing agent injector is greater than a predetermined temperature.

03-03-2011

20110061363

EXHAUST DIAGNOSTIC SYSTEMS AND METHODS FOR RESETTING AFTER OPERATION WITH POOR REDUCTANT QUALITY - An exhaust diagnostic system includes a selective catalyst reduction (SCR) efficiency testing module that determines an efficiency of a SCR catalyst. An exhaust gas temperature management module selectively adjusts a temperature of the SCR catalyst to a predetermined temperature range using intrusive exhaust gas temperature management. A test enabling module initiates an SCR efficiency test using the SCR efficiency module after failing a prior SCR efficiency test and while the temperature of the SCR catalyst is within the predetermined temperature range.

03-17-2011

20110107741

EXHAUST GAS OXYGEN CONCENTRATION CONTROL SYSTEM AND METHOD - An engine control system comprises an oxygen comparison module and a regeneration control module. The oxygen comparison module compares an oxygen concentration of an exhaust gas of an engine to an oxygen threshold. A regeneration control module initiates regeneration of a particulate filter and controls regeneration based on the oxygen comparison and at least one of a particulate filter load, a particulate filter temperature, and a speed of the engine.

05-12-2011

20110308233

SELECTIVE CATALYTIC REDUCTION (SCR) CATALYST DEPLETION CONTROL SYSTEMS AND METHODS - A dosing control system for a vehicle includes an adaption triggering module, a dosing management module, and an adaption ending module. The adaptation triggering module triggers performance of an adaptation event when a first amount of nitrogen oxides (NOx) measured by a first NOx sensor located downstream of a selective catalytic reduction (SCR) catalyst is greater than a predicted value of the first amount of NOx. The dosing management module disables dosing agent injection during the adaptation event. The adaptation ending module selectively delays ending the adaptation event after a predetermined number of phases of the adaption event have been completed based on a comparison of the first amount of NOx with a second amount of NOx measured by a second NOx sensor located upstream of the SCR catalyst.

12-22-2011

20110311420

SELECTIVE CATALYTIC REDUCTION (SCR) CATALYST DEPLETION CONTROL SYSTEMS AND METHODS - A dosing control system for a vehicle includes a current storage module, an adaption triggering module, and an adaption ending module. The current storage module estimates an amount of ammonia stored by a selective catalytic reduction (SCR) catalyst. The adaptation triggering module triggers a reduction of the amount of ammonia stored by the SCR catalyst to zero when a first amount of nitrogen oxides (NOx) measured by a first NOx sensor located downstream of the SCR catalyst is greater than a predicted value of the first amount of NOx. The adaptation ending module selectively ends the reduction and enables injection of dosing agent based on a comparison of the first amount of NOx with a second amount of NOx upstream of the SCR catalyst.

12-22-2011

20120000187

PARTICULATE FILTER REGENERATION INTERRUPTION SYSTEMS AND METHODS - A regeneration control system for a vehicle includes a regeneration control module and a regeneration interrupt module. The regeneration control module selectively provides fuel to an oxidation catalyst for a regeneration event of a particulate filter that occurs during a predetermined melting period for frozen dosing agent. The regeneration interrupt module selectively interrupts the regeneration event and disables the provision of fuel to the oxidation catalyst before the regeneration event is complete when a temperature of a dosing agent injector that is located between the oxidation catalyst and the particulate filter is greater than a predetermined temperature.

01-05-2012

20120004863

METHOD OF MONITORING SOOT MASS IN A PARTICULATE FILTER AND MONITORING SYSTEM FOR SAME WITH CORRECTION FOR ACTIVE REGENERATION INEFFICIENCY - A method of monitoring soot mass in a particulate filter of an exhaust system includes determining a pressure differential across the filter, obtaining a first soot mass estimate by fitting the determined pressure differential to a first stored database of measured or modeled pressure differentials and corresponding measured soot masses taken during filter regeneration using a substantially similar filter previously loaded following a complete filter regeneration, and obtaining a second soot mass estimate by fitting the determined pressure differential to a second stored database of measured or modeled pressure differentials and corresponding measured soot masses taken during filter regeneration using a substantially similar filter loaded following an incomplete filter regeneration. Actual soot mass is estimated by calculating a weighted sum of the first and second soot mass estimates with weighting based on operating parameters indicative of regeneration efficiency. A monitoring system for a particulate filter is also provided.

01-05-2012

20120006003

METHOD OF OPERATING A VEHICLE UNDER FROZEN DIESEL EMISSION FLUID CONDITIONS - A method of controlling a vehicle includes determining if a diesel emission fluid is at least partially frozen, and determining if the vehicle is currently operating in a low diesel emission fluid inducement protocol. If the vehicle is not currently operating in the low diesel emission fluid inducement protocol, and the diesel emission fluid is at least partially frozen, then a temporary minimum diesel emission fluid mass may be defined to prevent entry of the vehicle into the low diesel emission fluid inducement protocol.

01-12-2012

20120006008

OPTIMIZATION OF ACTIVE REGENERATION TRIGGERS BASED ON AMBIENT AND VEHICLE OPERATING CONDITIONS - A method of controlling the regeneration of a particulate filter includes defining a regeneration trigger limit for at least one operating parameter of the vehicle, modifying the regeneration trigger limit based upon a sensed ambient operating condition and a sensed vehicle operating condition to define a modified regeneration trigger limit, and regenerating the particulate filter when the modified regeneration trigger limit for the operating parameter is reached.

01-12-2012

20120174652

SYSTEM AND METHOD FOR ESTIMATING A MASS OF PARTICULATE MATTER ACCUMULATED IN A PARTICULATE FILTER - A particulate estimation system is configured for estimating a mass of particulate matter accumulated in a particulate filter of an exhaust system. The system includes a memory device, an interface, and a controller. The memory device stores a plurality of modules. Each of the plurality of modules is configured to uniquely estimate an amount of the particulate matter accumulated within the particulate filter over a period of time. The interface receives a plurality of input signals. The plurality of input signals correspond to a plurality of modules that are stored in the memory device. The controller derives a hybrid model based on the input signals. The hybrid model is configured to provide an output that is an estimation of the amount of particulate matter accumulated within the particulate filter over the period of time as a function of the plurality of input signals.

07-12-2012

20120198820

SYSTEM AND METHOD FOR ESTIMATING AN AMOUNT OF PARTICULATE MATTER ACCUMULATED IN A PARTICULATE FILTER - An amount of particulate matter accumulated in a particulate filter of an exhaust system is estimated by preloading a memory location with a plurality of hybrid models. Each hybrid model estimates an amount of particulate matter accumulated in the particulate filter between a pair of operating points. An estimated amount of particulate matter accumulated in the particulate filter is stored in the memory location for each hybrid model. Each hybrid model is ranked based on estimation accuracy during operating conditions and the highest ranked hybrid model is selected. The estimated amount of particulate matter accumulated in the particulate filter corresponding to the highest ranked hybrid model is added to the soot estimation value stored in the memory location that corresponds to a ranked hybrid model to provide a soot estimation value of a cumulative estimated amount of particulate matter contained in the particulate filter for the ranked hybrid model.

08-09-2012

20120227381

PARTICULATE FILTER REGENERATION PROCESS DIAGNOSTIC - A system for the treatment of exhaust gases includes an engine, an exhaust system, and a controller. The exhaust aftertreatment system is configured to accept exhaust gas from the engine and includes a particulate filter configured to filter particulate matter from the exhaust gas. A controller is configured to determine an actual temperature of the particulate filter during a regeneration process and analyze the actual temperature relative to a temperature deviation threshold. The controller is configured to adjust the temperature deviation threshold in real time based, at least in part, on an operating condition of the engine and a mass flow of the exhaust gas.

09-13-2012

20120255285

ELECTRONICALLY HEATED SELECTIVE CATALYTIC REDUCTION (SCR) DEVICE - An exhaust gas treatment system is provided having an internal combustion engine, an exhaust gas conduit, a passive selective catalyst reduction (SCR) device, a heated SCR device, and a control module. The exhaust gas conduit is in fluid communication with and is configured to receive an exhaust gas from the internal combustion engine. The passive SCR device is in fluid communication with the exhaust gas conduit and is configured to receive the exhaust gas. The passive SCR includes a passive SCR temperature profile. The heated SCR device is in fluid communication with the exhaust gas conduit and is configured to receive the exhaust gas. The heated SCR device is located upstream of the passive SCR. The heated SCR is selectively activated to produce heat. The control module is in communication with the heated SCR and the engine and includes a control logic for determining the passive SCR temperature profile.

10-11-2012

20120272638

REGENERATION METHODS AND SYSTEMS FOR PARTICULATE FILTERS - A method of regenerating a particulate filter of an exhaust system is provided. The method includes determining a first regeneration mode based on a soot level; generating control signals to a first fuel injector associated with an engine based on the first regeneration mode; determining a second regeneration mode based on the soot level; and generating control signal to a second fuel injector associated with an exhaust stream of the exhaust system based on the second regeneration mode.

11-01-2012

20120291421

EXHAUST TREATMENT METHODS AND SYSTEMS - A control method for an exhaust treatment system is provided. The method includes: selectively determining a fluid state from a plurality of fluid states based on a temperature of a fluid supply source; estimating an average consumption rate based on the fluid state; and evaluating a fluid supply within the fluid supply source based on the average consumption rate.

11-22-2012

20130014575

EXHAUST DIAGNOSTIC SYSTEM AND METHOD WITH SCR NH3 DEPLETION CLEANSING MODE FOR INITIAL STEP IN THE DEF QUALITY SERVICE HEALING TEST - An exhaust diagnostic system comprises a selective catalyst reduction (SCR) component testing module, an exhaust stream temperature management module, and a test enabling module. The component testing module executes an SCR component efficiency test. The exhaust stream temperature management module adjusts a temperature of the SCR component to a predetermined temperature range. The test enabling module executes a process for depleting a reductant load and subsequently initiates an SCR component efficiency test while the temperature of the SCR catalyst is within the predetermined temperature range.

01-17-2013

20130025266

STRATIFIED PARTICULATE FILTER REGENERATION SYSTEM - An exhaust gas treatment system for an internal combustion engine is provided and includes an exhaust gas conduit, a hydrocarbon supply, a particulate filter (“PF”), at least one sensor, a first temperature sensor, a second temperature sensor, and a control module. The PF is in fluid communication with the exhaust gas conduit and has a filter structure for removal of particulates in the exhaust gas. The filter structure has an innermost region and an outermost region. The PF is selectively regenerated during operation of the internal combustion engine. The PF has a stratified temperature structure that causes the particulates trapped at the innermost region of the PF burn off before the particulates trapped in the outermost region of the PF during regeneration. The control module has a memory with an infinite stage temperature control curve stored thereon.

01-31-2013

20130125529

METHOD FOR CONTROLLING REGENERATION WITHIN AN AFTER-TREATMENT COMPONENT OF A COMPRESSION-IGNITION ENGINE - A method for controlling regeneration within an after-treatment component of a compression-ignition engine comprises calculating an initial estimate of accumulated particulate matter based on a pressure-based soot accumulation model and a pressure drop index indicative of a decrease in pressure across the component. An adjusted estimate of accumulated particulate matter in the component is calculated based on the initial estimate and a soot prediction error inherent in the soot model. The adjusted estimate is compared to a predetermined threshold associated with the after-treatment component, and a remedial action is initiated when the adjusted estimate of accumulated particulate matter in the after-treatment component exceeds the predetermined threshold. The pressure-based soot accumulation model may be configured to predict soot accumulation in the absence of passive regeneration, and an adjusted kinetic burn model may be used to estimate a quantity of soot disposed through passive regeneration.

05-23-2013

20130192213

Control System For Modulating An Air Mass - A control system for an internal combustion engine is provided, and includes an exhaust gas conduit, an oxidization catalyst (“OC”) device, a temperature sensor, an intake mass air flow sensor, an engine air intake mechanism, and a control module. The exhaust gas conduit is in fluid communication with, and is configured to receive an exhaust gas. The OC device is in fluid communication with the exhaust gas conduit. The OC device has an OC light-off temperature. The OC device is selectively activated to the light-off temperature to induce oxidization of the exhaust gas. The temperature sensor is situated in the exhaust stream upstream of the OC device. The temperature sensor monitors an exhaust gas temperature. The intake mass air flow sensor measures an air mass entering the internal combustion engine. The engine air intake mechanism is selectively activated to modulate the air mass entering the internal combustion engine.

08-01-2013

20130239550

FLEXIBLE REGENERATION TIME OF DIESEL PARTICULATE FILTER BASED ON FUEL EFFICIENCY - A method of controlling an exhaust gas treatment system includes measuring a quantity of fuel used by the vehicle during a defined time period of a regeneration event, and estimating a quantity of particulate matter being burnt from a particulate filter during the defined time period to define a particulate matter burn rate. The quantity of fuel used is compared with the calculated particulate matter burn rate to define a regeneration fuel efficiency ratio. The regeneration fuel efficiency ratio is compared to a minimum regeneration fuel efficiency rate to determine if the regeneration event is an efficient use of fuel or is not an efficient use of fuel. The regeneration event is stopped prior to an estimated completion of the regeneration event when the comparison of the regeneration fuel efficiency ratio to the minimum regeneration fuel efficiency rate indicates that the regeneration event is not an efficient use of fuel.

09-19-2013

20130239553

SYSTEM FOR DETERMINING SULFUR STORAGE OF AFTERTREATMENT DEVICES - An exhaust gas treatment system for an internal combustion engine for determining a total amount of sulfur that is stored on at least one aftertreatment device is provided. The exhaust gas treatment system includes a control module that monitors operation of the internal combustion engine for an amount of fuel consumed and an amount of oil consumed by the internal combustion engine. The control module includes a sulfur adsorption module and a total sulfur storage module. The sulfur adsorption module determines a rate of sulfur adsorption in at least one aftertreatment device. The rate of sulfur adsorption is based on the amount of fuel consumed and the amount of oil consumed. The total sulfur storage module is in communication with the sulfur adsorption module. The total sulfur storage module determines the total amount of sulfur stored based on the rate of sulfur adsorption.

09-19-2013

20140013725

KINETICS-BASED SCR CONTROL MODEL IMPROVEMENT - A method for monitoring a discrete substrate element from an ammonia-selective catalyst reduction device configured to treat an exhaust gas feedstream of an internal combustion engine includes monitoring amounts of ammonia that are adsorbed, desorbed, and oxidized and an amount of ammonia that is consumed in reducing NOx in the exhaust gas feedstream from the discrete substrate element. An amount of ammonia consumption for the discrete substrate element is determined based on the amount of ammonia that is oxidized and the amount of ammonia that is consumed in reducing NOx in the exhaust gas feedstream. The amount of ammonia that is adsorbed and the amount of ammonia that is desorbed for the discrete substrate element are compared and the amount of ammonia consumption for the discrete substrate element is adjusted when the amount of ammonia that is adsorbed is less than the amount of ammonia that is desorbed.

01-16-2014

20140123608

ENGINE-OUT SOOT FLOW RATE PREDICTION - A method for engine-out soot flow rate prediction of an exhaust gas treatment system is provided. A measured level of oxides of nitrogen in the exhaust gas treatment system is received. An engine fuel injection timing and air-fuel ratio of an engine producing the oxides of nitrogen are also received. An engine timing factor is determined based on the engine fuel injection timing. An engine air-fuel ratio factor is determined based on the engine air-fuel ratio. An engine-out soot flow rate prediction is generated based on the measured level of oxides of nitrogen, the engine timing factor, and the engine air-fuel ratio factor.

05-08-2014

20140338434

ADAPTIVE SOOT MASS ESTIMATION IN A VEHICLE EXHAUST AFTER-TREATMENT DEVICE - A method of estimating a total amount of soot in a diesel particulate filter includes monitoring a pressure differential across the diesel particulate filter; monitoring an engine speed and an engine load from an engine in fluid communication with the diesel particulate filter; determining a first soot mass estimate from the monitored pressure differential, the first soot mass estimate having an associated confidence indicator based on the monitored engine speed and engine load; determining a second soot mass estimate from the monitored engine speed and engine load; and outputting the first soot mass estimate if the confidence indicator is above a predetermined threshold, and outputting the second soot mass estimate if the confidence indicator is below the predetermined threshold.

11-20-2014

20150033704

TEMPERATURE GRADIENT CORRECTION OF AMMONIA STORAGE MODEL - An exhaust gas treatment system includes a SCR device that stores a reductant that reacts with the NOx emissions and a reductant supply system to inject the reductant according to a reductant load model. At least one temperature sensor or model generates a temperature signal indicating an SCR temperature of the SCR device. The exhaust gas treatment system further includes a control module in electrical communication with the reductant supply system. The control module is configured to determine an amount of reductant that slips from the SCR device based on the at least one temperature signal and the rate of change of the SCR temperature. The control module further determines a correction factor based on the amount of slipped reductant to modify the reductant load model.