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Otsuka Indonesia, PT is a manufacturing to order company which
produce pharmacy products, such as infuse. Infuse is one of healthy
product which use to replace food substance in our body in liquid form,
transfused into our body by blood vessel. The main focus of this research
is infuse which is one of the most product produced. Infuse produced in
production unit of LVP (Large Volume Parenteral). A kind of infuse
specification depend on the order from customer. The situation of
production prosses in company now a days indicates a waste. From the
research indicates two critical wastes, these are waiting and defect.
Waiting caused by machine's downtime while defect found because the
products did not fulfill the specification criteria. The waste appearence
made the production prosses uneffective. This reasearch use Lean Six
Sigma method that can identified and analized the activity of non-value
added, minimize the waste and increase the quality of the product of the
production prosses. The research steps follow the DMAI cycle that use
big picture mapping, waste identification, the main caused of wasted
form, analize the waste use RCA and FMEA. Then the final step is repair
based on the value of higest RPN. From the result we got four repair
alternative. And depend on the highest value we know that filling case
modification alternative, cover design of filling prosses and the best of
autoclave machine validation.

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