Maintenance

Job PurposeTo use your unique talents, experience, skills, education and enthusiasm to complete the Operations team and to recognize that your contribution is essential to the vision of our Clfient.

Key Responsibilities and Duties1. Ensure the safe and efficient operation of all equipment to meet or exceed company established Overall Equipment Effectiveness (OEE) expectations and customer quality expectations. Follow Lock out I Tag out policy. Proactive in addressing unsafe conditions on production equipment Process production equipment and maintain documentation to support process changes. Proactive in addressing inefficiencies of production equipment Perform maintenance tasks as outlined by Maintenance Manager and/or TPM Leader. Use power tool equipment in the shop in a safe manner to avoid injury or harm to self or other employees.

2. Perform scheduled Preventative Maintenance tasks as outlined by Maintenance Manager and/or TPM Leader. Proactive in addressing machine inefficiencies during preventative maintenance. Evaluate operator checklist and comments prior to performing preventative maintenance to ensure all causes for production inefficiencies are addressed and corrected. Ensure equipment is clean and in 'showroom condition' after preventative maintenance is performed on production equipment Continually evaluate equipment for improvement areas. Tag components or parts that need repair, replacement or improvement as outlined in the Total Productive Manufacturing (TPM) guidelines.

3. Perform scheduled production equipment mold changeovers as outlined by Maintenance Manager and/or TPM Leader. Perform changeovers with limited downtime as described in Single Minute Exchange of Dies (SMED) procedures. Ensure production equipment is in safe and efficient operation after each changeover.

4. Perform maintenance tasks as outlined by Maintenance Manager. Troubleshoot hydraulic, pneumatic, electrical, mechanical and process problems with equipment as needed or directed by management or Production Supervisor. Perform building maintenance as directed by management

Committee Member of the following:1. Maintenance Staff2. Problem Solving Team - as necessary

Experience, Educational and Technical QualificationsOur Maintenance Mechanic should possess a sense of urgency, accountability, business ethics, professionalism, self-motivation and the desire and focus to improve the business. The Maintenance Mechanic may be asked to perform all duties and responsibilities of a production operator.Our Maintenance Mechanic must possess a High School diploma or GED equivalent.

Abilities Required Must be able to come to work promptly and regularly. Must be able to take direction and work well with others. Must be able to work under the stress of deadlines. Must be able to concentrate and perform accurately. Must be able to react to change productively and to handle other tasks as assigned.

Stooping: Bending body downward and forward by bending spine at waist. This requires the full use of the lower extremities and back muscles.

Crouching: Bending body downward and forward by bending legs and spine. Reaching: Extending hand(s) and arm(s) in any direction.Standing: Standing for sustained periods of time.

Walking: Moving over long distances to accomplish tasks.

Pushing: Using upper extremities to press against something with steady force in order to thrust forward, downward or outward.

Pulling: Using upper extremities to exert force in order to draw, drag, haul or tug objects in a sustained motion. Lifting: Raising objects from a lower to a higher position or moving objects horizontally from position to position. Grasping: Applying pressure to an object with the fingers and palm.Feeling: Perceiving attributes of objects, such as size, shape, temperature or texture by touching with skin. Fingering: Picking, pinching, or otherwise working primarily with fingers rather than with the whole hand or arm.Talking: Expressing or exchanging ideas by means of the spoken word. This includes activities where detailed or important spoken instruction must be conveyed to other workers accurately, loudly, or quickly.

Hearing: Perceiving the nature of sounds with no less than 40 dB at 500 Hz, 100 Hz, and 2000 Hz with or without correction. Able to receive detailed information through oral communication and to make fine discriminations in sound, such as when making fine adjustments on machine parts.

Repetitive Substantial movements of the arms, hand and/or fingers. Motion:Vision: Must be able to prepare and analyze data and figures. Eye sight capable of seeing small defects at distances close to the eyes.

Exertion: Medium Work- Exerting up to 50 pounds of force occasionally, and/or up to 20 pounds of force frequently, and/or up to 10 pounds of force constantly to move objects.

Environmental Working Conditions: The worker is subject to both inside and outside environmental conditions. The worker may be subject to extreme heat. Temperatures above 100 for periods of more than one hour. The worker is subject to noise. The worker is subject to vibrations. Exposure to oscillating movements of the extremities or whole body. The worker is subject to being exposed to moving mechanical parts, electrical current, chemicals, etc. The worker may be subject to atmospheric conditions, i.E. Fumes, odors, dusts, mists, gases or poor ventilation. The worker is subject to oils. Air and/or skin exposure to oils and other cutting fluids.