August 30, 2015

Cherry wood music stand made by Rende Zoutewelle

This summer, my fine woodworker husband has been working on some music stands. The one pictured above is made from solid cherry. We designed it together early on in our marriage (which is also often a working partnership) and two previous ones have been made and sold, one in mahogany, and a lighter coloured one in beech.

Rende’s workshop is next to the house, so I get to see from close by the magical transformation of planks of wood into works of art. I thought it would be nice to record and share the creation process since most people aren’t familiar with the different skills and the amount of patience involved.

The project is imagined, designed, and drawn and the wood is selected. It needs to be seasoned – dry enough to cut and plane without warping with changes in humidity. Some wood lays for months/years in humidity controlled environments before it can be used.

Rende started with the more labour intensive top- the surface that holds the music. The design was traced on the cherry plank and holes were drilled in the parts needing to be cut out so that the saw blade could be inserted. Note all the hard edges at this stage, it looks like a flat cut-out. Later it will be carefully shaped into the softly rounded, sculpted form you see in the finished version above.

Cutting out the design with a jigsaw

Lifting out a just cut shape

The top is set aside while the base is glued together. It starts out square, and the moveable middle part for adjustable height is already planned in and placed.

Working on the base

Then, the body is mounted on the lathe and turned using razor sharp chisels and gouges.

On the lathe

On the lathe detail

Shop overview with Rende turning the base

Turning the corners away

Beginning to take shape

The modelling process using various chisels

Top of base, detail

In this next series of photos, the joints for the legs are made. Slots are routed out of both the leg and base, pins are inserted, and legs are fitted and glued. Like everything else in this process it is precision work. Being even millimetres off at any step will result in something looking crooked or not standing straight.

Holding leg against the turned base

Attaching the pieces for the tenon joints

One leg glued in place

Legs being fitted and glued

Once the base is ready, it is time to do the finicky finishing on the top piece. This is where a lot of the patience comes in. The curves are painstakingly carved and smoothed to look like curling branches and leaves. Deadly sharp- (you could shave with them) chisels and knives are used. The forms are sculpted and worked until the craftsman is satisfied. Then they are worked to a still greater degree of perfection, until you really couldn’t find a nick or scratch or chisel mark.

The corners need to be done too

Detail of chisel marks and rounded shape

Rounding the curves

Next comes the laborious hand sanding process. Rende uses strips of sandpaper in a low grade (rough) to get between the tight curves of the design. After having gone over the front,back, and sides, the insides and outsides of all the curls, he sands it all over again with the next finer grade. And finally, when it looks smooth to me, he goes over the entire surface again with the finest grade of paper which is so fine, it almost polishes the wood.

Using narrow strips of sand paper to finish the rounding process

Note all the used strips of sandpaper on the workbench

Finally, the top is glued onto a support attached to the slender middle column running down the centre of the base. The little knob on the side for adjusting the height is turned on the lathe and slipped into one of the holes on the side. Then everything is oiled with several coats of Danish oil- a mix of natural oils and varnish. The light looking raw wood warms up into a deep honey coloured shine.

Top clamped on to the middle column

Finished except for oiling

The process takes about two weeks of steady work. Whoever buys it will have a beautiful functional music stand to grace a music room or living room, but also an heirloom that will be in the family for generations.