[Comment: For dates and availability of non-regulatory
government publications, publications of recognized organizations and
associations, federal rules, and federal statutory provisions referenced in
this rule, see the "Incorporation by Reference" paragraph at the end of rule
3745-21-01 of the Administrative
Code.]

(a)
Any facility that
has a potential to emit for VOC of less than 25.0 tons per year for all wood
furniture manufacturing operations combined.

(b)
Any facility that meets all the
requirements of paragraphs (A)(2)(b)(i) and (A)(2)(b)(ii) of this rule:

(i)
The facility uses no more than six
hundred twenty-five gallons per month, for every month, or no more than seven
thousand five hundred gallons per rolling twelve-month period, for every
twelve-month period, of coating, adhesive, cleaning, and washoff materials,
including thinners for such materials, for all wood furniture manufacturing
operations combined. A rolling twelve-month period includes the previous twelve
months of operation. The owner or operator of the facility shall maintain
records of the total gallons of coating, adhesive, cleaning, and washoff
materials, including thinners, used each month.

(ii)
All records specified under paragraph
(A)(2)(b)(i) of this rule shall be retained by the owner or operator for a
period of not less than five years and shall be made available to the director
or any authorized representative of the director for review during normal
business hours.

For any finishing operation, the owner or operator shall meet
the requirements of any one paragraph of paragraphs (D)(1) to (D)(5) of this
rule. If the owner or operator elects to use paragraph (D)(4) or (D)(5) of this
rule, the owner or operator shall also meet the requirements of paragraph (M)
of this rule.

In lieu of a VOC content limit for any topcoat subject to
paragraph (D) (1) or (D)(2) of this rule or any sealer subject to paragraph
(D(2) of this rule, a VOC emission control system shall be used that achieves
for each topcoat or sealer employed and designated for control, an overall
reduction of VOC emissions that is equal to or greater than the required
overall control efficiency determined in accordance with paragraph (I)(6) of
this rule. Also, if the VOC emission control system includes a thermal or
catalytic oxidizer, the control efficiency of the thermal or catalytic oxidizer
for VOC emissions shall be at least ninety per cent by weight.

Each topcoat employed in any day shall be subject to either a
daily VOC emissions limit or a VOC content limit, as specified in paragraphs
(D)(4)(a) and (D)(4)(b) of this rule. There is no VOC limit for sealers,
stains, basecoats, and washcoats.

(a)
The daily actual VOC emissions (Eday) shall not exceed the daily VOC emissions
limit (Lday) in which "Eday" and "Lday" are calculated for topcoats as follows:

Each topcoat and sealer employed in any day shall be subject to
either a daily VOC emissions limit or a VOC content limit, as specified in
paragraphs (D)(5)(a) and (D)(5)(b) of this rule. Stains, basecoats, and
washcoats can be included in the daily VOC emissions limit. There is no VOC
limit for stains, basecoats, and washcoats that are not included in the
alternative daily VOC emissions limit.

(a)
The daily actual VOC emissions (Eday)
shall not exceed the daily VOC emissions limit (Lday) in which "Eday" and
"Lday" are calculated for finishing materials as follows:

The owner or operator of a facility subject to this rule shall
prepare and maintain a written work practice implementation plan that defines
environmentally desirable work practices for each wood furniture manufacturing
operation and addresses each of the work practices contained in paragraphs (b)
to (d) and (f) to (k) of 40
CFR 63.803 of and the following:

(1)
For any terms pertaining to the work
practices that are not defined under paragraph (B) of this rule, the
definitions under 40 CFR
63.801 shall be the used;

(2)
The wording "Administrator (or delegated
State, local, or Tribal authority)" is replaced by the wording "Ohio
environmental protection agency district office or local air agency;"

(3)
The wording "organic HAP
solvent" is replaced by the wording "VOC solvent;" and

(4)
The plan shall be developed no more than
sixty days after the compliance date.

(1)
Except where otherwise specified within
this rule, any owner or operator of a facility that is subject to this rule
shall comply with the requirements of this rule by no later than the following
dates:

(a)
For a facility located in Butler,
Clermont, Hamilton, or Warren county for which installation commenced before
May 27, 2005, the compliance date of any wood furniture manufacturing operation
within the facility is either May 27, 2006 or the date of initial startup of
the wood furniture manufacturing operation, whichever is later.

(b)
For a facility located in Butler,
Clermont, Hamilton, or Warren county for which installation commenced on or
after May 27, 2005, the compliance date of any wood furniture manufacturing
operation within the facility is the date of initial startup of the wood
furniture manufacturing operation.

(c)
For a facility located in Ashtabula,
Cuyahoga, Geauga, Lake, Lorain, Medina, Portage, or Summit county, for which
installation commenced before the effective date of this rule, the compliance
date of any wood furniture manufacturing operation within the facility is
either twelve months from the effective date of this rule or the date of
initial startup of the wood furniture manufacturing operation, whichever is
later.

(d)
For a facility located
in Ashtabula, Cuyahoga, Geauga, Lake, Lorain, Medina, Portage, or Summit county
for which installation commenced on or after the effective date of this rule,
the compliance date of any wood furniture manufacturing operation within the
facility is the date of initial startup of the wood furniture manufacturing
operation.

(2)
For a
VOC emission control system that is used for a finishing operation to comply
with paragraph (D)(3), (D)(4), or (D)(5) of this rule, the owner or operator
shall demonstrate the overall control efficiency of the VOC emission control
system by testing the finishing operation and the VOC emission control system
in accordance with paragraph (J) of this rule within ninety days after the
finishing operation's compliance date.

(3)
Additional testing of the finishing
operation and the VOC emission control system in accordance with paragraph (J)
of this rule may be required by the director to ensure continued compliance.

(1)
For any incinerator used to comply with
paragraph (D) of this rule, the owner or operator shall install, calibrate,
maintain, and operate according to manufacturer's specifications, a temperature
monitoring device equipped with a continuous recorder. The temperature
monitoring device shall be located as follows:

(a)
Where a thermal incinerator is used, the
temperature monitoring device shall be located in the firebox or in the duct
immediately downstream of the firebox in a position before any substantial heat
exchange occurs.

(b)
Where a
catalytic incinerator is used, temperature monitoring devices shall be located
in the gas stream immediately before and after the catalyst bed.

(2)
For any regenerative carbon
adsorber used to comply with paragraph (D) of this rule, the owner or operator
shall install, calibrate, maintain and operate according to manufacturer's
specifications the following monitoring devices:

(a)
An integrating regeneration steam flow
monitoring device, having an accuracy of plus or minus ten per cent or better,
shall be employed for recording the total regeneration steam mass or volumetric
flow for each regeneration cycle.

(b)
A carbon bed temperature monitoring
device shall be employed for recording the carbon bed temperature after each
regeneration and within fifteen minutes of completing any cooling cycle.

(3)
For any
concentrator, such as a zeolite wheel or rotary carbon bed concentrator, used
to comply with paragraph (D) of this rule, the owner or operator shall install,
calibrate, maintain, and operate according to manufacturer's specifications the
following monitoring devices equipped with continuous recorders:

(b)
A
pressure monitoring device to measure pressure drop across the zeolite wheel or
rotary carbon bed with an accuracy of at least 0.5 inches of water column or
five percent of the measured value, whichever is larger.

(4)
Where a control device other than an
incinerator, regenerative carbon adsorber, or concentrator is used to comply
with paragraph (D) of this rule, or as an alternative to the monitoring device
specified in paragraphs (H)(1) to (H)(3) of this rule, the owner or operator
shall install, calibrate, maintain, and operate, according to manufacturer's
specifications, an organic monitoring device equipped with a continuous
recorder for measuring the concentration level at the outlet of the control
device.

(5)
For any capture system
that is part of a VOC emissions control used to comply with paragraph (D) of
this rule and that is a permanent total enclosure, the owner or operator shall
install, calibrate, maintain, and operate, according to manufacturer's
specifications, either one of the following:

(a)
A pressure monitoring device equipped
with a continuous recorder to measure pressure drop across the enclosure with
an accuracy of at least 0.5 inch of water column or five per cent of the
measured value, whichever is larger.

(b)
A monitoring device equipped with a
continuous recorder to measure the facial velocity of air through any natural
draft opening into the enclosure.

(6)
For any capture system that is part of a
VOC emissions control used to comply with paragraph (D) of this rule and that
is not a permanent total enclosure, the owner or operator shall install,
calibrate, maintain, and operate, according to manufacturer's specifications,
either one of the following:

(a)
A pressure
monitoring device equipped with a continuous recorder to measure the static
pressure for each capture device with an accuracy of at least 0.5 inch of water
column or five per cent of the measured value, whichever is larger.

(b)
A flow rate monitoring device equipped
with a continuous recorder to measure the flow in the duct from each capture
device in the capture system to the control device with an accuracy of at least
ten per cent of the flow.

For any capture system that is part of a VOC emissions control
used to comply with paragraph (D) of this rule and that contains bypass lines
which could divert flow (i.e., VOC emissions) away from the control device to
the atmosphere, the owner or operator shall for each bypass line meet the
requirements of any one paragraph of paragraphs (H)(7)(a) to (H)(7)(e) of this
rule.

(a)
(Flow control position
indicator) The owner or operator shall install, calibrate, maintain, and
operate, according to manufacturer's specifications, a flow control position
indicator that takes a reading at least once every fifteen minutes and provides
a record indicating whether the emissions are directed to the control device or
diverted from the control device. The flow control position indicator shall be
installed at the entrance to any bypass line that could divert the emissions
away from the control device to the atmosphere.

(b)
(Car-seal or lock-n-key) The owner or
operator shall secure the bypass line valve in the nondiverting position with a
car-seal or a lock-and-key type configuration. The owner or operator shall
perform a visual inspection of the seal or closure mechanism at least once
every month to ensure that the valve is maintained in the non-diverting
position and the emissions are not diverted away from the add-on control device
to the atmosphere.

(c)
(Valve
closure monitoring) The owner or operator shall employ a valve closure
monitoring system that ensures any bypass line valve is in the closed
(nondiverting) position through monitoring of valve position at least once
every fifteen minutes. The owner or operator shall inspect the monitoring
system at least once every month to verify that the monitor will indicate valve
position.

(d)
(Automatic shutdown
system) The owner or operator shall employ an automatic shutdown system in
which the finishing operation is stopped when flow is diverted by the bypass
line away from the control device to the atmosphere when the finishing
operation is running. The owner or operator shall inspect the automatic
shutdown system at least once every month to verify that it will detect
diversions of flow and shut down the finishing operation.

(e)
(Flow direction indicator) The owner or
operator shall install, calibrate, maintain, and operate, according to the
manufacturer's specifications, a flow direction indicator that takes a reading
at least once every fifteen minutes and provides a record indicating whether
the emissions are directed to the control device or diverted from the control
device. Each time the flow direction changes, the next reading of the time of
occurrence and flow direction must be recorded. The flow direction indicator
shall be installed in each bypass line or air makeup supply line that could
divert the VOC emissions away from the control device to the atmosphere.

(8)
(Alternative
control device monitoring) An owner or operator of a control device that is
part of a VOC emission control system used to comply with paragraph (D) of this
rule may request approval to employ monitoring devices and monitoring
parameters other than those listed in paragraphs (H)(1) to (H)(4) of this rule.
The request shall be submitted according to the procedures specified in
paragraph (H)(10) of this rule.

(9)
(Alternative capture system monitoring or
bypass line monitoring) An owner or operator of a capture system that is part
of a VOC emission control system used to comply with paragraph (D) of this rule
may request approval to employ monitoring devices and monitoring parameters
other than those listed in paragraphs (H)(5) to (H)(7) of this rule. The
request shall be submitted according to the procedures specified in paragraph
(H)(10) of this rule.

(a)
The owner or operator who has been
directed by any paragraph of this rule to request approval to employ monitoring
devices and parameters other than required by this rule shall submit within an
application for a permit or modification of a permit, or by other means
provided by the Ohio EPA or its delegated local air agency, the following
information:

(i)
A description of the
parameter(s) to be monitored to ensure the capture system or control device is
operated in conformance with its design and achieves the specified emission
limit, per cent reduction, or nominal efficiency, and an explanation of the
criteria used to select the parameter(s).

(ii)
A description of the methods and
procedures that will be used to demonstrate that the parameter indicates proper
operation of the capture system or control device being monitored, the schedule
for this demonstration, and a statement that the owner or operator will
establish an operating limit (operating parameter value) for the monitored
parameter as part of the initial compliance status report required in paragraph
(L)(2) of this rule.

(iii)
The
frequency and content of monitoring, recording, and reporting if monitoring and
recording is not continuous, or if reports of operating values when the
monitored parameter value is outside the operating limit established in the
permit or initial compliance report will not be included in semiannual
compliance status reports as specified in paragraph (L)(3) of this rule. The
rationale for the proposed monitoring, recording, and reporting system shall be
included.

(b)
If the
monitoring device and parameter are approved by the director, the monitoring
device and parameter, including associated records and semiannual reporting,
shall be specified in the terms and conditions of a permit or order issued by
the director. If required by USEPA, any director-approved alternative
monitoring device and/or monitoring parameter shall be submitted to USEPA for
approval as a revision of the state implementation plan.

(11)
While operating a VOC emission control
system for controlling emissions from a finishing operation, the owner or
operator shall not operate any capture or control device within the VOC
emission control system at a three-hour block average value greater than or
less than (as appropriate) the operating limits (operating parameter values)
established during the most recent compliance test(s) that demonstrated
compliance, except during periods of startup, shutdown, and malfunction.

(12)
The owner or operator shall
inspect the VOC emission control system and monitoring equipment to assure that
the VOC emission control system is operating properly, and that no leaks or
malfunctions have occurred or are occurring. The inspections shall be made at
the frequency defined by the equipment manufacturer, or as otherwise
appropriate for each VOC emission control system and monitoring equipment, but
not less than monthly.

(I)
Procedures for the VOC content and solids
content of a coating, the VOC content for continuous coaters, and the
determination of required overall control efficiency for controlled topcoats
and sealers.

(1)
The VOC content and solids
content of a coating (finishing material or a strippable spray booth material)
shall be determined by the owner or operator in accordance with paragraph (B)
of rule 3745-21-10 of the Administrative
Code, wherein formulation data or USEPA Method 24 procedures(which include
various ASTM measurement methods) may be employed.

(2)
For a finishing material containing
styrene, the VOC content and VOC emissions associated with styrene shall be
based on an estimate of the unreacted styrene, which shall be calculated by
multiplying the amount of styrene monomer in the finishing material, when it is
applied, by a factor of 0.16.

(3)
For a finishing material containing formaldehyde, the VOC content and VOC
emissions associated with formaldehyde shall be based on the amount of free
formaldehyde present in the finishing material when it is applied. The free
formaldehyde content shall be determined in accordance with ASTM D1979-97,
D5910-05, D6191-97(2003), or D6902-04e1.

(4)
A certified product data sheet that
provides data on VOC content and solids content shall be used by the owner or
operator provided that any data based on a measurement method shall be a
measurement method that meets paragraph (I) of this rule.

The as-applied VOC content of a finishing material that is
applied by a continuous coater shall be determined by the procedures under
paragraph (I)(5)(a), (I)(5)(b), or (I)(5)(c) of this rule.

(a)
(VOC content for a continuous coater) The
as-applied VOC content of a finishing material that is applied by a continuous
coater shall be determined by the VOC content of the finishing material in the
reservoir and the VOC content as calculated from records.

(b)
(VOC content and viscosity measurements
for a continuous coater) The as-applied VOC content of a finishing material
that is applied by a continuous coater shall be determined by the VOC content
of the finishing material in the reservoir, maintaining a viscosity of the
finishing material in the reservoir that is no less than the viscosity of the
initial finishing material by monitoring the viscosity with a viscosity meter
or by testing the viscosity of the initial finishing material and retesting the
material in the reservoir each time solvent is added, and maintaining records
of solvent additions. In order to use this procedure, the owner or operator
shall provide data that demonstrates the correlation between viscosity of the
finishing material and the VOC content of the finishing material in the
reservoir.

(c)
(Rolling thirty-day
average VOC content for a dip coater) The as-applied VOC content of a finishing
material that is applied by a dip coater shall be determined by a rolling
thirty-day average of the VOC content of the finishing material and thinner
added to the reservoir of the dip coater. The rolling thirty-day average VOC
content (C30), expressed in pounds of VOC per pound of solids, as applied,
shall be calculated for each day of operation of the dip coater as follows:

(6)
Determination of
required overall control efficiency for controlled topcoats and sealers.

For a VOC emission control system that is used to comply with
paragraph (D)(3) of this rule, the overall reduction of VOC emissions, that is,
the required overall control efficiency (R), expressed in per cent by weight,
shall be determined as follows for each topcoat and sealer designated for
control:

R = [(C - L)/C](100)

where:

C = the VOC content of the topcoat or sealer designated for
control, in pounds of VOC per pound of solids, as applied.

L = the VOC content limit under paragraph (D) (1) or (D)(2) of
this rule for the topcoat or sealer designated for control, in pounds of VOC
per pound of solids, as applied.

(1)
For a VOC emission control
system used to comply with paragraph (D) of this rule, the owner or operator
shall conduct an initial compliance test to determine the capture efficiency of
the capture system, the control efficiency of the control device (or each
control device if a combination of control devices), and the overall control
efficiency of the VOC emission control system in accordance with paragraph (C)
or rule 3745-21-10 of the Administrative
Code wherein USEPA Method 25 or 25A shall be used for determining the
concentration of VOC in a gas stream.

(2)
During the compliance test described in
paragraphs (J)(1) of this rule that demonstrates compliance, the owner or
operator shall establish the operating limits (operating parameter values) for
the monitoring devices required under paragraph (H) of this rule as follows:

(a)
If the control device is a thermal
oxidizer, establish the operating limit as follows:

(i)
Monitor and record the combustion
temperature either in the firebox of the thermal oxidizer or immediately
downstream of the firebox before any substantial heat exchange occurs at least
once every fifteen minutes during each of the three runs of the compliance
test.

(ii)
Calculate and record
the average combustion temperature maintained during the compliance test. This
average combustion temperature is the minimum operating limit for the thermal
oxidizer.

(b)
If the
control device is a catalytic oxidizer, establish the operating limits
according to either paragraphs (J)(2)(b)(i) and (J)(2)(b)(ii) or paragraphs
(J)(2)(b)(iii) and (J)(2)(b)(iv) of this rule.

(i)
Monitor and record the temperature just
before the catalyst bed and the temperature difference across the catalyst bed
at least once every fifteen minutes during each of the three test runs
comprising a compliance test.

(ii)
Calculate and record the average temperature just before the catalyst bed and
the average temperature difference across the catalyst bed maintained during
the compliance test. These are the minimum operating limits for the catalytic
oxidizer.

(iii)
Monitor and record
the temperature just before the catalyst bed at least once every fifteen
minutes during each of the three test runs of the compliance test. Use this
recorded temperature data to calculate and record the average temperature
before the catalyst bed during the performance test. This is the minimum
operating limit for the catalytic oxidizer.

(iv)
Develop and implement an inspection and
maintenance plan for the catalytic oxidizer(s) for which the owner or operator
elects to monitor according to paragraph (J)(2)(b)(iii) of this rule. The plan
must address, at a minimum, the elements specified in paragraphs
(J)(2)(b)(iv)(a) to (J)(2)(b)(iv)(c) of this rule.

(a)
Conduct an annual sampling and analysis
of the catalyst activity (i.e., conversion efficiency) following the
manufacturer's or catalyst supplier's recommended procedures. If problems are
found during the catalyst activity test, the owner or operator shall replace
the catalyst bed or take other corrective action consistent with the
manufacturer's recommendations.

(c)
Conduct
annual internal inspection of the catalyst bed to check for channeling,
abrasion, and settling. If problems are found during the annual internal
inspection of the catalyst, the owner or operator shall replace the catalyst
bed or take other corrective action consistent with the manufacturer's
recommendations. If the catalyst bed is replaced and is not of like or better
kind and quality as the old catalyst, then the owner or operator shall conduct
a new compliance test to determine the control efficiency of the catalytic
oxidizer according to paragraph (I)(1) of this rule. If a catalyst bed is
replaced and the replacement catalyst is of like or better kind and quality as
the old catalyst, then a new compliance test to determine the control
efficiency of the catalytic oxidizer is not required and the previously
established operating limits for that catalytic oxidizer may be used.

(c)
If the
control device is a regenerative carbon adsorber, establish the operating
limits as follows:

(i)
Monitor and record the
total regeneration desorbing gas (e.g., steam or nitrogen) mass flow for each
regeneration cycle, and the carbon bed temperature after each carbon bed
regeneration and cooling cycle for the regeneration cycle either immediately
preceding or immediately following the compliance test.

(ii)
The operating limits for the
regenerative carbon adsorber are the minimum total desorbing gas mass flow
recorded during the regeneration cycle and the maximum carbon bed temperature
recorded after the cooling cycle.

(d)
If the control device includes a
concentrator, establish operating limits for the concentrator as follows:

(i)
Monitor and record the desorption
concentrate stream gas temperature at least once every fifteen minutes during
each of the three runs of the compliance test.

(ii)
Use the data collected during the
compliance test to calculate and record the average temperature. This is the
minimum operating limit for the desorption concentrate gas stream temperature.

(iii)
Monitor and record the
pressure drop of the dilute stream across the concentrator at least once every
fifteen minutes during each of the three runs of the performance test.

(iv)
Use the data collected during
the compliance test to calculate and record the average pressure drop. This is
the minimum operating limit for the pressure drop of the dilute stream across
the concentrator.

(e)
If the capture system is a permanent total enclosure, the operating limit is
either one of the following, based on the criteria of a permanent total
enclosure:

(i)
The pressure drop across the
enclosure shall be at least 0.007 inch of water.

(ii)
The average facial velocity of air
through all natural draft openings shall be at least two hundred feet per
minute.

(f)
If the
capture system is a not a permanent total enclosure, establish an operating
limit for each separate capture device in the capture system as follows:

(i)
Monitor and record either the gas
volumetric flow rate or the duct static pressure for each separate capture
device in the emission capture system at least once every fifteen minutes
during each of the three test runs of the compliance test for capture
efficiency at a point in the duct between the capture device and the control
device inlet.

(ii)
Calculate and
record the average gas volumetric flow rate or average duct static pressure for
the three test runs for each capture device. This average gas volumetric flow
rate or average duct static pressure is the minimum operating limit for that
specific capture device.

(1)
(General) All records specified under
this paragraph shall be retained by the owner or operator for a period of not
less than five years and shall be made available to the director or any
authorized representative of the director for review during normal business
hours. The following types of records are to be maintained by the owner or
operator of a wood furniture manufacturing operation subject to this rule:

For any finishing operation subject to paragraph (D) of this
rule, the owner or operator shall maintain the following records:

(a)
A record of the VOC emission requirement
elected to be met under any one paragraph of paragraphs (D)(1) to (D)(5) of
this rule for each day of operation of the finishing operation.

(b)
A certified product data sheet for each
finishing material that is subject to a VOC emission requirement elected to be
met under paragraph (K)(2)(a) of this rule, and a certified product data sheet
for any thinners or other VOC material added to the finishing materials before
application.

(c)
A record of the
VOC content, in pounds of VOC per pound of solids, as applied, of each
finishing material, other than a stain, that is subject to a VOC content limit
or a daily VOC emissions limit under paragraph (D) of this rule, including
documentation on any thinner or other VOC added to the finishing material
before application.

(d)
A record
of the VOC content, in pounds of VOC per gallon, as applied of each stain
subject to a daily VOC emissions limit under paragraph (D) of this rule,
including documentation on any thinner or other VOC added to the stain before
application.

(e)
For any
continuous coater that is subject to a VOC content limit under paragraph(D) of
this rule, the records listed under paragraph (K)(2)(e)(i), (K)(2)(e)(ii), or
(K)(2)(e)(iii) of this rule, whichever is applicable pursuant to paragraph
(I)(5) of this rule:

(c)
Data that demonstrates the correlation between the viscosity of the finishing
material and the VOC content of the finishing material in the reservoir.

(iii)
Records
pertaining to a rolling thirty-day average VOC content for a dip coater:

(a)
For each day of operation, the gallons of
each material (finishing material and thinner) added to the dip coater
reservoir.

(b)
The VOC content (in
pounds VOC per gallon) and solids content (in pounds of solids per gallon) for
each material added to the dip coater reservoir.

(c)
For each day of operation, the rolling
thirty-day average VOC content in pounds of VOC per pound of solids, as
determined in accordance with paragraph (I)(5)(c) of this rule.

(f)
For a VOC emission
control system that is employed to meet paragraph (D)(3) of this rule and that
has an overall control efficiency of less than eighty-one per cent, the VOC
content in pounds of VOC per gallon of solids and the required overall control
efficiency, as determined in accordance with paragraph (I)(6) of this rule, for
each topcoat and sealer being controlled.

(g)
For a finishing operation subject to a
daily VOC emissions limit under paragraph (D)(4) or (D)(5) of this rule, the
amounts of finishing materials employed for each day of operation, the daily
actual VOC emissions and the daily VOC emissions limit.

(h)
For a VOC emission control system that is
employed to meet paragraph (D)(3), (D)(4), or (D)(5) of this rule, the
monitoring records specified under paragraph (K)(5) of this rule.

The owner or operator of a wood furniture manufacturing
operation employing a strippable spray booth material subject to the VOC
content limit in paragraph (E) of this rule shall maintain records of the
following:

(a)
A certified product
data sheet for each strippable spray booth material as received and a certified
product data sheet for any thinner added to a strippable spray booth material.

(b)
The VOC content, in pounds of
VOC per pound of solids, as applied, of each strippable spray booth material
employed.

The owner or operator of a wood furniture manufacturing
operation subject to the work practice requirements in paragraph (E) of this
rule shall maintain on-site the work practice implementation plan and all
records associated with fulfilling the requirements of that plan, including,
but not limited to the following:

(a)
Records demonstrating that the operator training program required by
40 CFR
63.803(b) is in place.

(b)
Records collected in
accordance with the inspection and maintenance plan required by
40 CFR
63.803(c).

(d)
Records associated with the limitation on
the use of conventional air spray guns showing total finishing material usage
and the percentage of finishing materials applied with conventional air spray
guns for each semiannual period as required by
40 CFR
63.803(h)(5).

(e)
Copies of documentation such as logs
developed to demonstrate that the other provisions of the work practice
implementation plan are followed.

(i)
Continuous records of the temperature of
the desorption concentrate stream and the pressure drop of the dilute stream
across the concentrator.

(ii)
Records of all three-hour block averages of the temperature of the desorption
concentrate stream during operation of the finishing operation.

(iii)
Records of all three-hour block
averages of the pressure drop of the dilute stream across the concentrator
during operation of the finishing operation.

(iv)
A record of the operating limits
established under paragraph (J)(2) of this rule.

(v)
Records of the times and durations of all
periods during process or control operation when either monitoring device is
not working.

(e)
Where
an organic monitoring device is employed for monitoring the concentration level
at the outlet of control device:

(i)
Continuous records of the concentration level of the outlet of the control
device.

(ii)
Records of all
three-hour block averages of the concentration level during operation of the
finishing operation.

(iii)
A
record of the operating limit established under paragraph (J)(2) of this rule.

(iv)
Records of the times and
durations of all periods during process or control operation when the
monitoring device is not working.

(f)
For any capture system bypass line that
could divert flow (i.e., VOC emissions) away from the control device to the
atmosphere, the owner or operator shall maintain the monitoring records
specified in paragraphs (K)(5)(f)(i) to (K)(5)(f)(iii) of this rule, whichever
is applicable.

(i)
Where a flow indicator
control position indicator, valve closure monitoring system, or flow direction
indicator is employed to monitor the bypass line:

(a)
Hourly records of whether the monitoring
device was operating and whether a diversion of flow (VOC emissions) to the
atmosphere was detected at any time during the hour.

(b)
A record indicating that a monthly
inspection of the monitoring device, if required under this rule, has been
done.

(c)
Records of the times and
durations of all periods when the monitoring device is not operating or flow
(VOC emissions) is diverted to the atmosphere.

(ii)
Where a car-seal or a lock-and-key type
configuration is employed to secure the bypass line valve in the non-diverting
position:

(a)
A record indicating that a
monthly visual inspection of the seal or closure mechanism has been done.

(b)
Records of the times and
durations of all periods when the seal mechanism is broken, the bypass line
valve position has changed, the serial number of the broken car-seal has
changed, or when the key to unlock the bypass line valve has been checked out.

(iii)
Where an
automatic shutdown system is employed, a record indicating that a monthly
inspection of the system has been done.

(g)
For monthly (or more frequent)
inspections of the VOC emission control system and monitoring equipment
conducted pursuant to paragraph (H)(12) of this rule, a record of the results
of each inspection.

The owner or operator of a wood furniture manufacturing
operation subject to this rule shall submit an initial compliance status report
within sixty calendar days after the compliance date specified in paragraph (G)
of this rule as follows:

(a)
For any
finishing operation subject to paragraph (D) of this rule, the owner or
operator shall state in the initial compliance status report which paragraph of
paragraphs (D)(1) to (D)(5) of this rule is elected to be met.

(b)
For any topcoat or sealer that is subject
to the VOC content limit of paragraph (D)(1), (D)(2), (D)(4)(b), or (D)(5)(b)
of this rule and that complies by the procedures of paragraphs (I)(1) to (I)(4)
of this rule, the owner or operator shall state in the initial compliance
status report that compliant coatings for the topcoats and sealers, as
applicable, are being used.

(c)
For any topcoat or sealer that is applied by means of a continuous coater, that
is subject to the VOC content limit of paragraph (D)(1), (D)(2), (D)(4)(b), or
(D)(5)(b) of this rule, and that complies by the procedures of paragraph (I)(5)
of this rule, the owner or operator shall state in the initial compliance
status report:

(i)
That compliant coatings
are being used, as determined by the procedures of paragraph (I)(5)(a) of this
rule for VOC content for a continuous coater; or

(ii)
That compliant coatings are being used,
as determined by the procedures of paragraph (I)(5)(b) of this rule for VOC
content and viscosity measurements for a continuous coater; and shall submit
data that demonstrates the correlation between the viscosity of the finishing
material and the VOC content of the finishing material in the reservoir; or,

(iii)
That compliant coatings are
being used, as determined by the procedures of paragraph (I)(5)(c) of this rule
for the rolling thirty-day average VOC content for a dip coater.

(d)
For any finishing operation
that is equipped with a VOC emission control system to comply with paragraph
(D)(3) of this rule, the owner or operator shall submit in the initial
compliance status report:

(i)
Information on
designated topcoats and sealers to be controlled and the data recorded pursuant
to paragraph (I)(6) of this rule that demonstrate the required overall control
efficiency for each topcoat and sealer to be controlled.

(ii)
Identification and description of each
monitoring device employed to comply with the requirements of paragraph (H) of
this rule.

(iii)
The results of
compliance tests conducted pursuant to paragraph (J) of this rule to determine
the overall control efficiency of the VOC emission control system and the
control efficiency of any thermal or catalytic oxidizer within the VOC emission
control system.

(iv)
A complete
test report for any compliance tests of the VOC emission control system.

A complete test report shall include a brief process
description, sampling site description, description of sampling and analysis
procedures and any modifications to standard procedures, quality assurance
procedures, record of operating conditions during the test, record of
preparation of standards, record of calibrations, raw data sheets for field
sampling, raw data sheets for field and laboratory analyses, documentation of
calculations, and any other information required by the test method.

(v)
For any compliance tests of
the VOC emission control system, the compliance test monitoring data recorded
pursuant to paragraph (J)(2) of this rule, including the operating parameter
values established for any monitoring device.

(e)
For any finishing operation that is
equipped with a VOC emission control system to comply with paragraph (D)(4)(a)
or (D)(5)(a) of this rule, the owner or operator shall submit in the initial
compliance status report the information specified under paragraphs
(L)(2)(d)(ii) to (L)(2)(d)(iv) of this rule.

(f)
For any wood furniture manufacturing
operation subject to paragraph (E) of this rule, the owner or operator shall
state in the initial compliance status report that compliant coatings for
strippable spray booth materials are being used.

(g)
For wood furniture manufacturing
operations subject to the work practice requirements of paragraph (F) of this
rule, the owner or operator shall state in the initial compliance status report
that the work practice implementation plan has been developed and that
procedures have been established for implementing the provisions of the plan.

The owner or operator of a wood furniture manufacturing
operation subject to this rule shall submit semiannual compliance status
reports no later than thirty calendar days after the end of each six-month
period to the Ohio EPA or its delegated local air agency. The first report
shall be submitted no later than thirty calendar days after the end of the
first six-month period following the compliance date. Subsequent reports shall
be submitted no later than thirty calendar days after the end of each six-month
period following the first report or no later than thirty calendar days after
the end of each six-month period otherwise established within a permit issued
for the wood furniture manufacturing operation. For each semiannual compliance
status report, the owner or operator shall submit the following information for
the six-month period covered by the report:

(a)
For any finishing operation subject to
paragraph (D) of this rule, the owner or operator shall state in the semiannual
compliance status report any changes to the previous reporting of which
paragraph of paragraphs (D)(1) to (D)(5) of this rule is elected to be met.

(b)
For any topcoat or sealer that
is applied by means of a continuous coater, any changes to the means of
compliance previously reported. If the change pertains to the use of the
procedures of paragraph (I)(5)(b) of this rule for the VOC content and
viscosity measurements of a continuous coater, the owner or operator shall
submit data that demonstrates the correlation between the viscosity of the
finishing material and the VOC content of the finishing material in the
reservoir.

(c)
For any VOC
emission control system employed to met paragraph (D)(3), (D)(4)(a), or
(D)(5)(a) of this rule, any changes to monitoring devices previously reported
and required under paragraph (H) of this rule.

(d)
If any subsequent compliance tests of the
VOC emission control system are conducted during the semiannual reporting
period after the initial compliance status report has been submitted, the
semiannual compliance status report shall include the results of each
compliance test, a complete test report, and the compliance test monitoring
data as described under paragraphs (L)(2)(d)(ii) to (L)(2)(d)(iv) of this rule.

The owner or operator shall submit with the semiannual
compliance status report, the following compliance certifications, where
applicable:

(i)
For any topcoat or
sealer that is subject to the VOC content limit of paragraph (D)(1), (D)(2),
(D)(4)(b), or (D)(5)(b) of this rule and that complies by the procedures of
paragraphs (I)(1) to (I)(4) of this rule, the compliance certification shall
state that compliant coatings for topcoats and sealers, as applicable, have
been used each operating day in the semiannual reporting period, or should
otherwise identify the periods of use of noncompliant coatings for topcoats and
sealers, as applicable, the reasons for the use of noncompliant coatings, and
the amounts and VOC contents of each noncompliant coating used. Use of a
noncompliant coating is a separate violation for each day the noncompliant
coating is used.

(ii)
For any
topcoat or sealer that is applied by means of a continuous coater, that is
subject to the VOC content limit of paragraph (D)(1), (D)(2), (D)(4)(b), or
(D)(5)(b) of this rule, and that complies by the procedures of paragraph (I)(5)
of this rule, the compliance certification shall state the following, whichever
is applicable:

(a)
((Compliance by VOC
content for a continuous coater) The compliance certification shall state that
compliant coatings, as determined by the procedures of paragraph (I)(5)(a) of
this rule, have been used each operating day in the semiannual reporting
period, or should otherwise identify the periods of use of noncompliant
coatings, the reasons for the use of noncompliant coatings, and the amounts and
VOC contents of each noncompliant coating used. Use of a noncompliant coating
is a separate violation for each day the noncompliant coating is used

(b)
((Compliance by VOC content
and viscosity measurements for a continuous coater) The compliance
certification shall state that compliant coatings, as determined by the
procedures of paragraph (I)(5)(b) of this rule, have been used each operating
day in the semiannual reporting period, or should otherwise identify the
periods of use of noncompliant coatings, the reasons for the use of
noncompliant coatings, and the amounts and VOC contents of each noncompliant
coating used. Additionally, the certification shall state that the viscosity of
the finishing material in the reservoir has not been less than the viscosity of
the initial finishing material, that is, the material that is initially mixed
and placed in the reservoir, for any day in the semiannual reporting period.
Use of a noncompliant coating is a separate violation for each day the
noncompliant coating is used.

(c)
(Compliance by rolling thirty-day average VOC content for a dip coater) The
compliance certification shall state that compliant coatings, as determined by
the procedures of paragraph (I)(5)(c) of this rule, have been used each
operating day in the semiannual reporting period, or should otherwise identify
the periods of use of noncompliant coatings, the reasons for the use of
noncompliant coatings, and the amounts and VOC contents of each noncompliant
coating used. Use of a noncompliant coating is a separate violation for each
day the noncompliant coating is used.

(iii)
For any finishing operation that is
equipped with a VOC emission control system to comply with paragraph (D)(3) of
this rule:

(a)
The compliance certification
shall state that the three-hour block averages of the monitoring parameters
recorded pursuant to paragraph (K)(5) of this rule had complied with the
operating limits (operating parameter values) for the monitoring parameters
established under paragraph (J)(2) of this rule during of all periods of
operation of the finishing operation; or should otherwise identify the times
and durations of all periods of noncompliance and the reasons for
noncompliance.

(b)
The compliance
certification shall identify the times and durations of all periods during
process or control operation when the monitoring device is not working, as
recorded pursuant to paragraph (K)(5) of this rule.

(c)
For any capture system bypass line, the
compliance certification shall identify the times and durations of all periods
in which the captured VOC emissions were discharged to atmosphere instead of a
control device, as recorded pursuant to paragraph (K)(5)(f) of this rule and
the reasons for the discharges to atmosphere.

(d)
The compliance certification shall state
that the overall reduction of VOC emissions, based on the most recent
compliance test conducted in accordance with paragraph (J) of this rule, has
met the overall reduction of VOC emissions required under paragraph (D)(3) of
this rule for each topcoat and sealer designated for control during the
semiannual reporting period, or should otherwise identify the periods of
noncompliance and the reasons for noncompliance.

(iv)
For any finishing operation that is
equipped with a VOC emission control system to comply with paragraph (D)(4)(a)
or (D)(5)(a) of this rule, the compliance certification shall contain the
information specified under paragraphs (L)(3)(e)(iii)(a) to (L)(3)(e)(iii)(c)
of this rule.

(v)
For finishing
operations that are subject to the daily VOC emissions limit under paragraph
(D)(4) or (D)(5) of this rule, the compliance certification shall state that
the daily actual VOC emissions did not exceed the daily VOC emissions limit for
the finishing materials selected for inclusion in the daily VOC emissions limit
for each operating day during the semiannual reporting period, or should
otherwise identify for each day of noncompliance the daily actual VOC
emissions, the daily VOC emissions limit, the finishing materials selected for
inclusion in the daily VOC emissions limit, and the reasons for noncompliance.

(vi)
For any wood furniture
manufacturing operation subject to paragraph (E) of this rule for strippable
spray booth materials, the compliance certification shall state that compliant
coatings for strippable spray booth materials have been used each day in the
semiannual reporting period, or should otherwise identify each day noncompliant
coatings for strippable spray booth materials were used., the reasons for the
use of noncompliant coatings, and the amounts and VOC contents of each
noncompliant coating used. Use of a noncompliant coating is a separate
violation for each day the noncompliant coating is used

(vii)
For wood furniture manufacturing
operations subject to the work practice requirements of paragraph (F) of this
rule, the compliance certification shall state that the work practice
implementation plan is being followed, or should otherwise identify the
provisions of the plan that have not been implemented and each day the
provisions were not implemented.

(viii)
The compliance certification shall
identify and describe any corrective actions considered and implemented for any
noncompliance being reported in the compliance certification.

(ix)
The compliance certification shall be
signed by a responsible official of the company that owns or operates the wood
furniture manufacturing operations.

(M)
Special provisions for owners or
operators electing to use emissions averaging.

(1)
The owner or operator of wood furniture
manufacturing operations electing to comply with the daily VOC emissions limit
in paragraph (D)(4) or (D)(5) of this rule shall submit to the director for
approval a plan addressing the following provisions:

(i)
Provide a summary of the reasons why the
owner or operator of wood furniture manufacturing operations would like to
comply with the VOC emission limitations through the procedures established in
paragraph (D)(4) or (D)(5) of this rule.

(ii)
Provide a summary of how averaging can
be used to meet the VOC emission limitations.

(iii)
Document that the additional
environmental benefit requirement is being met through the use of the equations
in paragraph (D)(4) or (D)(5) of this rule. These equations ensure that the
wood furniture manufacturing operations achieve an additional ten per cent
reduction in emissions when compared to wood furniture manufacturing operations
using a compliant coatings approach to meet the requirements of the rule.

(i)
Include the types of finishing
materials that will be included in the wood furniture manufacturing operations'
averaging program.

(ii)
Stains,
basecoats, washcoats, sealers, and topcoats may be used in the averaging
program.

(iii)
Finishing materials
that are applied using continuous coaters may only be used in an averaging
program if the owner or operator of the wood furniture manufacturing operations
can determine the amount of finishing material used each day.

(c)
For program baseline, each
finishing material included in the averaging program shall be the lower of the
actual or allowable emission rate as of the effective date of this rule.

(i)
Describe how emissions and
changes in emissions will be quantified, including methods for quantifying
usage of each finishing material. Quantification procedures for VOC content are
included in paragraph (I) of this rule.

(ii)
Quantification methods used shall be
accurate enough to ensure that the wood furniture manufacturing operations'
actual emissions are less than the allowable emissions, as calculated using the
equations in paragraph (D)(4) or (D)(5) of this rule, on a daily basis.

(i)
Provide a summary of the monitoring, record keeping, and reporting procedures
that will be used to demonstrate daily compliance with the equations presented
in paragraph (D)(4) or (D)(5) of this rule.

(ii)
Monitoring, record keeping, and
reporting procedures shall be structured in such a way that the Ohio EPA or its
delegated local air agency and owners or operators of the wood furniture
manufacturing operations can determine compliance status for any day.

(2)
Pending
approval by the director and the USEPA of the proposed emissions averaging
plan, the owner or operator shall continue to comply with the requirements of
this rule.

(1)
The owner or operator of a facility that
is subject to this rule, is located in Butler, Clermont, Hamilton, or Warren
county, and has an initial startup of wood furniture manufacturing operations
before May 27, 2005 shall notify the appropriate Ohio environmental protection
agency district office or local air agency in writing that the facility is
subject to this rule. The notification, which shall be submitted not later than
July 26, 2005, shall provide the following information specified in paragraph
(N)(5) of this rule.:

(2)
The
owner or operator of a facility that is subject to this rule, is located in
Butler, Clermont, Hamilton, or Warren county, and has an initial startup of
wood furniture manufacturing operations on or after May 27, 2005 shall notify
the appropriate Ohio environmental protection agency district office or local
air agency in writing that the facility is subject to this rule. The
notification, which shall be submitted not later than either the date of
initial startup of the facility or July 26, 2005 (whichever is later), shall
provide the information specified in paragraph (N)(5) of this rule. The
application for a permit-to-install under rule
3745-31-02 of the Administrative
Code may be used to fulfill the notification requirements of this paragraph.

(3)
The owner or operator of a
facility that is subject to this rule, is located in Ashtabula, Cuyahoga,
Geauga, Lake, Lorain, Medina, Portage, or Summit county, and has an initial
startup of wood furniture manufacturing operations before the effective date of
this rule shall notify the appropriate Ohio environmental protection agency
district office or local air agency in writing that the facility is subject to
this rule. The notification, which shall be submitted not later than sixty days
after the effective date of this rule, shall provide the information specified
in paragraph (N)(5) of this rule.

(4)
The owner or operator of a facility that
is subject to this rule, is located in Ashtabula, Cuyahoga, Geauga, Lake,
Lorain, Medina, Portage, or Summit county, and has an initial startup of wood
furniture manufacturing operations on or after the effective date of this rule
shall notify the Ohio EPA or its delegated local air agency in writing that the
facility is subject to this rule. The notification, which shall be submitted
not later than either the date of initial startup of the facility or sixty days
after the effective date of this rule (whichever is later), shall provide the
information specified in paragraph (N)(5) of this rule. The application for a
permit-to-install under rule
3745-31-02 of the Administrative
Code may be used to fulfill the notification requirements of this paragraph.

(5)
The notification required in
paragraphs (N)(1) to (N)(4) of this rule shall include the following
information:

(d)
Identification of
the applicable requirements, the means of compliance, and the compliance date
for the wood furniture manufacturing operations under this rule;

(e)
Regarding a permit for wood furniture
manufacturing operations, whichever of the following is applicable:

(i)
Submission of an application for a
permit-to-operate, modification, or renewal of a permit to operate in
accordance with paragraph (B) of rule
3745-35-02 of the Administrative
Code; or

(ii)
Statement of intent
to submit an application for a Title V permit or modification of a Title V
permit in accordance with rule
3745-77-02 or rule 3745-77-0608
of the Administrative Code, respectively.