DC330FB Combination Print Finishing

DC330FB Combination Print Finishing

The powerful combination of semi-rotary die cutting, flatbed screen-printing and a 30 ton pressure heavy duty stamping and hot foil unit, makes even complex labels easy to run. The tooling cost is very low and most tools can be made locally or in-house. Existing tooling for older flatbed equipment can be reused. If you disable the flatbed units, the line cab produce normal industrial labels with flexo, lamination, cold foiling and semi-rotary die cutting at up to 45 m/min ( can be increased to 65 m/min with Productivity Pack).

High pressure flatbed hot stamp moduleThe first module on the line is a flat bed hot stamp module. The module has a pressure of 30 t. The servo drive system ensures equal pressure and impression time at all speeds. A built-in foil saver minimizes running costs. As standard the unit is fitted with a foil tower for cross & along web operation. The foil tower allows embossing and foiling to be processed in one step. Plates can be changed in the hot state due to a smart “slide-out” plate loading design.

Screen unit with servo driveWhen raised varnish, Braille or decorative surfaces are needed - screen print is the key. The traditional flatbed design makes local tool (mesh) manufacturing possible. With a small in-house kit, new screens can be ready at short notice. This fits ideally with digital print and day-to-day delivery. The unit is equipped with a powerful air cooled UV lamp with electronic power control from 20 - 200 W/cm.

Optional flexo graphic varnish and cold foilThe optional flexo printing station provides flood varnish, spot varnish or UV glue for cold foil. There is an optional pack of 14 cylinders making it easy to fit every spot job. The foil tower can be used for UV lamination, super gloss and super matte effects as well. Curing is done with a 20 - 200 W/cm air cooled UV lamp. Having flexo varnish is a must for proper scratch protection of digitally printed labels.

Semi-rotary die cutterThe die cutting station is digitally and servo driven. As standard a 25” cylinder is included offering a cutting range of 2” - 22”. The system has a built-in dispro feature that allows plates from existing machines to be reused on the GM unit. Cutting depth can be set via an optional K&B GapMaster unit. The die cutter can operate in semi-rotary or full rotary mode.OPTIONS

Corona system

Automatic knifebox

Ink pumps. Gap-master

Inspection system

Various shaft sizes

Registered spot varnish

TECHNICAL SPECIFICATIONS

Specifications

Metric

Imperial

Web width

50 - 330 mm

2 - 13”

Substrate

50 - 200 µm

Flatbed

Stamp plate

Up to 6500 imp/min

Screen frame

Up to 4000 imp/min

Stamp plate

330 x 304,8 mm

13 x 12”

Screen frame

660 x 500 x 30 mm

26 x 19.7 x 1.2"

Print area

330 x 330 mm

13 x 13"

Die Station

Semi-rotary speed

45 m/min (65*)

148 ft/min (213*)

Full-rotary speed

72 m/min

236 ft/min

Die plate size (repeat)

50 - 558,8 mm

2 - 22”

Rewinder

Diameter max

Ø500 mm

19.7"

Core diameter

25 - 152 mm

1 - 6"

Unwinder

Diameter max

Ø700 mm

27.6”

Core diameter

76,2 or 152,4 mm

3 or 6"

Flexo Station

Print cylinder size

228 - 482,5 mm

9 - 19"

Spot varnish option (digital sensor register control)

Slitting Station

Knife Type

Pneumatic crush, shear or razor knife

Power / Air

3x400V+N+PE, 63A, 6 bar

Size (WxDxH)

6,8 x 1,3 x 2,0 m

Exhaust

Ø160 mm, 2x800 m³/h. Outside.

* with Productivity Pack. For high speed production with the GM Productivity Pack, GM strongly recommend die plates in correct scaling.