Hyundai Assembly 6 - Manifolds & Turbo
I love music videos. They're so much easier to narrate. I don't want to
upset anyone by not providing commentary about what I'm doing or where this
build is going... and this is the video where all that stuff comes
together. Quite frankly, I missed you. I really enjoy these little talks
we share.
In this video is a little fabrication, maintenance, comparison and
assembly. Un-boxings, cleanup, break-fix... Variety! You know... The
stuff that keeps happening as you wrap up any build. It's not a longblock
until it has manifolds, and a turbo
build has a few more things than just that in order to make it complete.
My attention has now turned towards preparing the chassis and accessories
for installation and I promise there will be more involved videos following
this one for the hardcore auto techs. Whether you're watching or wrenching
on this one, all this stage does is create anxiety for wanting to hurry up
and finish the install, but don't rush. Do it right!
These are the non-reusable parts for the turbo install. ALL of the other part numbers in
the video were shown:
MF241255 x2 Oil Drain Bolts (upper)
MF101229 x2 Oil Drain Bolts (lower)
MF660031 x2 Oil Drain Gasket (washer)
MR258477 x2 Oil Drain Gasket (flange)
MF660064 x2 Oil Feed Crush Washer (turbo)
MF660063 x2 Oil Feed Crush Washer (head)
MF660065 x4 Coolant Crush Washer (turbo)
MD132656 x4 turbo Bolt (M10 x 80 x
1.25mm)
MD132933 x8 turbo Spring Washers
Thank you all for keeping up with this build. Thanks especially for the
kind comments and interest in this project! You guys are the best!

Hyundai Assembly 1 - Blueprint Everything
HOLD ON TIGHT! HERE WE GO!
We begin the blueprint and assembly on my 1992 Hyundai Elantra's
bastardized 4g63. The parts used in this are from a mash of different
brands and models outside of the typical 2.0L 4g63, but the specs and
standards I am following for its assembly are for the 2.0L DOHC.
If you want to follow along in your service manual to verify what I've done
here in this video, the processes we cover here detail pages 11C-95 through
11C-105 of the 1g Overhaul manual. I would prefer you not rip them from
the binding and throw them away, relying only on this video for
instruction... but rather use this video as a motivational guide, and as a
demonstration of the techniques involved in those sections.
You gotta do the cooking by the book.
I never had any intention of making instructional videos on this particular
car, but after it blew up I slowly realized it's actually a better case
study for how a 4g63 ticks than anything else in my driveway. There are
several reasons for this. One being that it's a mix of parts that
shouldn't be bolted together, and the other is that many of you watching my
videos aren't trying to build a 600hp engine out of aftermarket parts.
You're trying to put back together what used to be your daily driver. This
car covers those bases. Don't think for a second I won't go through this
same trouble and level of detail for the GSX. I will. When I do, having
this information in this video will give you a better understanding on how
and why I do things the way I do when I get there.
This was the shortest I could condense this video. I've never uploaded a
video this long, and I hope I never have to do it again. It took a month
to create on cutting-edge equipment, 16 hours to export, and 9 hours for
YouTube to process. My script for the voiceover is 6 times longer than the
whole script for the movie Pootie Tang. 6 times. Longer. Than a
Hollywood movie.

2004 Tiburon GT - For sale - Maryland
2004 Tiburon GT, 80,500 miles and counting. 5 speed. Great gas mileage,
fun, quick little car. Extremely reliable. Almost 4 completely new tires.
See video to see for yourself. Any questions send them to
sparks.colin@gmail.com or just send me a message on here.
$6700 negotiable. Cash only, no trades(unless its $5k cash and a sportbike
of value around $1500-2000(xj600, cbr f3, fzr600-older, cbr f2, etc).
Thanks guys.