For many people, modifying a computer is the art of changing that beige box into something unique and
personal. I've always found that painting was one of the easiest and if not simplest ways to achieve
this. With the myriads of colors and types of paints on the market today, finding a unique theme can be
quite easy. This guide is to help you understand the concepts of painting; personally I donít think
there is just one way to paint a case. I will discuss how to achieve a mirror finish using Dupli-colorís
Metalcast; the principles can also be used with virtually any paints. As the warning above implies, you
will need lots of patience and put in lots of time in order to get a case that your friends will drool
over. Before we begin I would like to thank the following MTB members for their direct and indirect
help on different painting ideas and thoughts; Jollyeskimo, Wylie-C, AsylumJoe, Drewpy, Skaal-Tel,
Hastur, Hi-TEK and many others. The following article will be a how to convert this into this:

Click image for larger view

Click image for larger view

Tools List:

2-3 cans of primer and paint (matching brand preferable)

1-2 cans of clear coat

320-400, 600, 800, 1000, and 1500 (2000 can also be used as final step) wet/dry sandpaper

Sanding block

Shallow dish and dish soap for sanding

Rubbing compound, polish/wax

Buffing and waxing rags (cheesecloth can also be used)

Various tools to dismantle the computer

Basic Steps:

Sand with 320-400 grit sandpaper

Clean and let dry (sand again if needed and repeat)

Apply first coat of primer

Sand 400-600 (clean then dry)

Apply second coat of primer

Sand with 600-800 grit (clean and dry) (repeat above if 3 or more coats needed)

Apply first coat of colour

Sand with 1000 (clean then dry)

Apply second coat of colour

Sand with 1000 then 1500 (clean then dry)

Apply 3rd coat of colour

Apply rubbing compound. (clean then dry)

Buff, polish then wax or apply clear coat

Section 1: Planning and Sanding

Step 1: Planning:

When starting a new project, preparation and planning is usually the biggest factors in your projects
success. Depending on how complex the project is, will determine how much of a plan you'll need. For
example using a single solid colour wouldn't require more than finding out what colour you wanted and
which panel will be painted.

TIP: If going with a complex design or idea, grab your #2B pencil and draw your diagram on the
case, since you will be sanding it will all be erased. This way you will see how it ends up or what
problems may arise.

Click image for larger view

Step 2: Preparation

In order to start your sanding you will need the following:

Wet/dry sanding paper (400 grit - 1500 grit)

Sanding block

Rubbing compound

Large dish filled with water and a few drops of dish soap

Work bench or work area where water splashing around wonít be an issue

Masking tape

Most of these items can be found at your local hardware store. My favorite choice is Canadian Tire as
they have all the components I need for completing this project. For sandpaper I usually buy a mixed
pack and one or two specialized grits, such as 1000 or 1500 grit. I recommend using wet-dry sandpaper;
the reason is that this will keep the dust to a minimum. I have used regular sandpaper before but the
dust got everywhere, and was a real pain to clean up. Hereís a picture of the sanding block and the
wet-dry from Imperial.

Click image for larger view

Click image for larger view

Then first step is to take the case apart and pull off all the panels. I also had to drill out the
rivet holding the top panel, to do this I used a drill with a (6/32) drill bit. For the front bezel
I also removed the chromed plastic decorations, LED and switches so as to keep from painting them over.

TIP: Use a marker to indicate where all switches, wires and LEDís are located on the inside of
the front panel, this will help with the re-assembling.

Step 3: Sanding (Total Time: ~20-25min)

The panel itself already has a layer of powder coating; this consists of paint and a bonding agent that
are applied electrically to the panel. If you run your hand along the panel, you will feel all kinds of
bumps, this is what we want to get rid of when sanding. You donít want to get rid of the power coating
as it will serve as the base for your painting. The goal is to get the power coating as smooth as
humanly possible; the smoother it is the better the finish.

First things first, fill your dish with water and add 1-2 drops of dish soap. Next grab that 320/400
grit sandpaper, and put it on your sanding block. Dip it into your dish, and splash a bit of water on
the panel itself. This is where having a work area that will survive a bit of water is important. Now
youíre ready to sand and as you can see thereís my "plan" on the panel, designs like that will easily
sand off. When sanding you donít need to use much pressure on the sanding block, just lightly sand the
panel. What youíre trying to do is smooth out the powder coating and not remove it. What are you
waiting for? Start sanding!

NOTE: Sometimes the sanding block will "stick" to the panel; this usually indicates that there is not
enough water. Donít worry youíll understand what I mean when you start sanding. Just dip your sanding
block back in your dish and splash a bit more water on the panel. After a bit of sanding you should
have results like this:

Click image for larger view

Click image for larger view

NOTE: When sanding, dip your sanding block in your dish often to clean it off. This will extend
the life of your sandpaper. Soon your dish will look like this (you can see the cleaned sandpaper
beside it). I usually run my hand on the panel as Iím sanding to test the smoothness of the surface area.
The smoother you can get the powder coating the better your end result will be. As you sand you will
get spots where the metal will start to show, this is because of imperfections in the panel, just apply
less pressure and donít worry as the primer will cover it up.