DIY Campervan Project- Interior Bike storage Using L-Track

This is our way of storing bikes in our Sprinter Campervan. We wanted to be able to securely store four bikes in our van with easy loading and unloading.

The design of our Sprinter has a platform bed and large garage for storage of bikes, surfboards, camp gear, and “stuff.”

Our first road trip! Steamboat Springs, CO.

I’ve seen many cool ways of storing bikes in vans: slide out trays, roll-in storage, and bikes packed into tiny spaces.

I used L-Track as a mounting platform to make a safe, secure interior bike storage system. Total cost of building a custom four bike storage system was under $200. Scale down if you don’t need to carry four bikes. The L-track can also be used to secure cargo.

L-Track (short for Logistics Track) is a modular attachment system for hauling cargo. It is used extensively in trucks, vans, and increasingly in the DIY camper niche.

First I cut the aluminum plate into 6″ squares. It was fairly easy with a reciprocating saw and a new metal cutting blade. It is possible to cut the mounting plates smaller to fit your bike mount. I cut them into 6″ squares for convenience from my 12×12 plate. My inexpensive bike mounts were about 5″ across with mounting holes in the 4″ range. It would certainly be possible to make the base plates 5×5 or smaller.

Square plates with drilling marks

Laying out the fork mount

Drilling small pilot holes

Multiple holes for offsetting handlebars

The finished mount and threaded stud.

Finished project! Add a thru-axle adapter if you need it.

Then I laid out and drilled holes for the bike mount, and a few holes to be able to stagger the mounts to offset the handlebars for different bikes. I drilled three holes, but in the future I would have only drilled two holes. Most of the handlebar offset comes from swiveling the plates around.

I changed the bolt that comes with the L-Track threaded stud to a 5/16-18 plow bolt with a four arm knob. I wanted my bike mounts to be easily adjustable and removable without tools. Speed and ease of use is important. You could also just use the nut that comes with the threaded stud.

I used recessed L-Track for my bike mounts. RadVan is a work in progress and I’m slowly working through the build. My plan is to permanently mount recessed L-Track in the floor. The bike mount you see here is my temporary solution until I pull the floor (and install water system, etc.)

Surface mount L-track will work just as well as recessed L-track with less work. I used a router to cut a track into some scrap lumber. I used a piece of 5/4 x 8 trim- (1 inch thick lumber). If you aren’t a tool geek, any 1×6 or 1×8 board will work if you are using surface mount L-track.

Channel cut into 5/4 scrap board

I recessed holes for the factory floor mounts with a hole saw and chisel

Furring strip to reduce wobble

Test fitting the system in the back yard

Prototype before I added the 4 arm knobs for tool-free removal and adjustment

The finished product with a rattlecan paint job.

Finishing up your mount

After six months of using the bike mounts I finally got around to painting them with Rust–Oleum truck bed coating. Not necessary but looks better.

With thru-axle adapter and paint.

Furring strip on the underside

The finished product with a rattlecan paint job.

Notice the mounts are offset. This is the way to mount bikes tightly and clear handlebars

Furring strip to reduce wobble

Finished project! Add a thru-axle adapter if you need it.

ABS plastic from Tap Plastics- any scrap board would work just as well.

Project Supervisor

I also ran a 3/8″ furring strip across the underside of the mount to reduce wobble and give a more secure connection to the floor. I used 3/8″ ABS plastic I got from the $1 bargain bin at Tap Plastics (the bargain bin is a great source for van projects!). I just used a couple tabs of 3M VHB tape to secure it (also leftover), but any quality double sided sticky tape should work since it’s not under tension. You’ll have to measure your own L-track height for proper sized furring strip.

Securely mounting the bikes in your van

Securing cargo loads is important, and you don’t want to have your bikes flying (and potentially injuring you) in the event of a collision or emergency stop. I used the factory floor mounts as a way of securing the bikes to the floor. This is a temporary system and I will eventually be permanently mounting L-track into the floor of the van.

Mounted in the van

I replaced the factory floor bolt with a longer one

I used the factory floor plates.

I replaced the factory bolt with a longer M8 x65mm bolt (please check the bolt size and pitch on your own- I can’t remember exactly what size it is).

I also used a hole saw and chisel to use the factory round hole covers. A fender washer would work just fine as well with much less effort.

Other notes and Tips

Mountain bike disc brake rotors are sharp! They can gouge carbon fiber frames, chip paint, and leave nicks in spokes if rubbing on your bike. We quickly realized that Wheel bags were a good investment to protect bikes and wheels. We purchased these Mavic 29er mountain bike wheel bags to hold our front wheels. They fit road and mountain bike wheels easily. Their handles make it easy to secure the wheel bags in the van.

29er Wheel bag

Hangs from L-Track

L-track storage hooks are also a great way to hold a front wheel for quick trips. If I’m quickly loading a bike for a short trip, I just hang the wheel on the hook.

There are many great ways to haul bikes in a van. This method works well for us in its flexibility and ability to carry up to 5 bikes of different types.

DIY vans are a great platform for your specific needs. I’m a huge fan of L-track for it’s function. This system could easily be modified for use in slide out bike trays, sideways bike storage, or short sections for those that don’t need to carry 4 bikes.

Picture Gallery

Click for full sized pics

OLYMPUS DIGITAL CAMERA

The finished mount and threaded stud.

Finished project! Add a thru-axle adapter if you need it.

ABS plastic from Tap Plastics- any scrap board would work just as well.

Furring strip to reduce wobble

Notice the mounts are offset. This is the way to mount bikes tightly and clear handlebars

With thru-axle adapter and paint.

Furring strip on the underside

I recessed holes for the factory floor mounts with a hole saw and chisel

Channel cut into 5/4 scrap board

The finished product with a rattlecan paint job.

Square plates with drilling marks

Laying out the fork mount

Drilling small pilot holes

Multiple holes for offsetting handlebars

Test fitting the system in the back yard

OLYMPUS DIGITAL CAMERA

Project Supervisor

First Road trip!

Platform bed and bike garage

Prototype before I added the 4 arm knobs for tool-free removal and adjustment

Questions or comments? Reply in comments below. Would love to hear if this was helpful for you! The DIY van community is great for sharing their knowledge and inspiration. We all learn from each other. We also copy, modify, and improve on each other’s ideas.

We have similar bike Van interests . I used DE Sta Co hold down toggle clamps to make my bike mounts adjustable / removeable by lifting up on clamp levers . Quick and easy – and more adjustable. Let me know if you are interested on more info.