Capabilities

our capabilities

qualified people doing quality work

St. Marys Foundry features two, twenty-ton coreless induction furnaces. We utilize flask and pit molding with chemically bonded sand to produce castings ranging from 500 lbs. to 60,000 lbs. We pour Gray Iron, Ductile Iron and Ni- Resist and customer-specific irons and provide all applicable heat treatments. You can count on our team of experienced foundry professionals to supply quality, on-time castings for a variety of applications including:

Tensile Strengths

60,000 - 120,000 psi Ductile Iron

20,000 - 60,000 psi Gray Iron

Melting Facilities

2

20-ton Electric Coreless Induction Furnaces

Molding process

Qualified people doing quality work

No-Bake Sand Molding

In the no-bake process, sand is mixed with a chemical binder/catalyst system and then molded around the cope and drag halves of the pattern. After a specified period, the sand mixture hardens to form the mold halves and the pattern is drawn. Then, a refractory coating may be applied to both mold halves before they are brought together to form one complete mold for pouring.

Flask & Pit Molding

A flask is a metal frame used for making and holding a sand mold. For larger jobs, a pit instead of flasks is used. There are many sizes of flasks and pits. The size needed is determined by the pattern and amount of sand needed.

low volume or jobbing foundry

qualified people doing quality work

Your casting solution Services including

Jobbing and Prototype Castings

NDT (Non-Destructive Testing) – DP/MP/UT/RT

Pattern Building/Repair/Design/Storage

X-Ray

Solidification Modeling: Procast/Solid Edge

Electronic Scanning Dimensional Verification

Heat Treatment

Full Range Mechanical Testing

Metallurgical and physical testing procedures

qualified people doing quality work

Tensile, Yield & Elongations Testing

Spectrochemical Analysis

Special Metallurgical & Physical Analysis

Brinell Hardness Testing

Impact Testing

Metallographic Image Analysis

Microanalysis

Combustion/Carbon/Sulfur Determination

NDT (Non-Destructive Testing) - DP/MP/UT/RT

SEM (Scanning Electron Microscope)

Types of Metal

Gray

Ductile

Ni-Resist

Select Austempered Ductile Irons

Select Compacted Graphite Irons

Proprietary Customers Compositions

St. Marys Foundry was one of the first foundries to earn the ISO 9002 Quality Certification and remains ISO 9002 compliant today.

Thank you for your interest in St. Marys Foundry! Please complete the form below and include any information pertinent to your casting. You may also attach any digital artwork, sketches, or CAD drawings.

If you have any further questions, our phone number is (419) 394-3346X