ETHYLENE OXIDE CATALYST WITH OPTIMIZED CESIUM CONTENT - The invention is directed to a catalyst useful in the epoxidation of an olefin to an olefin oxide, the catalyst comprising a support having a multimodal pore size distribution comprising a first and a second distribution of pore sizes wherein each distribution of pore sizes possesses a different mean pore size and a different pore size of maximum concentration, the support having a catalytically effective amount of silver, a promoting amount of rhenium, and cesium in an amount up to, but not exceeding 700 ppm disposed thereon. The invention is also directed to methods for using the catalyst for the commercial production of an olefin oxide from olefin and oxygen-containing feed gases.

07-29-2010

20140343306

CARRIER TREATMENT TO IMPROVE CATALYTIC PERFORMANCE OF AN ETHYLENE OXIDE CATALYST - A method for lowering the sodium content of different carriers which may have different physical properties as well as varying degrees of sodium is provided. The method, which lowers the sodium content from the surface, subsurface as well as the binding layer of the carrier, includes contacting a carrier with water. A rinse solution is recovered from the contacting. The rinse solution includes leached sodium from the carrier. The sodium content in the rinse solution is then determined. The contacting, recovering and determining are repeated until a steady state in the sodium content is achieved.

11-20-2014

20100016617

MULLITE-CONTAINING CARRIER FOR ETHYLENE OXIDE CATALYSTS - The present invention relates to an improved carrier for an ethylene epoxidation catalyst, the carrier comprising alumina in combination with a stability-enhancing amount of mullite. The invention is also directed to an improved catalyst containing the improved carrier, as well as an improved process for the epoxidation of ethylene using the catalyst of the invention.

01-21-2010

20130116456

MULLITE-CONTAINING CARRIER FOR ETHYLENE OXIDE CATALYSTS - The present invention relates to an improved carrier for an ethylene epoxidation catalyst, the carrier comprising alumina in combination with a stability-enhancing amount of mullite. The invention is also directed to an improved catalyst containing the improved carrier, as well as an improved process for the epoxidation of ethylene using the catalyst of the invention.

EPOXIDATION CATALYST, A PROCESS FOR PREPARING THE CATALYST, ANDA PROCESS FOR THE PROUCTION OF AN OLEFIN OXIDE - A catalyst for the epoxidation of an olefin comprising a carrier and deposited on the carrier, silver, a promoting amount of one or more promoters selected from the group consisting of alkali metals and rhenium and a promoting amount of nickel, wherein the nickel is added as a nickel compound or nickel complex during the initial impregnation along with the silver and other promoters; including a process for preparing the catalyst; a process for preparing an olefin oxide by reacting a feed comprising an olefin and oxygen in the presence of the catalyst; and a process for preparing a 1,2-diol, a 1,2-diol ether, a 1,2-carbonate, or an alkanolamine.

01-19-2012

20100267975

EPOXIDATION REACTIONS AND OPERATING CONDITIONS THEREOF - A method of producing an alkylene oxide includes passing a reaction mixture comprising alkylene, oxygen and a gaseous chlorine-containing promoter species over a supported catalyst containing silver and a promoting amount of rhenium to undergo an epoxidation reaction at a first operating condition. The method further includes subsequently performing the epoxidation reaction at a preferred operating condition. The preferred operating condition is characterized by an efficiency of the epoxidation reaction toward the alkylene oxide where the efficiency is lower than that of a maximum efficiency achievable at an operating temperature corresponding to the preferred operating condition.

EO PROCESS CONTROL - A process for the production of an olefin oxide, which process comprises reacting a feed comprising an olefin and oxygen in a reactor tube in the presence of a silver-containing catalyst, wherein the presence of water in the catalyst bed is controlled such that the ratio of the partial pressure of water (PPH

03-29-2012

20120149926

PROCESS FOR IMPROVING THE SELECTIVITY OF AN EO CATALYST - The present invention relates to a process for improving the overall selectivity of an EO process for converting ethylene to ethylene oxide utilizing a highly selective EO silver catalyst containing a rhenium promoter wherein following normal operation a chloride strip of the chloride on the surface of the catalyst is conducted in order to remove a portion of the chlorides on the surface of the catalyst. The chloride strip involves the addition of certain saturated hydrocarbons to the feed. Following the chloride strip, the catalyst is optionally re-optimized.

PROCESS FOR OLEFIN OXIDE PRODUCTION - A process for the epoxidation of an olefin is disclosed which includes: reacting a feed gas composition containing an olefin, oxygen, and a moderator selected from the group consisting of diatomic chlorine and perhalogenated hydrocarbons, in the presence of an epoxidation catalyst.

06-23-2011

20150329510

CARRIER TREATMENT TO IMPROVE CATALYTIC PERFORMANCE OF AN ETHYLENE OXIDE CATALYST - A method for lowering the sodium content of different carriers which may have different physical properties as well as varying degrees of sodium is provided. The method, which lowers the sodium content from the surface, subsurface as well as the binding layer of the carrier, includes contacting a carrier with water. A rinse solution is recovered from the contacting. The rinse solution includes leached sodium from the carrier. The sodium content in the rinse solution is then determined. The contacting, recovering and determining are repeated until a steady state in the sodium content is achieved.

11-19-2015

20160016924

METHOD FOR THE PRODUCTION OF ETHYLENE OXIDE - A method for the production of ethylene oxide wherein the partial pressure of water vapor at the inlet of the reactor is at least about 8 kPa using a high purity carrier comprising alpha-alumina, a promoting amount of at least one Group IA metal, and a promoting amount of rhenium.

01-21-2016

20120309992

PROCESS FOR IMPROVING THE SELECTIVITY OF AN EO CATALYST - The present invention relates to a process for improving the overall selectivity of an EO process for converting ethylene to ethylene oxide utilizing a highly selective EO silver catalyst containing a rhenium promoter wherein following normal operation a hard strip of the chloride on the surface of the catalyst is conducted in order to remove a portion of the chlorides on the surface of the catalyst. Following the hard strip, the catalyst is optionally re-optimized. Surprisingly, it has been found that the selectivity of the catalyst following the hard strip may be substantially higher than the selectivity prior to the hard strip.

12-06-2012

20110118487

PROCESS FOR MAKING ETHYLENE OXIDE - This invention relates to a process, comprising reacting ethylene and oxygen or a source of oxygen in the presence of a catalyst in a reactor to form a product comprising ethylene oxide, wherein the catalyst contains silver or silver compound and a support and the catalyst is in the form of particulate solids having a mean particle diameter from 1 to 1000 μm and wherein the molar ratio of oxygen to ethylene is from 1:4 to 10:1.

05-19-2011

20140018557

PROCESS FOR THE PRODUCTION OF ETHYLENE OXIDE - The invention relates to a process for the production of ethylene oxide, comprising the steps of producing ethylene resulting in a stream comprising ethylene and ethane; producing ethylene oxide by subjecting ethylene and ethane from the stream comprising ethylene and ethane to oxidation conditions resulting in a stream comprising ethylene oxide, unconverted ethylene and ethane; and recovering ethylene oxide from the stream comprising ethylene oxide, unconverted ethylene and ethane.

01-16-2014

20090326250

METHOD FOR PRODUCING PROPYLENE OXIDE - A method for producing propylene oxide according to the present invention comprises a step of reacting propylene with oxygen in the presence of water, a halogen compound, and a silver catalyst containing alkaline earth metal carbonate as a support, the silver catalyst having 10 μmol/g or more oxygen adsorption capacity. This provides an industrially advantageous method for producing olefin oxide.

12-31-2009

20120077998

USE OF STRUCTURED CATALYST BEDS FOR PREPARING ETHYLENE OXIDE - The present invention relates to a process for preparing ethylene oxide by reaction of ethylene with oxygen in the presence of at least one silver-comprising catalyst, wherein the reaction takes place in a reactor which has a catalyst packed bed having at least two zones (i) and (ii) and the silver content of the catalyst in zone (i) is lower than the silver content of the catalyst in zone (ii). The catalyst packed bed preferably has a further zone (a) with which the reaction mixture comes into contact before the zones (i) and (ii). According to the invention, the silver content of the catalyst in the zone (a) is higher than the silver content of the catalyst in zone (i).

03-29-2012

20110105771

PROCESS FOR THE PRODUCTION OF AN OLEFIN OXIDE, A 1,2-DIOL, A 1,2-DIOL ETHER, A 1,2-CARBONATE, OR AN ALKANOLAMINE - A process for the epoxidation of an olefin comprising contacting a reactor feed comprising an olefin, oxygen, and carbon dioxide, with a catalyst comprising a carrier and, deposited on the carrier, silver, a rhenium promoter, a first co-promoter, and a second co-promoter; wherein the carbon dioxide is present in the reactor feed in a quantity of at most 3 mole percent based on the total epoxidation reactor feed; the first co-promoter is selected from sulfur, phosphorus, boron, and mixtures thereof; and the second co-promoter is selected from tungsten, molybdenum, chromium, and mixtures thereof; a process for preparing a 1,2-diol, a 1,2-diol ether, a 1,2-carbonate, or an alkanolamine.

EPOXIDATION METHODS - A method for the epoxidation of alkylenes is provided. The method makes use of an epoxidation catalyst comprising a support, silver, manganese and greater than 35 ppm sodium. The catalyst is produced by a method comprising impregnating the support with manganese prior to impregnating the support with sodium and impregnating the support with silver prior to, at the same time as, or after impregnation with manganese. A method for using the alkylene oxides for the production of 1,2-diols, 1,2-carbonates, 1,2-diol ethers is also provided.

CATALYSTS HAVING ENHANCED STABILITY, EFFICIENCY AND/OR ACTIVITY FOR ALKYLENE OXIDE PRODUCTION - A catalyst for the manufacture of alkylene oxide, for example ethylene oxide, by the vapor-phase epoxidation of alkene containing impregnated silver and at least one efficiency-enhancing promoter on an inert, refractory solid support, said support incorporating a sufficient amount of zirconium component (present and remaining substantially as zirconium silicate) as to enhance at least one of catalyst activity, efficiency and stability as compared to a similar catalyst which does not contain the zirconium component.

11-05-2009

20130296587

CATALYST FOR THE EPOXIDATION OF ALKENES - The present invention relates to a catalyst for preparing alkylene oxides, which is a supported silver catalyst having a novel promoter combination. The present invention further relates to a process for producing the catalyst and the use of the catalyst for the oxidation of alkylenes to alkylene oxides. In addition, the present invention relates to a process for preparing ethylene oxide from ethylene, which comprises the oxidation of ethylene in the presence of the stated catalyst.

11-07-2013

20120083613

ALUMINA SUPPORT FOR SILVER CATALYST, PREPARATION AND USE THEREOF - The present invention relates to an alumina support for silver catalyst, a process for preparing said alumina support, a silver catalyst made from said alumina support, and a use of said silver catalyst in the production of ethylene oxide by the oxidization of ethylene. According to the present invention, the silver catalyst made from the support prepared by potassium melt technology can have a high selectivity.

04-05-2012

20140107356

METHODS FOR PRODUCING EPOXIDATION CATALYSTS AND EPOXIDATION METHODS UTILIZING THEM - A method for producing epoxidation catalysts is provided. The catalyst comprises a support, a catalytic species, maganese and at least one alkali metal and/or promoter. The catalytic species may be silver. The catalyst is prepared by a method wherein at least a portion of the manganese is impregnated in a step separate from the at least one alkali metal and/or promoter. Advantageously, catalysts produced by the present method may exhibit greater efficiencies than catalysts produced by conventional methods. A method for the epoxidation of alkylenes using the catalysts so produced is provided as is a method for using the alkylene oxides for the production of 1,2-diols, 1,2-carbonates, 1,2-diol ethers, or alka-nolamines.

04-17-2014

20110301368

Carrier for Ethylene Oxide Catalysts - An improved carrier for an ethylene epoxidation catalyst is provided. The carrier includes an alumina component containing a first portion of alumina particles having a particle size of, or greater than, 3 μm and up to 6 μm, and a second portion of alumina particles having a particle size of, or less than, 2 μm. An improved catalyst containing the above-described carrier, as well as an improved process for the epoxidation of ethylene using the catalyst are also provided.

12-08-2011

20140343307

CARRIER FOR ETHYLENE OXIDE CATALYSTS - A carrier for an ethylene epoxidation catalyst is provided that includes an alumina first component and a mixed metal oxide of alumina second component. The mixed metal oxide of alumina second component comprises a corundum lattice structure having a plurality of O—Al—O bonds, wherein an Al atom of at least one O—Al—O bond of the plurality of O—Al—O bonds, but not all of the plurality of O—Al—O bonds, is replaced with a divalent or trivalent transition metal selected from the group consisting of scandium (Sc), titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni) copper (Cu), and zinc (Zn). A catalyst containing the carrier, as well as a process for the epoxidation of ethylene using the catalyst are also disclosed.

11-20-2014

20140343308

SILVER-BASED ETHYLENE OXIDE CATALYST HAVING REDUCED SODIUM CONTENT - A silver-based ethylene oxide catalyst that can be used in the vapor phase conversion of ethylene to ethylene oxide in the presence of oxygen is provided that includes a carrier; a catalytic effective amount of silver; and a promoting amount of at least one promoter, wherein the catalyst has a surface sodium content of 100 ppm or less.

CARRIER FOR SILVER CATALYST, ITS PREPARATION, A SILVER CATALYST MADE FROM THE SAME AND ITS USE - The present invention discloses an alumina carrier for a silver catalyst, a process for preparing the alumina carrier, a silver catalyst made from the alumina carrier, and a use of the silver catalyst in the production of ethylene oxide by the oxidization of ethylene. The alumina carrier comprises alumina and promoters, as well as titanium silicate molecular sieve(s); and therefore, has an improved catalytic activity.

07-05-2012

20120264954

PROCESS FOR PRODUCING A CATALYST FOR THE OXIDATION OF ETHYLENE TO ETHYLENE OXIDE - The present invention relates to a shaped catalyst body for preparing ethylene oxide, which comprises at least silver and rhenium applied to an alumina support, and also to a process for producing it, wherein the alumina support has the geometry of a hollow cylinder and the shaped catalyst body has a rhenium content C

10-18-2012

20130289288

PROCESS FOR TREATING A CARRIER, A PROCESS FOR PREPARING A CATALYST, THE CATALYST, AND USE OF THE CATALYST - A process for treating a carrier, or a precursor thereof, to at least partly remove impurities from the carrier, or the precursor thereof, comprising: contacting the carrier, or the precursor thereof, with a treatment solution comprising a salt in a concentration of at most 0.05 molar, wherein the salt comprises a cation and an anion, and wherein the cation is selected from ammonium, phosphonium, organic cations and combinations thereof, and wherein the anion is selected from organic anions, inorganic carboxylates, oxyanions of elements from Groups IIIA through VIIA of the Periodic Table of Elements, and combinations thereof; and separating at least part of the treatment solution from the carrier, or the precursor thereof.

10-31-2013

20120226058

Carrier for Ethylene Oxide Catalysts - An improved carrier for an ethylene epoxidation catalyst is provided. The carrier includes an alumina component containing a first portion of alumina particles having a mean primary particle size of, or greater than, 2 μm and up to 6 μm, and a second portion of alumina particles having a particle size less than 2 μm. An improved catalyst containing the above-described carrier, as well as an improved process for the epoxidation of ethylene using the catalyst are also provided.

09-06-2012

20120277447

PROCESS FOR IMPROVING THE SELECTIVITY OF AN EO CATALYST - The present invention relates to a process for improving the selectivity of an EO process utilizing a highly selective EO catalyst. In particular, the present invention is an improvement in the initial operation of a process for manufacturing ethylene oxide by contacting ethylene, oxygen, a chloride moderator and a hydrocarbon co-moderator with a high selectivity silver-containing catalyst at a concentration of carbon dioxide of less than about 2 mole percent, wherein the initial operating temperature is determined by optimization of such initial operating temperature at a level higher than the normal low initial operating temperature that is typically selected to obtain a longer operating cycle.

11-01-2012

20140018556

PROCESS FOR THE PRODUCTION OF ETHYLENE OXIDE - The invention relates to a process for the production of ethylene oxide, comprising the steps of: producing ethylene by converting a stream comprising an oxygenate into a stream comprising ethylene and ethane; producing ethylene oxide by subjecting ethylene and ethane from the stream comprising ethylene and ethane to oxidation conditions resulting in a stream comprising ethylene oxide, unconverted ethylene and ethane; and recovering ethylene oxide from the stream comprising ethylene oxide, unconverted ethylene and ethane.

01-16-2014

20110257420

CATALYST WITH BIMODAL PORE SIZE DISTRIBUTION AND THE USE THEREOF - The invention pertains to a catalyst useful for the epoxidation of an olefin. More particularly, the invention pertains to an improved catalyst useful for the epoxidation of ethylene to ethylene oxide. The catalyst has improved selectivity in the epoxidation process. The catalyst comprises a solid support having a surface, which has a first mode of pores which have a diameter ranging from about 0.01 μm to about 5 μm and having a differential pore volume peak in the range of from about 0.01 μm to about 5 μm. The surface then has a second mode of pores, different from the first mode of pores, which second mode of pores have a diameter ranging from about 1 μm to about 20 μm and have a differential pore volume peak in the range of from about 1 μm to about 20 μm. On the bimodal pore surface is a catalytically effective amount of silver or a silver-containing compound, a promoting amount of rhenium or a rhenium-containing compound, and a promoting amount of one or more alkali metals or alkali-metal-containing compounds.

10-20-2011

20110196162

METHOD FOR PRODUCING AN ALKYLENE OXIDE - The present invention relates to a continuous process for producing an alkylene oxide by direct oxidation of an alkene with oxygen by reacting a mixture comprising alkene and oxygen in the presence of a silver-comprising catalyst for a run time Δt(i), wherein during the oxidation, the catalyst is additionally contacted at least once with a further mixture comprising ethanol for a run time Δt(ii), wherein the run time Δt(i)>Δt(ii).

08-11-2011

20110275842

NANOSTRUCTURED CATALYST PELLETS, CATALYST SURFACE TREATMENT AND HIGHLY SELECTIVE CATALYST FOR ETHYLENE EPOXIDATION - Catalyst pellets with a high BET surface area can be formed from the compression of a submicron powder into the selected pellet shape, such as using a press that forms the pellet in a die. Catalysts of particular interest comprise a ceramic material with an elemental metal coating. A low temperature plasma treatment can be used to achieve desired surface modification. Catalysts are described that have high selectivities in ethylene epoxidation reactions run over long time periods. The improved catalysts are based upon catalyst materials, such as ytrria coated with silver, with high selectivities. High BET surface areas can be achieved by using a particulate ceramic support material.

11-10-2011

20090062557

PROCESS FOR PRODUCTION OF AN OLEFIN OXIDE - The invention relates to a process for the epoxidation of an olefin, wherein the concentration of the olefin oxide in the outlet is greater than about 2.2% by volume. More particularly, the invention relates to a process for the epoxidation of ethylene by contacting a feed including at least ethylene and oxygen with an improved epoxidation catalyst. The catalyst which has improved selectivity in the epoxidation process at high productivities, includes a solid support having a surface, which has a first mode of pores that have a diameter ranging from about 0.01 μm to about 5 μm and having a differential pore volume peak in the range from about 0.01 μm to about 5 μm. The surface also has a second mode of pores, which is different from the first mode of pores, having a diameter ranging from about 1 μm to about 20 μm and have a differential pore volume peak in the range from about 1 μm to about 20 μm. On the bimodal pore surface is a catalytically effective amount of silver or a silver-containing compound, a promoting amount of rhenium or a rhenium-containing compound, and a promoting amount of one or more alkali metals or alkali-metal-containing compounds.

03-05-2009

20090198076

CATALYST WITH BIMODAL PORE SIZE DISTRIBUTION AND THE USE THEREOF - The invention is directed to a catalyst for the epoxidation of an olefin to an olefin oxide, the catalyst comprising a support having at least two pore size distributions, each pore size distribution possessing a different mean pore size and a different pore size of maximum concentration, the catalyst further comprising a catalytically effective amount of silver, a promoting amount of rhenium, and a promoting amount of one or more alkali metals, wherein the at least two pore size distributions are within a pore size range of about 0.01 μm to about 50 μm. The invention is also directed to a process for the oxidation of an olefin to an olefin oxide using the above-described catalyst.

08-06-2009

20080306291

START-UP OF HIGH SELECTIVITY CATALYSTS IN OLEFIN OXIDE PLANTS - A method to achieve a controlled start-up temperature of an expoxidation process which exceeds the maximum achievable temperature of the epoxidation reactor relative to using an external heat source. The method of the present invention employs an oxidation reaction within the reactor to bring the temperature of the reactor to a temperature that is suitable for conditioning a high selectivity catalyst. The method of the present invention includes first bringing a reactor including a high selectivity catalyst to a first temperature using the external heat source to the reactor, while staying within the reactor design limitations and maintaining a gas flow to the reactor that is within 25 to 100% of the design rates. Once the reactor has achieved the first temperature, at least an olefin, e.g., ethylene, and then oxygen are introduced to the reactor feed gas. The olefin and oxygen concentrations are adjusted to have a heat of reaction that will allow raising the reactor gas flow to 100% of design and then have sufficient heat of reaction to raise the reactor temperature to a second temperature which is greater than the first temperature and greater than the temperature of the reactor achievable by the external heat source.

12-11-2008

20090192324

Catalyst for Producing Ethylene Oxide, Process for Producing the Catalyst and Process for Producing Ethylene Oxide - Disclosed is a catalyst for ethylene oxide production which is used for producing ethylene oxide from ethylene. This catalyst is composed of at least silver (Ag), caesium (Cs), rhenium (Re) and a carrier, and improved especially in selectivity. Specifically disclosed is a catalyst for ethylene oxide production, which is used for producing ethylene oxide from ethylene and composed of at least silver (Ag), caesium (Cs), rhenium (Re) and a carrier. If necessary, an alkali metal is loaded onto the carrier as a pretreatment, and then Ag, Cs and Re are loaded onto the carrier, thereby obtaining the catalyst. The carrier has a specific surface area of 0.6-3.0 m

07-30-2009

20090069583

ETHYLENE OXIDE PRODUCTION USING FIXED MODERATOR CONCENTRATION - A method for controlling ethylene oxidation uses ethylene and oxygen, in conjunction with a silver based catalyst, a moderator and a co-moderator, to form ethylene oxide. When controlling the ethylene oxidation reaction, the moderator concentration is maintained constant within a comparatively narrow operative concentration range and the co-moderator concentration is varied within a comparatively wider operative concentration range, to optimize a catalyst property such as the catalyst activity and/or the catalyst selectivity.