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Soldering is Easy: Heres How to Do it (Extended - MightyOhm

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y
s
a
e
s
i
g
n
i
r
e
Sold
do it
o
t
w
o
h
's
e
r
e
h
an
by: Mitch Altm
m)
(soldering wisdo
en
Andie Nordgr
on)
(Comics adaptati
Jeff Keyzer ing)
(Layout and edit
Download this comic book and
share it with your friends!
http://mightyohm.com/soldercomic
Distribute widely!
iron.
This is a soldering
to melt
ing
Solder
lly useful skill.
Its tip gets hot enough
solder, which is metal.
s Celsius!
That's about 200 degree
is a rea
It is also
way easy!
REally, it is!
YouвЂ™ll see.
Soldering is also
lots of fun!
you can make just
about anything with electronics, which is
If you know how to solder,
just too cool!
There are many ways to make good solder connections.
IвЂ™m going to explain how I do it.
Safety tip #1
(of 3):
If you touch the tip, you will
let go very quickly!
Let's get started!
llow
ly ho osin
tual
r
c
a
h
d to
It is illed wit
f use
stuf s
f
e
d
h
t
an ilar to
lin
r vio
We use the soldering iron to melt the
solder and make electrical connections.
When the solder heats
up, the rosin melts
almost immediately
(sim bows fo
make ).
y
stick
The Metal
follows
shortly
thereafter
the e
l
Sn an ements
d Pb
This is solder.
The ROSIN flows around what
you want to solder, cleans the
metal, and helps make a good
solder connection.
It is made of metal, Usually tin and lead.
The best solder for electronics has
Safety tip #2
rosin core and is 60% tin, 40% lead.
n
also know
as flux
(of 3):
Lead is poisonous. It gets
on your skin when you hold the
solder, so wash your hands
after soldering!
There are other types, for instance lead-free solder, but
it has toxic chemicals in its core, and it is not quite as
easy to use as solder with lead. It also corrodes
soldering iron tips quickly. If you can only get lead-free
solder where you live, itвЂ™s OK, but please donвЂ™t breathe in
the nasty smoke.
If you donвЂ™t wash your hands after soldering, the lead may
get in your body, where it gets stored in your brain
for your entire life. if enough collects there then you
go insane, and you lose all of your friends. So - wash
your hands after soldering, and keep your friends!
2
There are many ways to connect electronic parts
together, but perhaps the easiest way is with a
e made up
c circuitsdar
Electronipar
gether.
to
te
ec
nn
ts co
of electronic
Printed Circuit Board
PCB or
just
"TH
Bo E
ar
d"
The PCB makes
it easy because
it has
pads for
each part.
For a circuit
to work
correctly, we
together ever
need to conn
ect
ything that sh
ould connect
not connect
togeth
together.
If you look carefully at the PCB, you will
see lines connecting pads together with
other pads вЂ“ these lines are called traces.
anything that
er, and
should not be
connected
(pronounced вЂњleedzвЂќ)
All of the parts have wires sticking out of them:
Most pads have a hole in the middle вЂ“ this is where the
lead pokes through and makes a connection to the
circuit!
All of these wires, regardless of
what they look like, are called
leads
since they lead to the parts.
If you put all of the leads from the parts into
the correct pads for the parts
some
and if you put all of the parts in the correct
can g parts
o
orientation
wron in the
g wa
y!
and if you make all good solder connections
irst
ke our f
LetвЂ™s ma onnection!
solder c
the circuit will just work!
then
This is because the board connects everything that
should be connected, and nothing that should not be
connected.
3
WeвЂ™ll start with a
resistor.
So, to solder in the resistor, you start by finding the
correct value of resistance from the projectвЂ™s
documentation.
Then bend the two
leads of the resistor
down the width of the
part, like this:
Resistors have two leads and (unlike some parts, such as
diodes, which have a вЂњplusвЂќ side and a вЂњminusвЂќ side) can be
placed in their pads in either direction.
Then place the two
leads through the two
pads on the PCB for
this resistor.
PCBs usually have markings to show where each part
goes (and if the orientation matters, the PCB usually
has some way to show you this).
You push the resistorвЂ™s
leads through the pads
until the part rests flat
on the PCB
(sometimes you may need to
wiggle and tug gently on the
leads from the bottom of the
PCB to do this).
For most PCBs, all of the parts are placed through the pads
on the printed side of the PCB (which weвЂ™ll call the top of
the board), and weвЂ™ll solder all of the pads on the bottom
of the board.
Since the word вЂњresistorвЂќ starts with the letter вЂњRвЂќ, the PCB
usually marks places where resistors go with an вЂњRвЂќ,
followed by the resistorвЂ™s number, such as вЂњR3вЂќ
Then you turn the PCB over so we can solder the two pads.
As you turn the PCB over, you
will need to hold the resistor
with your finger so it doesnвЂ™t
fall out of the board.
As I said earlier, soldering irons
get hot enough to melt metal.
That means that the tips get hot
enough to oxidize quickly, which
basically means that they get
dirty just sitting in the air!
The oxides are an insulator for
heat, so we want to clean
them off the tip before
each solder connection so the
heat flows nicely and we
can make good solder
then you bend the leads of the resistor
outwards at about 45 degrees so the part
wonвЂ™t fall out while we solder it in place.
connections.
Got it? Great!
Time to actually solder!
This is why we have a wet sponge:
to clean the oxides off the tip. Just
scrape the
tip across the sponge gently,
then rotate the iron and scrape gently
across the sponge again.
Hold the soldering iron in your dominant
hand, like you would hold a pencil.
This should make the tip silvery and somewhat shiny вЂ“ ready
to solder. Remember to clean the tip like this
before each connection you make вЂ“ the tips oxidize
quickly!
If the tip is nice and silvery and shiny, you
can make good connections.
Hold the solder in your other hand.
4
Touch the cleaned tip to
Then add
of solder
both
the pad and the lead of the
about 1mm to 3mm
under the tip.
part you want to solder.
Keep it there for about 1
second, so everything heats up nicely.
DonвЂ™t add it above the tip, since that melts the solder
only onto the tip, where it doesnвЂ™t do any good.
we want the solder to flow nicely all around
both the pad and the lead to make a good
connection.
The solder wonвЂ™t melt until it actually touches the hot
soldering iron tip, but once it touches the tip, thatвЂ™s
when it melts, and you can then add your 1mm to 3mm
of solder.
But вЂ“ and this is VERY important вЂ“
keep the soldering iron tip on the pad
and lead for about 1 more second
since it takes time for the solder to flow around the
pad and the lead, and it will only flow when it is hot.
Then pull the soldering iron away, and take a look at
your perfect solder connection!
Then, pull the solder away.
See how easy it is!
Now put that soldering iron back in its stand
while weвЂ™re not using it.
the solder cools down and
hardens quickly all on its own. It only
Please note that
takes about a second. And then you are ready for
your next solder connection.
That smoke that you saw
when the tin/lead solder
melts is the rosin
vaporizing.
The stand keeps the hot iron safely on the
table. Most people say that itвЂ™s not fun to have it land
it contains some chemicals
that are not good for you,
so try not to breathe it!
in your lap!
blow gently
on the connection as
you solder to keep
the smoke away from
your lungs.
you can
5
LetвЂ™s take a look at what
makes a good solder
connection.
You can tell a good
solder connection
because the solder
can see
any of the
hole or pad
If you
totally covers the
pad and surrounds
the lead.
the
o,
Alslder
so kes a
ma all
or if
the solder
is flat along
the board
sm mp.
bu
then you didnвЂ™t add enough solder
and so there may not be a
connection where we need one.
If this is the case, no problem вЂ“ just repeat the procedure
(clean the tip, touch the tip for 1 second on the pad and lead,
add 1mm to 3mm of solder, pull the solder away, keep the tip
on the pad and lead for 1 more second, and pull the tip away),
and it should then be totally fine.
If it does, no problem!
just clean the tip, hold the
If there is too much solder, that
means that you added so much solder that
there is a solder blob on a pad that is big
enough to also touch another pad,
creating a connection where there
should not be one. This can happen.
tip to the solder
blob between the pads for 1 second
then bang the board against your work
table to fling the excess molten solder to the table
The connections should then be fine
(though you may need to lightly scrape any
excess solder from the PCB, which you can
usually do with your fingernail)
nd
uch a
oo m
a
een t
is
w
t
r
e
In b
solde .
ittle
too l
ewayn why
e
l
f
o
easo
lot is
one r easy.
is
This
g
in
r
solde
Both
good!
you may
to wea want
r
glasse safety
s!
Some people like to solder parts to their pads
after adding a bunch of parts to the board.
I prefer to add and solder only one part
to the board at a time. I find this easier
since there arenвЂ™t so many leads that can get
in the way of my soldering iron.
good too!
Also, if I add more than one part to the board I
sometimes miss soldering a pad, since it isnвЂ™t so
easy (as you might think it would be) to see which
connections are soldered.
6
To cut the lead, weвЂ™ll use a
small wire cutter.
One side has flat cutting
edges, and the other side has a
After soldering all of the leads of the part
you are soldering, it is time to cut off the
excess leads.
deep groove.
This must be done to ensure that the excess
leads do not bend over and short to
another lead or pad.
Place the flat edge down, parallel to the
just at the top of the little bump of
solder.
squeeze the handles, and the cutting edges
snap shut.
PCB,
which turns the
excess lead into a
projectile
that hits
you right in
your eye!
if this happens, then there will be a
connection where we do not want one.
If the excess lead is too short to hold onto (but long
enough to potentially short out to something on your PCB),
then position the wire cutter,
this w
hold your fingers over
il
excess l keep the
the lead,
hitting lead from
the ey anyone in
e
shortin (or
somew g out
and then squeeze.
your p here on
roject
)
Safety tip #3
(of 3): ALWAYS hold the
lead you are cutting with one hand while
you cut with your other hand.
you may
also
want
to wea
r
safety
glasse
s!
If you always do this, you will always be safe.
Leads that are already very short, such as IC
sockets, do not need to be cut вЂ“ they have
leads that are too short to bend over and make
shorts.
it is totally OK.
All mistakes are fixable (though some
If you make a mistake,
are easier than others).
making mistakes is how we
learn to become better at everything we
And
do.
While soldering is easy, unsoldering
takes lots of practice. And if you
make a mistake, you get to have some
practice!
7
As you solder
many tips and
more, you will pick up
tricks that will make
soldering even easier.
If you like soldering, and want to solder
well, youвЂ™ll want to buy some good tools.
But you do not need to spend a lot
of money to get them.
But you are now
totally ready
to solder just
about anything!
You can buy a decent soldering
iron (in the shape of a long, fat
pencil) for about US$15
YouвЂ™ll need a
soldering iron
stand that fits a
wet sponge,
which will cost you
about US$6
Then youвЂ™ll need an
OK wire cutter,
for another US$6
If you really want to get fancy, or if you think you will
be soldering lots, or soldering a bunch of small
things
you can buy a decent soldering station, complete
with a stand and sponge for about US$60
Buy a pound roll (or a 500g
roll) of decent solder
for about US$35 and youвЂ™ll
be set for years of
satisfying soldering
it, I
get
can d
u
o
with
if y mmen
lead
o
rec
tin/
,
0
4
ore ork
60/ n corened befil
w
i
w l asy to
r
e
e
rosI mentio
d
as
sol
(as -free is not
lead , but it .
)
e
h
fin k wit
wor
You really donвЂ™t need more
But you might also want long nose pliers (about US$6) and wire strippers
(about US$10). (And safety glasses can be bought for as little as US$2.)
of
rt
pa
is
c
mi ut
e
co a b o
ak s
is o k
h
M
T
g
o
ab
to in -
Distribute widely!
w l Thicroerso
o
H o M ll Wh
Coith ro ple ng)
w ntPeo thi
an ,
co r No
Enjoy!
o
tm r
(F ow
Al yze y
h
b
e
s.
Kn
c
it f K hed res
Narration by Mitch Altman
http://cornfieldelectronics.com
COmics adaptation by
http://log.andie.se
M ef lis P
by d J pub ch
an be tar
S
to
Andie Nordgren
No
Edited by Jeff Keyzer
http://mightyohm.com
Translate it, use it, spread it, color it, teach with it!
http://mightyohm.com/soldercomic
8