The Ultra-SST Cooling Tower product line is a type 316/304 stainless steel Advanced Technology design which utilizes induced draft, counterflow technology–the most efficient in the industry and the best design for operation in a freezing climate. The counterflow design provides the Ultra-SST Cooling Tower with inherently better operational and maintenance features.

Warm water from the heat source is pumped to the water distribution system at the top of the tower. The water is distributed over the wet deck fill by means of large orifice nozzles. Simultaneously, air is drawn in through the air inlet louvers at the base of the tower and travels upward through the wet deck fill opposite the water flow. A small portion of the water is Warm water from the heat source is pumped to the water distribution system at the top of the tower. The water is distributed over the wet deck fill by means of large orifice nozzles. Simultaneously, air is drawn in through the air inlet louvers at the base of the tower and travels upward through the wet deck fill opposite the water flow. A small portion of the water is evaporated which removes the heat from the remaining water. The warm moist air is drawn to the top of the cooling tower by the fan and discharged to the atmosphere. The cooled water drains to the basin at the bottom of the tower and is returned to the heat source.

The vertical air discharge of the Ultra-SST design and the distance between the discharge air and fresh air intakes, reduces the chance of air recirculation, since the warm humid air is directed up and away from the unit. For detailed layout information please consult EVAPCO’s Equipment Layout Guidelines Bulletin 311 which features reduced clearance dimensions.

Efficient Drift Eliminators

An extremely efficient drift eliminator system is standard on the Ultra-SST Cooling Tower. The system removes entrained water droplets from the air stream to limit the drift rate to less than 0.001% of the recirculating water rate. With a low drift rate, the Ultra-SST Cooling Tower saves valuable water and water treatment chemicals. The Ultra-SST can be located in areas where minimum water carryover is critical, such as parking lots.

The drift eliminators are constructed of an inert polyvinyl chloride (PVC) plastic material which effectively eliminates corrosion of these vital components. They are assembled in sections to facilitate easy removal for inspection of the water distribution system.

Easy Field Rigging

A new field assembly seam design which insures easier assembly and reduced potential for field seam leaks.

Self guided channels guide the fan casing section into position improving the quality of the field seam.

Eliminates up to 66% of fasteners.

What is IBC?

The International Building Code requires that evaporative cooling equipment must meet the same seismic or wind load forces as the building to which they are attached.

How does it apply?

Based on project zip code and site design factors, calculations are made to determine the quivalent seismic "g force" and wind load on the unit.

What does EVAPCO offer?

EVAPAK® Fill

The patented EVAPAK® fill design used in the Ultra-SST Cooling Tower is specially designed to induce highly turbulent mixing of the air and water for superior heat transfer. Special drainage tips allow high water loadings without excessive pressure drop. The fill is constructed of inert polyvinyl chloride, (PVC). It will not rot or decay and is formulated to withstand water temperatures of 130ºF (54,4ºC). Because of the unique way in which the crossfluted sheets are bonded together, and the bottom support of the fill section, the structural integrity of the fill is greatly enhanced, making the fill usable as a working platform. The fill selected for the Cooling Tower has excellent fire resistant qualities. Cooling Tower fill has a flame spread rating of 5 per ASTM-E84-81a. A higher temperature fill is available for water temperatures exceeding 130ºF (54,4ºC). Consult your EVAPCO representative for further details.

Superior Air Inlet Louver and Screen Design

The air inlet louver screens on the are constructed of corrosion-free PVC . They are a "Sight-Tight" two pass design that minimizes splashout and reduces the potential for algae formation inside the tower.

In single pass louver systems used by other manufacturers, circulating water droplets tend to splashout, especially when the fans are shut off. With the two pass louver system, the water droplets are captured on the inward sloping pass, minimizing splashout problems.

EVAPCO's unique louver design completely encloses the basin area. Direct sunlight is blocked from the water inside the cooling tower, thereby reducing the potential of algae formation. Water treatment and maintenance costs are substantially reduced.

While effectively containing the recirculating water and blocking sunlight, the louver design has a low pressure drop. The low pressure drop results in lower fan energy consumption, which reduces the operating costs of the cooling tower.

Reduced Piping Costs

Each cell of the Ultra-SST Cooling Tower is furnished with one inlet and one outlet piping connection. This design reduces the amount of external piping and thereby lowers the installed cost of the cooling tower. The water distribution system is pressurized and self balancing. Since field balancing is not required on the Ultra-SST, the need for flow balancing valves is eliminated, further reducing the cost of tower installation. The wide orifice nozzles with anti-sludge ring used in the Ultra-SST water distribution system helps prevent clogging, reducing the maintenance costs of the water distribution system.

Pressurized Water Distribution System

The water distribution system is made of schedule 40 PVC pipe and ABS plastic water diffusers for corrosion protection in this key area. The piping is easily removable for cleaning. The water diffusers have a minimum opening of 3/8 by 1 inch (9,5 mm by 25,4 mm) and are practically impossible to clog. They also have an anti-sludge ring extending into the headers to prevent sediment from building up in the diffuser opening In addition, the spray branches have threaded end caps to allow easy debris removal.

The spray pressure for all Ultra-SST Cooling Towers is between 1 and 6 psig (6,9 and 42 kPa) at theinlet header. The actual spray pressure will be shown on the certified drawings which are prepared for each unit.

View Product Video

EvapJet® Nozzles

Optimum Design for Freezing Climates

The counterflow fill design used in the Ultra-SST Cooling Tower is well suited for winter operation. The wet deck surface is totally encased, and protected from freezing winds thus inhibiting ice formation on the fill section.

The even temperature gradient of the counterflow fill design makes the Ultra-SST Cooling Tower the ideal unit for operation in freezing climates.

The counterflow design of the Ultra-SST Cooling Tower fill section reduces the chance of ice formation and with bottom support, eliminates fill collapse should ice form.

Fast, On-Time Shipments

The Ultra-SST is a completely factory assembled cooling tower manufactured by a dedicated professional workforce, expert in building cooling towers. Factory trained mechanics and EVAPCO's strict quality control and inspection procedures guarantee the quality of every unit shipped.

EVAPCO's controlled factory environment ensures fast on-time shipments, allowing the Ultra-SST to be available - WHEN THE CUSTOMER WANTS IT!

The cold water basin and drive system are the most important areas of a cooling tower to maintain. As a result of the evaporation process in a cooling tower, dirt and debris will collect in the basin and must be cleaned out on a regular basis. EVAPCO’s Ultra-SST basin section, constructed of Type 316 stainless steel for maximum strength and corrosion protection, is designed to allow quick and easy access, promoting maintenance of the cold water basin. Just like the basin, all service to the drive system can be safely performed from the side of the cooling tower. This eliminates the need to stand in the cold water basin or add costly fan deck handrails and safety cages for routine service to the bearings, belts, or electrical equipment. Evapco's Power-Band drive system is the easiest belt drive system to maintain in the industry! Click on the features below for more details.

Easy Access

The cold water basin section is easily accessible from ground level by simply removing the (2) two Quick Release Fasteners on the inlet louver assemblies surrounding the cooling tower and lifting out the lightweight louver.

The basin can be accessed from all (4) four sides of the cooling tower. The bottom of the fill section is a minimum of four (4) feet (1,2 m) above the basin floor. This open basin design enables the Ultra-SST basin to be easily cleaned.

Easy, Removable Air Inlet Louvers with Quick Release Fasteners

The Ultra-SST features a Quick Release Fastener design consisting of (2) two large thumbscrews and a latch system. By loosening the thumbscrews, the latch pulls up and out of the louver frame, allowing the louver to be removed while the latch and thumbscrews stay on the cooling tower.

Clean Pan Basin Design

The Ultra-SST features a sloped basin from the upper to lower pan section. This “Clean Pan” design allows the water to be completely drained from the basin. The cooling tower water will drain from the upper section to the depressed lower pan section where the dirt and debris can be easily flushed out through the drain. This design helps prevent buildup of sedimentary deposits, biological films and minimizes standing water.

Stainless Steel Strainers

The EVAPCO standard for many years, the stainless steel strainer is one component of the cooling tower subject to excessive wear and corrosion. With stainless steel construction, this component will last the life of the cooling tower.

Five (5) Year Product Warranty

The Ultra-SST cooling tower is provided with a standard (5) year complete product warranty including the motor and drive system (Power Band or Gear Drive). This unique warranty is designed to offer the end user optimum protection against unit and drive system failure. It is a comprehensive plan which includes the complete cooling tower structure and drive system components.

8.5' Wide Units, Power Band Belt Adjustment and Bearing Lubrication

Models Ultra-SST 19-56 through Ultra-SST 39-942 .

The fan motor and drive assembly are designed to allow easy servicing of the motor and adjustment of the belt tension from the exterior of the unit. The T.E.F.C fan motor is mounted on the outside on these models and is protected from the weather by a cover which swings away for maintenance.

A large hinged access door is located on the side of the unit for easy access to the fan drive system. The belt can be adjusted by tightening the J-Bolts on the motor base and the tension can be checked easily through the access door, all while standing at the side of the unit. The bearings can also be lubricated from the side of the unit. The bearing lubrication lines have been extended to the exterior casing and are located by the access door, thus making bearing lubrication easy.

Sloped access ladders and working platforms are available as an option to facilitate maintenance.

Go to Optional Equipment for details.

10', 12' and 14' Wide Units, Power Band Belt Adjustment and Bearing Lubrication

The T.E.A.O. fan motor is located inside the fan casing on the large Ultra-SST Cooling Tower, and is mounted on a rugged heavy duty motor base. The motor base is designed to swing completely to the outside of the unit through a very large hinged (14 square feet) (1,3 square meters) access door greatly simplifying motor maintenance.

The unique swinging motor mount designed for these models features easy belt adjustment from the exterior of the unit. The T.E.A.O. fan motor is mounted on an adjustable base which is supported by two heavy duty galvanized steel pipes. The belt is adjusted by tightening an all-thread which runs through the motor base.

The innovative motor base features a unique locking mechanism for a positive belt adjustment and is also used to adjust the belt tension if a wrench is not available.

Bearing lubrication fittings are extended to the side of the unit inside the access door to allow easy application of the bearing lubricant. This external location allows for easy servicing of the bearings and is another important advantage of EVAPCO equipment.

To facilitate motor removal, an optional motor davit is available.

Go to Optional Equipment for details.

Swing-out motor base (video)

The Ultra-SST Cooling Tower features the highly successful EVAPCO POWER-BAND Belt Drive System engineered for heavy-duty operation. The POWER-BAND Drive System has consistently provided trouble-free operation in the most severe duty cooling tower applications. In addition, the complete drive system including the fan motor is standard with a (5) Five Year Warranty.

The T.E.F.C. motors are located on the outside of the unit on Models Models Ultra-SST 14-64 through Ultra-SST 39-942 and are protected by a hinged, swing away cover.

Models Models Ultra-SST 112-012 through Ultra-SST 428-1348 have T.E.A.O. motors located inside the fan section on a heavy duty motor base which swings to the outside for repair or removal.

Drive System Sheaves

Drive system sheaves located in the warm, moist atmosphere inside the cooling tower are constructed of an aluminum alloy. Those located externally are protected by a hinged cover.

Fan Shaft Bearings

The fan shaft bearings on the Ultra-SST cooling tower are specially selected to provide long life, minimizing costly downtime. They are rated for an L-10 life of 75,000 to 135,000 hours, making them the heaviest duty pillow block bearing in the industry used for cooling tower duty.

Power-Band Belt Drive

The Power-Band drive is a solid-back multigroove belt system that has high lateral rigidity. The belt is designed for cooling tower service, and is constructed of neoprene with polyester cords. The drive belt is sized for 1.5 service factor of the motor nameplate horsepower ensuring long and trouble free operation.

Five (5) Year Product Warranty

The Ultra-SST cooling tower is provided with a standard (5) year complete product warranty including the motor and drive system (Power Band or Gear Drive). This unique warranty is designed to offer the end user optimum protection against unit and drive system failure. It is a comprehensive plan which includes the complete cooling tower structure and drive system components.

Working Platform & Ladder with Davit

The standard design of the EVAPCO Ultra-SST provides the customer with the easiest cooling tower to maintain in the industry. There are additional options which can make maintenance easier and extend the life of the cooling tower. These options are listed below.

Sloped Access Ladders

A sloped access ladder is available for all Ultra-SST models. The EVAPCO designed access ladder features a sloped “ships type” ladder arrangement which provides fast and easy access to the water distribution system and drive components. A grab bar is attached to the sloped ladder for safe and easy ascent and descent. There is no need for safety cages or railings with this design. The ladder(s) will ship loose and must be field mounted. The sloped ladder meets all applicable OSHA requirements.

Working Platform & Ladder with Davit

Ultra-SST Cooling Towers are available with an external working platform and ladder to allow easy servicing of the fan motor and water distribution system. Providing a convenient platform to perform work, the heavy duty galvanized steel platform is self-supporting which eliminates the need for any external support. A less expensive alternative to field erected catwalks, the working platform option uses a straight ladder as standard and ships in sections for easy installation. The davit option eliminates crane rentals and facilitates the removal of motors and gear drives. The davit and bracket are constructed of heavy duty galvanized steel and are mounted on the side of the unit. The optional fan motor and gear davit ships loose and is installed in the field. (The working platform and ladder meet all applicable OSHA requirements.)

EVAPCO Gear Drive System

The Ultra-SST Cooling Tower is available with an optional precision gear drive system for Models Ultra-SST 19-59 through Ultra-SST 428-1248. The EVAPCO Gear Drive System has been carefully designed to provide long life and troublefree operation, even in severe duty cooling tower applications. All gear drive system component manufacturers have been selected utililizing the leaders in the industry. The EVAPCO Gear Drive System is designed with a minimum 2.0 service factor and meets or exceeds AGMA and CTI gear drive standards.

Models Ultra-SST 19-59 through 39-942 and models Ultra-SST 114-0124 through 428-1248 feature a T.E.F.C. motor located outside the airstream coupled to the gear box with a composite floating shaft coupling.

Models Ultra-SST 110-112 through Ultra-SST 424-936 have as standard an internally mounted motor (T.E.F.C.) with a rubber coupling device to transmit power to the gear box. An external motor mount with composite floating shaft coupling is also available.

Electric Heaters

Electric immersion heaters are available as an option and are located in the basin of the tower. They are sized to maintain a +40° F (4,4º C) pan water temperature at 0°F (-18º C) ambient with the fans off *. They are furnished with a thermostat and low water protection devices to cycle the heater on when required and to prevent the heater elements from energizing unless they are completely submerged. All components are enclosed in rugged, weather proof enclosures for outdoor use. Heater control packages that include contactor, transformer or disconnects are available.

Electric Water Level Control

EVAPCO cooling towers are available with an optional electric water level control system in place of the standard mechanical makeup valve and float assembly. This package provides very accurate control for the basin water level and does not require field adjustment, even under varying operating conditions.

The control was designed by EVAPCO and is manufactured exclusively for EVAPCO. It consists of multiple heavy duty stainless steel electrodes. These electrodes are mounted external to the unit in a vertical stand pipe. For winter operation, the stand pipe must be wrapped with electric heating cable and insulated to protect it from freezing.

The weather protected slow closing solenoid valve(s) for the makeup water connection is factory supplied and is ready for piping to a water supply with a pressure between 5 and 125 psig (35 kPa and 860 kPa).

1. Evenly distribute of water over fill material with pressurized spray tree.

a. Pipes: Schedule 40 PVC, Non-corrosive Materials

b. Nozzles: Non-clogging, ABS Plastic, threaded into branch piping.

2. Maximum pressure at inlet shall be ____ psig.

E. IBC Compliance: The unit structure shall be designed, analyzed, and constructed in accordance with the latest edition of the International Building Code (IBC) Regulations for seismic loads up to _____ g and wind loads up to __ psf.

1. Casing panels shall totally encase the fill media to protect the fill from damage due to direct atmospheric contact.

2. Fasteners: Corrosion resistance equal to or better than materials being fastened.

3. Joints: Sealed watertight.

4. Welded Connections: Continuous and watertight

H. Fill Media: PVC; resistant to rot, decay and biological attack; formed, crossfluted bonded together for strength and durability in block format for easy removal and replacement; suitable for use as a working surface; self extinguishing with flame spread rating of 5 per ASTM E84-81a; able to withstand continuous operating temperature of 130�F; and fabricated, formed and installed by the manufacturer to ensure water breaks up into droplets.

I. Drift Eliminators: Same material as Fill. 0.001% drift rate.

J. Air Inlet Louver Screens: Formed PVC mounted in G-235 galvanized (or Type 316 stainless) steel frames for easy removal; designed "Sight Tight" to completely block direct sunlight from entering and water from splashing out of the cooling tower.

K. Water Level Control: Brass mechanical makeup water valve and plastic float with an adjustable linkage.

2.4 MOTORS AND DRIVES

A. General requirements for motors are specified in Division 15 Section "Motors".

B. Enclosure Type: TEAO or TEFC

C. Motor Speed: Single Speed (Option: VFD Duty, 2-speed)

D. Direct Drive (AT/USS 14-64 through 14-912 ONLY): The fan drive shall be mounted on the motor in a direct drive configuration.

E. Drive: Power Band Belt designed for 150% of the motor nameplate HP.

A. Internal Working / Service Platforms: Provide a complete internal working platform and ladder system for service of all drive components. A suitable working platform may be constructed of the fill media for counterflow cooling towers. If a crossflow tower is used, provide an internal walkway with ladder and elevated working platform to allow for service and maintenance to motor and drive assembly.

Solutions for Sound Sensitive Applications

The AT product lines are now available with four (4) equipment options to reduce the overall sound generated from the side or top of the unit. Each option provides various levels of sound reduction and can be used in combination to provide the lowest sound level. Consult EVAPCO's iES online selection program for unit sound levels. If a detailed analysis or full octave band data sheet is required for your application, please consult your EVAPCO Sales representative.

NOTE: These low sound options may impact the overall installed dimensions and weight of the unit.

Super Low Sound Fan

The Super Low Sound Fan offered by EVAPCO utilizes an extremely wide chord blade design available for sound sensitive applications where the lowest sound levels are desired. The fan is one-piece molded heavy duty FRP construction utilizing a forward swept blade design. The Super Low Sound Fan is capable of reducing the unit sound pressure levels 9dB(A) to 15dB(A), depending upon specific unit selection and measurement location. The fans are high efficiency axial propeller type and operate with no loss of thermal performance.

The Super Low Sound Fan is available on all 8.5ft and 12ft (2.4m and 3.6m Europe) wide AT Cooling Towers, ATWB and ESWA Closed Circuit Coolers, and ATC Evaporative Condensers.

Low Sound Fan

4 - 7 db(A) Reduction!

The Low Sound Fan offered by EVAPCO is a wide chord blade design available for sound sensitive applications where the low sound levels are desired. It is alumi num construction with steel fan hub. The Low Sound Fan is capable of reducing the unit sound pressure levels 4dB(A) to 7dB(A), depending upon specific unit selection and measurement location. The fans are high efficiency axial propeller type and operate with no loss of thermal performance.

The Low Sound Fan is available on 12ft., 14ft, 24ft. and 28ft. (3.6m and 7.2m Europe) wide AT Cooling Towers, ATWB and ESW Closed Circuit Coolers, and ATC Evaporative Condensers.

Fan Discharge Sound Attenuation

Up to 10 dB(A) Reduction!

The AT Fan Discharge Attenuator offered by EVAPCO is an additional option available to further reduce the sound level of the unit. The attenuator can be used with the standard AT fan or in combination with the Low Sound Fan option.

The AT Fan Discharge Attenuator is a factory assembled straight sided discharge hood designed to reduce overall discharge sound levels at full fan speed 5db(A) to 10dB(A), depending on specific unit selection and measurement location. It is constructed of G-235/Z-725 galvanized steel as standard (options available for Type 304 stainless steel) and includes insulated walls and a low pressure drop baffling system that is acoustically lined with high density fiberglass. The discharge attenuator is supported entirely by the unit and is shipped as an assembled section for easy mounting in the field. The discharge attenuator is covered by a heavy gauge hot-dipped galvanized steel fan guard to prevent debris from entering the attenuator.

The discharge attenuator will have a minimal impact on unit thermal performance (0%-2%) derate depending on specific unit selection.

The AT Fan Discharge Attenuator is available on ALL standard AT Cooling Towers, ATW and ESW Closed Circuit Coolers, and ATC Evaporative Condensers. It is also available on 12 ft., 14 ft., 24ft., and 28ft. (3.6m and 7.2m Europe) wide AT, ATWB, ESW and ATC Models with the Low Sound Fan option.

Water Silencers

Reduces Water Noise in the Cold Water Basin up to 7dB(A)!

The water silencer option is available for all AT models and is located in the falling water area of the cold water basin. The water silencer will reduce the high frequency noise associated with the falling water and is capable of reducing overall sound levels 4dB(A) to 7dB(A) measured at 5 ft. from the side or end of the unit. The waters silencers reduce overall sound levels 9dB(A) to 12dB(A) (depending on water loading and louver height) measured 5 ft. from the side of end of the unit when water is circulated with fans off. The water silencers are constructed of lightweight PVC sections and can be easily removed for access to the basin area. The water silencers will have no impact on unit thermal performance. The Water Silencers is available on ALL AT Cooling Towers, ATWB Closed Circuit Coolers and ATC Evaporative Condensers.

Super Low Sound Axial Propeller Fan(s)

Unit shall be provided with Super Low Sound Fan(s) in order to assure a maximum sound pressure level not to exceed __dB(A) measured 5 feet (1.5m) above the fan discharge cylinder during full speed operation.

There shall be no performance derate when utilizing the Super Low Sound Fan.

Low Sound Axial Propeller Fan(s)

Unit shall be provided with Low Sound Fan(s) in order to assure a maximum sound pressure level not to exceed __dB(A) measured 5 feet (1.5m) above the fan discharge cylinder during full speed operation.

There shall be maximum 3.5% performance derate when utilizing the Low Sound Fan.

Fan Discharge Sound Attenuation

Unit shall be provided with a factory assembled straight-sided discharge sound attenuation package designed to reduce overall discharge sound levels. The discharge attenuator shall be supported entirely by the unit and shipped as an assembled section for easy mounting in the field. The attenuator shall be constructed of G-235/Z-725 galvanized (or Type 304 or 316 stainless) steel and includes insulated walls and baffles acoustically lined with high-density fiberglass. The discharge attenuator shall be covered by a heavy gauge hot dip galvanized (or Type 304 stainless) steel fan guard to prevent debris from entering the attenuator.

Water Silencers

Unit shall be provided with water silencers located in the falling water area of the cold water basin. The water silencers shall be constructed of lightweight PVC in easily handled sections for ease of removal and access to the basin area.