Coaxial cable

Coaxial cable, or coax (pronounced /ˈkoʊ.æks/), is a type of electrical cable that has an inner conductor surrounded by a tubular insulating layer, surrounded by a tubular conducting shield. Many coaxial cables also have an insulating outer sheath or jacket. The term coaxial comes from the inner conductor and the outer shield sharing a geometric axis. Coaxial cable was invented by English engineer and mathematician Oliver Heaviside, who patented the design in 1880.[1]
Coaxial cable differs from other shielded cables because the dimensions of the cable are controlled to give a precise, constant conductor spacing, which is needed for it to function efficiently as a transmission line.

Description

Coaxial cable conducts electrical signal using an inner conductor (usually a solid copper, stranded copper or copper plated steel wire) surrounded by an insulating layer and all enclosed by a shield, typically one to four layers of woven metallic braid and metallic tape. The cable is protected by an outer insulating jacket. Normally, the shield is kept at ground potential and a signal carrying voltage is applied to the center conductor. The advantage of coaxial design is that electric and magnetic fields are restricted to the dielectric with little leakage outside the shield. Conversely, electric and magnetic fields outside the cable are largely kept from interfering with signals inside the cable. Larger diameter cables and cables with multiple shields have less leakage. This property makes coaxial cable a good choice for carrying weak signals that cannot tolerate interference from the environment or for stronger electrical signals that must not be allowed to radiate or couple into adjacent structures or circuits.[2]

Common applications of coaxial cable include video and CATV distribution, RF and microwave transmission, and computer and instrumentation data connections.[3]

The characteristic impedance of the cable () is determined by the dielectric constant of the inner insulator and the radii of the inner and outer conductors. A controlled cable characteristic impedance is important because the source and load impedance should be matched to ensure maximum power transfer and minimum standing wave ratio. Other important properties of coaxial cable include attenuation as a function of frequency, voltage handling capability, and shield quality.[2]

Construction

Coaxial cable design choices affect physical size, frequency performance, attenuation, power handling capabilities, flexibility, strength, and cost. The inner conductor might be solid or stranded; stranded is more flexible. To get better high-frequency performance, the inner conductor may be silver-plated. Copper-plated steel wire is often used as an inner conductor for cable used in the cable TV industry.[4]

The insulator surrounding the inner conductor may be solid plastic, a foam plastic, or air with spacers supporting the inner wire. The properties of the dielectric insulator determine some of the electrical properties of the cable. A common choice is a solid polyethylene (PE) insulator, used in lower-loss cables. Solid Teflon (PTFE) is also used as an insulator. Some coaxial lines use air (or some other gas) and have spacers to keep the inner conductor from touching the shield.

Many conventional coaxial cables use braided copper wire forming the shield. This allows the cable to be flexible, but it also means there are gaps in the shield layer, and the inner dimension of the shield varies slightly because the braid cannot be flat. Sometimes the braid is silver-plated. For better shield performance, some cables have a double-layer shield.[4] The shield might be just two braids, but it is more common now to have a thin foil shield covered by a wire braid. Some cables may invest in more than two shield layers, such as "quad-shield", which uses four alternating layers of foil and braid. Other shield designs sacrifice flexibility for better performance; some shields are a solid metal tube. Those cables cannot be bent sharply, as the shield will kink, causing losses in the cable. When a foil shield is used a small wire conductor incorporated into the foil makes soldering the shield termination easier.

For high-power radio-frequency transmission up to about 1GHz, coaxial cable with a solid copper outer conductor is available in sizes of 0.25inch upward. The outer conductor is corrugated like a bellows to permit flexibility and the inner conductor is held in position by a plastic spiral to approximate an air dielectric.[4] One brand name for such cable is Heliax.[5]

Coaxial cables require an internal structure of an insulating (dielectric) material to maintain the spacing between the center conductor and shield. The dielectric losses increase in this order: Ideal dielectric (no loss), vacuum, air, polytetrafluoroethylene (PTFE), polyethylene foam, and solid polyethylene. A low relative permittivity allows for higher-frequency usage. An inhomogeneous dielectric needs to be compensated by a non-circular conductor to avoid current hot-spots.

While many cables have a solid dielectric, many others have a foam dielectric that contains as much air or other gas as possible to reduce the losses by allowing the use of a larger diameter center conductor. Foam coax will have about 15% less attenuation but some types of foam dielectric can absorb moisture—especially at its many surfaces — in humid environments, significantly increasing the loss. Supports shaped like stars or spokes are even better but more expensive and very susceptible to moisture infiltration. Still more expensive were the air-spaced coaxials used for some inter-city communications in the mid-20th century. The center conductor was suspended by polyethylene discs every few centimeters. In some low-loss coaxial cables such as the RG-62 type, the inner conductor is supported by a spiral strand of polyethylene, so that an air space exists between most of the conductor and the inside of the jacket. The lower dielectric constant of air allows for a greater inner diameter at the same impedance and a greater outer diameter at the same cutoff frequency, lowering ohmic losses. Inner conductors are sometimes silver-plated to smooth the surface and reduce losses due to skin effect.[4] A rough surface extends the current path and concentrates the current at peaks, thus increasing ohmic loss.

The insulating jacket can be made from many materials. A common choice is PVC, but some applications may require fire-resistant materials. Outdoor applications may require the jacket to resist ultraviolet light, oxidation, rodent damage, or direct burial. Flooded coaxial cables use a water blocking gel to protect the cable from water infiltration through minor cuts in the jacket. For internal chassis connections the insulating jacket may be omitted.

Signal propagation

Twin-lead transmission lines have the property that the electromagnetic wave propagating down the line extends into the space surrounding the parallel wires. These lines have low loss, but also have undesirable characteristics. They cannot be bent, tightly twisted, or otherwise shaped without changing their characteristic impedance, causing reflection of the signal back toward the source. They also cannot be buried or run along or attached to anything conductive, as the extended fields will induce currents in the nearby conductors causing unwanted radiation and detuning of the line. Coaxial lines largely solve this problem by confining virtually all of the electromagnetic wave to the area inside the cable. Coaxial lines can therefore be bent and moderately twisted without negative effects, and they can be strapped to conductive supports without inducing unwanted currents in them.

In radio-frequency applications up to a few gigahertz, the wave propagates primarily in the transverse electric magnetic (TEM) mode, which means that the electric and magnetic fields are both perpendicular to the direction of propagation. However, above a certain cutoff frequency, transverse electric (TE) or transverse magnetic (TM) modes can also propagate, as they do in a waveguide. It is usually undesirable to transmit signals above the cutoff frequency, since it may cause multiple modes with different phase velocities to propagate, interfering with each other. The outer diameter is roughly inversely proportional to the cutoff frequency. A propagating surface-wave mode that does not involve or require the outer shield but only a single central conductor also exists in coax but this mode is effectively suppressed in coax of conventional geometry and common impedance. Electric field lines for this [TM] mode have a longitudinal component and require line lengths of a half-wavelength or longer.

Coaxial cable may be viewed as a type of waveguide. Power is transmitted through the radial electric field and the circumferential magnetic field in the TEM00 transverse mode. This is the dominant mode from zero frequency (DC) to an upper limit determined by the electrical dimensions of the cable.[6]

Connectors

The ends of coaxial cables usually terminate with connectors. Coaxial connectors are designed to maintain a coaxial form across the connection and have the same impedance as the attached cable.[4] Connectors are usually plated with high-conductivity metals such as silver or tarnish-resistant gold. Due to the skin effect, the RF signal is only carried by the plating at higher frequencies and does not penetrate to the connector body. Silver however tarnishes quickly and the silver sulfide that is produced is poorly conductive, degrading connector performance, making silver a poor choice for this application.

Important parameters

Physical parameters

In the following section, these symbols are used:

Length of the cable, .

Outside diameter of inner conductor, .

Inside diameter of the shield, .

Dielectric constant of the insulator, . The dielectric constant is often quoted as the relative dielectric constant referred to the dielectric constant of free space : . When the insulator is a mixture of different dielectric materials (e.g., polyethylene foam is a mixture of polyethylene and air), then the term effective dielectric constant is often used.

Magnetic permeability of the insulator, . Permeability is often quoted as the relative permeability referred to the permeability of free space : . The relative permeability will almost always be 1.

Fundamental electrical parameters

Series resistance per unit length, in ohms per metre. The resistance per unit length is just the resistance of inner conductor and the shield at low frequencies. At higher frequencies, skin effect increases the effective resistance by confining the conduction to a thin layer of each conductor.

Shunt conductance per unit length, in siemens per metre. The shunt conductance is usually very small because insulators with good dielectric properties are used (a very low loss tangent). At high frequencies, a dielectric can have a significant resistive loss.

Derived electrical parameters

Where R is the resistance per unit length, L is the inductance per unit length, G is the conductance per unit length of the dielectric, C is the capacitance per unit length, and s = jω = j2πf is the frequency. The "per unit length" dimensions cancel out in the impedance formula.

At very low frequencies (s≈0), the two reactive terms are negligible, so the impedance is real-valued and looks like

.

With increasing frequency, the reactive components take effect and the impedance of the line is complex-valued.

At higher frequences, the reactive terms usually dominate R and G, and the cable impedance again becomes real-valued. That value is Z0, the characteristic impedance of the cable:

.

Assuming the dielectric properties of the material inside the cable do not vary appreciably over the operating range of the cable, the characteristic impedance is frequency independent above about five times the shield cutoff frequency. For typical coaxial cables, the shield cutoff frequency is 600 (RG-6A) to 2,000Hz (RG-58C).[8]

The parameters L and C are determined from the ratio of the inner (d) and outer (D) diameters and the dielectric constant (ε). The characteristic impedance is given by[9]

Attenuation (loss) per unit length, in decibels per meter. This is dependent on the loss in the dielectric material filling the cable, and resistive losses in the center conductor and outer shield. These losses are frequency dependent, the losses becoming higher as the frequency increases. Skin effect losses in the conductors can be reduced by increasing the diameter of the cable. A cable with twice the diameter will have half the skin effect resistance. Ignoring dielectric and other losses, the larger cable would halve the dB/meter loss. In designing a system, engineers consider not only the loss in the cable but also the loss in the connectors.

Velocity of propagation, in meters per second. The velocity of propagation depends on the dielectric constant and permeability (which is usually 1).

Single-mode band. In coaxial cable, the dominant mode (the mode with the lowest cutoff frequency) is the TEM mode, which has a cutoff frequency of zero; it propagates all the way down to d.c. The mode with the next lowest cutoff is the TE11 mode. This mode has one 'wave' (two reversals of polarity) in going around the circumference of the cable. To a good approximation, the condition for the TE11 mode to propagate is that the wavelength in the dielectric is no longer than the average circumference of the insulator; that is that the frequency is at least

.

Hence, the cable is single-mode from to d.c. up to this frequency, and might in practice be used up to 90%[10] of this frequency.

Peak Voltage. The peak voltage is set by the breakdown voltage of the insulator. One website[11] gives:

where

Smils is the insulator's breakdown voltage in volts per mil

din is the inner diameter in inches

The 1150 factor converts inches (diameter) to mils (radius) and log10 to ln.

Choice of impedance

The best coaxial cable impedances in high-power, high-voltage, and low-attenuation applications were experimentally determined at Bell Laboratories in 1929 to be 30, 60, and 77 Ω, respectively. For a coaxial cable with air dielectric and a shield of a given inner diameter, the attenuation is minimized by choosing the diameter of the inner conductor to give a characteristic impedance of 76.7Ω.[13] When more common dielectrics are considered, the best-loss impedance drops down to a value between 52–64Ω. Maximum power handling is achieved at 30Ω.[14]

The approximate impedance required to match a centre-fed dipole antenna in free space (i.e., a dipole without ground reflections) is 73Ω, so 75Ω coax was commonly used for connecting shortwave antennas to receivers. These typically involve such low levels of RF power that power-handling and high-voltage breakdown characteristics are unimportant when compared to attenuation. Likewise with CATV, although many broadcast TV installations and CATV headends use 300Ω folded dipole antennas to receive off-the-air signals, 75Ω coax makes a convenient 4:1 balun transformer for these as well as possessing low attenuation.

The arithmetic mean between 30Ω and 77Ω is 53.5Ω; the geometric mean is 48Ω. The selection of 50Ω as a compromise between power-handling capability and attenuation is in general cited as the reason for the number.[15] 50Ω also works out tolerably well because it corresponds approximately to the drive impedance (ideally 36 ohms) of a quarter-wave monopole, mounted on a less than optimum ground plane such as a vehicle roof. The match is better at low frequencies, such as for CB Radio around 27MHz, where the roof dimensions are much less than a quarter wavelength, and relatively poor at higher frequencies, VHF and UHF, where the roof dimensions may be several wavelengths. The match is at best poor, because the antenna drive impedance, due to the imperfect ground plane, is reactive rather than purely resistive, and so a 36 ohm coaxial cable would not match properly either. Installations which need exact matching will use some kind of matching circuit at the base of the antenna, or elsewhere, in conjunction with a carefully chosen (in terms of wavelength) length of coaxial, such that a proper match is achieved, which will be only over a fairly narrow frequency range.

RG-62 is a 93Ω coaxial cable originally used in mainframe computer networks in the 1970s and early 1980s (it was the cable used to connect IBM 3270 terminals to IBM 3274/3174 terminal cluster controllers). Later, some manufacturers of LAN equipment, such as Datapoint for ARCNET, adopted RG-62 as their coaxial cable standard. The cable has the lowest capacitance per unit-length when compared to other coaxial cables of similar size. Capacitance is the enemy of square-wave data transmission (in particular, it slows down edge transitions), and this is a much more important factor for baseband digital data transmission than power handling or attenuation.

All of the components of a coaxial system should have the same impedance to avoid internal reflections at connections between components. Such reflections may cause signal attenuation and ghosting TV picture display; multiple reflections may cause the original signal to be followed by more than one echo. In analog video or TV systems, this causes ghosting in the image. Reflections also introduce standing waves, which cause increased losses and can even result in cable dielectric breakdown with high-power transmission (see Impedance matching). Briefly, if a coaxial cable is open, the termination has nearly infinite resistance, this causes reflections; if the coaxial cable is short-circuited, the termination resistance is nearly zero, there will be reflections with the opposite polarity. Reflection will be nearly eliminated if the coaxial cable is terminated in a pure resistance equal to its impedance.

Issues

Signal leakage

Signal leakage is the passage of electromagnetic fields through the shield of a cable and occurs in both directions. Ingress is the passage of an outside signal into the cable and can result in noise and disruption of the desired signal. Egress is the passage of signal intended to remain within the cable into the outside world and can result in a weaker signal at the end of the cable and radio frequency interference to nearby devices. Severe leakage usually results from improperly installed connectors or faults in the cable shield.

For example, in the United States, signal leakage from cable television systems is regulated by the FCC, since cable signals use the same frequencies as aeronautical and radionavigation bands. CATV operators may also choose to monitor their networks for leakage to prevent ingress. Outside signals entering the cable can cause unwanted noise and picture ghosting. Excessive noise can overwhelm the signal, making it useless.

An ideal shield would be a perfect conductor with no holes, gaps, or bumps connected to a perfect ground. However, a smooth solid highly conductive shield would be heavy, inflexible, and expensive. Such coax is used for straight line feeds to commercial radio broadcast towers. More economical cables must make compromises between shield efficacy, flexibility, and cost, such as the corrugated surface of flexible hardline, flexible braid, or foil shields. Since shields cannot be perfect conductors, current flowing on the inside of the shield produces an electromagnetic field on the outer surface of the shield.

Consider the skin effect. The magnitude of an alternating current in a conductor decays exponentially with distance beneath the surface, with the depth of penetration being proportional to the square root of the resistivity. This means that, in a shield of finite thickness, some small amount of current will still be flowing on the opposite surface of the conductor. With a perfect conductor (i.e., zero resistivity), all of the current would flow at the surface, with no penetration into and through the conductor. Real cables have a shield made of an imperfect, although usually very good, conductor, so there must always be some leakage.

The gaps or holes, allow some of the electromagnetic field to penetrate to the other side. For example, braided shields have many small gaps. The gaps are smaller when using a foil (solid metal) shield, but there is still a seam running the length of the cable. Foil becomes increasingly rigid with increasing thickness, so a thin foil layer is often surrounded by a layer of braided metal, which offers greater flexibility for a given cross-section.

Signal leakage can be severe if there is poor contact at the interface to connectors at either end of the cable or if there is a break in the shield.

To greatly reduce signal leakage into or out of the cable, by a factor of 1000, or even 10,000, superscreened cables are often used in critical applications, such as for neutron flux counters in nuclear reactors.

Superscreened cables for nuclear use are defined in IEC 96-4-1, 1990, however as there have been long gaps in the construction of nuclear power stations in Europe, many existing installations are using superscreened cables to the UK standard AESS(TRG) 71181[16] which is referenced in IEC 61917.[17]

Ground loops

A continuous current, even if small, along the imperfect shield of a coaxial cable can cause visible or audible interference. In CATV systems distributing analog signals the potential difference between the coaxial network and the electrical grounding system of a house can cause a visible "hum bar" in the picture. This appears as a wide horizontal distortion bar in the picture that scrolls slowly upward. Such differences in potential can be reduced by proper bonding to a common ground at the house. See ground loop.

Noise

External fields create a voltage across the inductance of the outside of the outer conductor between sender and receiver. The effect is less when there are several parallel cables, as this reduces the inductance and, therefore, the voltage. Because the outer conductor carries the reference potential for the signal on the inner conductor, the receiving circuit measures the wrong voltage.

Transformer effect

The transformer effect is sometimes used to mitigate the effect of currents induced in the shield. The inner and outer conductors form the primary and secondary winding of the transformer, and the effect is enhanced in some high-quality cables that have an outer layer of mu-metal. Because of this 1:1 transformer, the aforementioned voltage across the outer conductor is transformed onto the inner conductor so that the two voltages can be cancelled by the receiver. Many sender and receivers have means to reduce the leakage even further. They increase the transformer effect by passing the whole cable through a ferrite core one or more times.

Common mode current and radiation

Common mode current occurs when stray currents in the shield flow in the same direction as the current in the center conductor, causing the coax to radiate.

Most of the shield effect in coax results from opposing currents in the center conductor and shield creating opposite magnetic fields that cancel, and thus do not radiate. The same effect helps ladder line. However, ladder line is extremely sensitive to surrounding metal objects, which can enter the fields before they completely cancel. Coax does not have this problem, since the field is enclosed in the shield. However, it is still possible for a field to form between the shield and other connected objects, such as the antenna the coax feeds. The current formed by the field between the antenna and the coax shield would flow in the same direction as the current in the center conductor, and thus not be canceled. Energy would radiate from the coax itself, affecting the radiation pattern of the antenna. With sufficient power this could be a hazard to people near the cable. A properly placed and properly sized balun can prevent common mode radiation in coax. An isolating transformer or blocking capacitor can be used to couple a coaxial cable to equipment, where it is desirable to pass radio-frequency signals but to block direct current or low-frequency power.

Standards

Most coaxial cables have a characteristic impedance of either 50, 52, 75, or 93 Ω. The RF industry uses standard type-names for coaxial cables. Thanks to television, RG-6 is the most commonly used coaxial cable for home use, and the majority of connections outside Europe are by F connectors.

A series of standard types of coaxial cable were specified for military uses, in the form "RG-#" or "RG-#/U". They date from World War II and were listed in MIL-HDBK-216 published in 1962. These designations are now obsolete. The RG designation stands for Radio Guide; the U designation stands for Universal. The current military standard is MIL-SPEC MIL-C-17. MIL-C-17 numbers, such as "M17/75-RG214", are given for military cables and manufacturer's catalog numbers for civilian applications. However, the RG-series designations were so common for generations that they are still used, although critical users should be aware that since the handbook is withdrawn there is no standard to guarantee the electrical and physical characteristics of a cable described as "RG-# type". The RG designators are mostly used to identify compatible connectors that fit the inner conductor, dielectric, and jacket dimensions of the old RG-series cables.

Shorter coaxials still carry cable television signals to the majority of television receivers, and this purpose consumes the majority of coaxial cable production. In 1980s and early 1990s coaxial cable was also used in computer networking, most prominently in Ethernet networks, where it was later in late 1990s to early 2000s replaced by UTP cables in North America and STP cables in Western Europe, both with 8P8C modular connectors.

Micro coaxial cables are used in a range of consumer devices, military equipment, and also in ultra-sound scanning equipment.

The most common impedances that are widely used are 50 or 52 ohms, and 75 ohms, although other impedances are available for specific applications. The 50 / 52 ohm cables are widely used for industrial and commercial two-way radio frequency applications (including radio, and telecommunications), although 75 ohms is commonly used for broadcast television and radio.

Types

Hard line

Hard line is used in broadcasting as well as many other forms of radiocommunication. It is a coaxial cable constructed using round copper, silver or gold tubing or a combination of such metals as a shield. Some lower-quality hard line may use aluminum shielding, aluminum however is easily oxidized and unlike silver oxide, aluminum oxide drastically loses effective conductivity. Therefore, all connections must be air and water tight. The center conductor may consist of solid copper, or copper-plated aluminum. Since skin effect is an issue with RF, copper plating provides sufficient surface for an effective conductor. Most varieties of hardline used for external chassis or when exposed to the elements have a PVC jacket; however, some internal applications may omit the insulation jacket. Hard line can be very thick, typically at least a half inch or 13mm and up to several times that, and has low loss even at high power. These large-scale hard lines are almost always used in the connection between a transmitter on the ground and the antenna or aerial on a tower. Hard line may also be known by trademarked names such as Heliax (CommScope),[40] or Cablewave (RFS/Cablewave).[41] Larger varieties of hardline may have a center conductor that is constructed from either rigid or corrugated copper tubing. The dielectric in hard line may consist of polyethylene foam, air, or a pressurized gas such as nitrogen or desiccated air (dried air). In gas-charged lines, hard plastics such as nylon are used as spacers to separate the inner and outer conductors. The addition of these gases into the dielectric space reduces moisture contamination, provides a stable dielectric constant, and provides a reduced risk of internal arcing. Gas-filled hardlines are usually used on high-power RF transmitters such as television or radio broadcasting, military transmitters, and high-power amateur radio applications but may also be used on some critical lower-power applications such as those in the microwave bands. However, in the microwave region, waveguide is more often used than hard line for transmitter-to-antenna, or antenna-to-receiver applications. The various shields used in hardline also differ; some forms use rigid tubing, or pipe, while others may use a corrugated tubing, which makes bending easier, as well as reduces kinking when the cable is bent to conform. Smaller varieties of hard line may be used internally in some high-frequency applications, in particular in equipment within the microwave range, to reduce interference between stages of the device.

Radiating

Radiating or leaky cable is another form of coaxial cable which is constructed in a similar fashion to hard line, however it is constructed with tuned slots cut into the shield. These slots are tuned to the specific RF wavelength of operation or tuned to a specific radio frequency band. This type of cable is to provide a tuned bi-directional "desired" leakage effect between transmitter and receiver. It is often used in elevator shafts, US Navy Ships, underground transportation tunnels and in other areas where an antenna is not feasible. One example of this type of cable is Radiax (CommScope).[42]

RG-6

RG-6 is available in four different types designed for various applications. In addition, the core may be copper clad steel (CCS) or bare solid copper (BC). "Plain" or "house" RG-6 is designed for indoor or external house wiring. "Flooded" cable is infused with waterblocking gel for use in underground conduit or direct burial. "Messenger" may contain some waterproofing but is distinguished by the addition of a steel messenger wire along its length to carry the tension involved in an aerial drop from a utility pole. "Plenum" cabling is expensive and comes with a special Teflon-based outer jacket designed for use in ventilation ducts to meet fire codes. It was developed since the plastics used as the outer jacket and inner insulation in many "Plain" or "house" cabling gives off poison gas when burned.

Triaxial cable

Triaxial cable or triax is coaxial cable with a third layer of shielding, insulation and sheathing. The outer shield, which is earthed (grounded), protects the inner shield from electromagnetic interference from outside sources.

Twin-axial cable

Twin-axial cable or twinax is a balanced, twisted pair within a cylindrical shield. It allows a nearly perfect differential signal which is both shielded and balanced to pass through. Multi-conductor coaxial cable is also sometimes used.

Semi-rigid

Semi-rigid cable is a coaxial form using a solid copper outer sheath. This type of coax offers superior screening compared to cables with a braided outer conductor, especially at higher frequencies. The major disadvantage is that the cable, as its name implies, is not very flexible, and is not intended to be flexed after initial forming. (See "hard line")

Conformable cable is a flexible reformable alternative to semi-rigid coaxial cable used where flexibility is required. Conformable cable can be stripped and formed by hand without the need for specialized tools, similar to standard coaxial cable.

Rigid line

Rigid line is a coaxial line formed by two copper tubes maintained concentric every other meter using PTFE-supports. Rigid lines cannot be bent, so they often need elbows. Interconnection with rigid line is done with an inner bullet/inner support and a flange or connection kit. Typically, rigid lines are connected using standardised EIA RF Connectors whose bullet and flange sizes match the standard line diameters. For each outer diameter, either 75 or 50ohm inner tubes can be obtained.
Rigid line is commonly used indoors for interconnection between high power transmitters and other RF-components, but more rugged rigid line with weatherproof flanges is used outdoors on antenna masts, etc. In the interests of saving weight and costs, on masts and similar structures the outer line is often aluminium, and special care must be taken to prevent corrosion.
With a flange connector, it is also possible to go from rigid line to hard line. Many broadcasting antennas and antenna splitters use the flanged rigid line interface even when connecting to flexible coaxial cables and hard line.
Rigid line is produced in a number of different sizes:

Size

Outer conductor

Inner conductor

Outer diameter (not flanged)

Inner diameter

Outer diameter

Inner diameter

7/8"

22.2mm

20mm

8.7mm

7.4mm

1 5/8"

41.3mm

38.8mm

16.9mm

15.0mm

3 1/8"

79.4mm

76.9mm

33.4mm

31.3mm

4 1/2"

106mm

103mm

44.8mm

42.8mm

6 1/8"

155.6mm

151.9mm

66.0mm

64.0mm

Cables used in the UK

At the start of analogue satellite TV broadcasts in the UK by BskyB, a 75 ohm cable referred to as RG6 was used. This cable had a 1mm copper core, air-spaced polyethylene dielectric and copper braid on an aluminium foil shield. When installed outdoors without protection, the cable was affected by UV radiation, which cracked the PVC outer sheath and allowed moisture ingress. The combination of copper, aluminium, moisture and air caused rapid corrosion, sometimes resulting in a 'snake swallowed an egg' appearance. Consequently, despite the higher cost, the RG6 cable was dropped in favour of CT100 when BSKYB launched its digital broadcasts.

From around 1999 to 2005 (when CT100 manufacturer Raydex went out of business), CT100 remained the 75 ohm cable of choice for satellite TV and especially BskyB. It had an air-spaced polyethylene dielectric, a 1mm solid copper core and copper braid on copper foil shield. CT63 was a thinner cable in 'shotgun' style, meaning that it was two cables moulded together and was used mainly by BskyB for the twin connection required by the Sky+ satellite TV receiver, which incorporated a hard drive recording system and a second, independent tuner.

In 2005, these cables were replaced by WF100 and WF65, respectively, manufactured by Webro and having a similar construction but a foam dielectric that provided the same electrical performance as air-spaced but was more robust and less likely to be crushed.

At the same time, with the price of copper steadily rising, the original RG6 was dropped in favour of a construction that used a copper-clad steel core and aluminium braid on aluminium foil. Its lower price made it attractive to aerial installers looking for a replacement for the so-called low-loss cable traditionally used for UK terrestrial aerial installations. This cable had been manufactured with a decreasing number of strands of braid, as the price of copper increased, such that the shielding performance of cheaper brands had fallen to as low as 40 percent. With the advent of digital terrestrial transmissions in the UK, this low-loss cable was no longer suitable.

The new RG6 still performed well at high frequencies because of the skin effect in the copper cladding. However, the aluminium shield had a high DC resistance and the steel core an even higher one. The result is that this type of cable could not reliably be used in satellite TV installations, where it was required to carry a significant amount of current, because the voltage drop affected the operation of the low noise block downconverter (LNB) on the dish.

A problem with all the aforementioned cables, when passing current, is that electrolytic corrosion can occur in the connections unless moisture and air are excluded. Consequently, various solutions to exclude moisture have been proposed. The first was to seal the connection by wrapping it with self-amalgamating rubberised tape, which bonds to itself when activated by stretching. The second proposal, by the American Channel Master company (now owned by Andrews corp.) at least as early as 1999, was to apply silicone grease to the wires making connection. The third proposal was to fit a self-sealing plug to the cable. All of these methods are reasonably successful if implemented correctly.

Interference and troubleshooting

Coaxial cable insulation may degrade, requiring replacement of the cable, especially if it has been exposed to the elements on a continuous basis. The shield is normally grounded, and if even a single thread of the braid or filament of foil touches the center conductor, the signal will be shorted causing significant or total signal loss. This most often occurs at improperly installed end connectors and splices. Also, the connector or splice must be properly attached to the shield, as this provides the path to ground for the interfering signal.

Despite being shielded, interference can occur on coaxial cable lines. Susceptibility to interference has little relationship to broad cable type designations (e.g. RG-59, RG-6) but is strongly related to the composition and configuration of the cable's shielding. For cable television, with frequencies extending well into the UHF range, a foil shield is normally provided, and will provide total coverage as well as high effectiveness against high-frequency interference. Foil shielding is ordinarily accompanied by a tinned copper or aluminum braid shield, with anywhere from 60 to 95% coverage. The braid is important to shield effectiveness because (1) it is more effective than foil at preventing low-frequency interference, (2) it provides higher conductivity to ground than foil, and (3) it makes attaching a connector easier and more reliable. "Quad-shield" cable, using two low-coverage aluminum braid shields and two layers of foil, is often used in situations involving troublesome interference, but is less effective than a single layer of foil and single high-coverage copper braid shield such as is found on broadcast-quality precision video cable.

In the United States and some other countries, cable television distribution systems use extensive networks of outdoor coaxial cable, often with in-line distribution amplifiers. Leakage of signals into and out of cable TV systems can cause interference to cable subscribers and to over-the-air radio services using the same frequencies as those of the cable system.

1936 — AT&T installs experimental coaxial telephone and television cable between New York and Philadelphia, with automatic booster stations every ten miles. Completed in December, it can transmit 240 telephone calls simultaneously.[48][49]