Up and running in weeks, with immediate OEE gains of between 5% and 10%.

Implementation Timeline

PerformOEE™ is quick and easy to implement, with improvements within 3-4 weeks.

Immediate OEE gains of 5-10% are common with a typical R.O.I. in less than 6 months.

Data Collection

Multiple options to automatically collect data

OPC Link connects to machine PLC’s via an Ethernet or serial data link, allowing all the relevant machine alarms to be matched and linked to the associated OEE loss codes.

StatusLink allows connection of equipment without an on-board PLC or PC.

A touch-screen RDE™ (Rapid Data Entry) interface allows rapid and accurate collection of data without a connection to the production equipment.

Hardware Requirements

Browser-based system – all software installed on one Server.

PerformOEE™ is a browser- based software system which means it is available at all times, to all users, anywhere in the world. It is normally installed on a dedicated OEEsystems International Server, eliminating the need to install and control software on your equipment. Although it is an ‘out - of-the-box’ solution, we regularly interface our software with your ERP, APS, MES and SCADA solutions as required.

Implementation Process

PR-ISM™ – 4 easy steps to Business Performance Excellence.

PR-ISM™ or Performance Reporting – Integrated Solution Methodology is OEEsystems International’s unique implementation methodology which ensures that our customers extract the maximum benefit from PerformOEE™. We use our extensive experience to ensure that the information presented and analysed is both useful and relevant, and that it supports your overall business excellence goals.

Planning

OEEsystems International will appoint one of our OEE Operational Consultants to your project who will work with you to develop a bespoke OEE Performance Management Plan for your business. They will support you and your team to implement this Plan, ensuring you get the most from the application and that the time to implement practical and measurable operational improvements is minimized.

Parameters

Following the planning stage we will configure the software to your preferred OEE Model. For each WorkCentre system parameters will be set, including schedules, rates, downtime and yield- loss codes, targets, costs, etc.

Installation

We will install PerformOEE™ on an OEEsystems International’s Server which will be configured for remote access. Local OPC Clients and Workstations will also be installed and configured in each Work Cell. Once the installation and commissioning is complete, we will carry out system and user acceptance testing. We will also monitor and quality check the system daily for a number of weeks.

Training

Your OEEsystems International Consultant will then complete introductory, onsite training for users at all levels including, Operators, Supervisors, Super Users, and the Management team as required. Additional, optional training in the concepts, and use of OEE as a business metric and OEE software as a manufacturing performance management tool can also be arranged.

Post Implementation Support

OEEsystems International's the company that makes OEE improvements happen.

As OEE specialists, we not only provide you with “Best in Class” OEE software we also provide OEE improvement support activities post implementation.

One of our key objectives is to deliver the quickest possible R.O.I. for our Customers. After one month your OEEsystems International Operations Consultant will convene a bespoke Executive Review to present a further Action Plan based on the data which has already been collected. This review will identify and quantify the most important improvement opportunities and show you how to use the software to deliver Operational Excellence, a speedy R.O.I. and as a result increased bottom line profits for your business.

PerformOEE™ is highly configurable so at this stage we will also review what additional custom reports and dashboards you might need to further increase process visibility and make life even a little more easier for you.

On-going support and maintenance

Comprehensive Support & Maintenance Contract.

In advance of the “Go Live” date we will issue a fully comprehensive Support and Maintenance contract. It will provide you with unlimited incident reporting and follow up. Unlike a pay as you use support structure there will be no hidden charges or surprises. As a valued customer of OEEsystems International you will also receive frequent releases of the software in response to new customer’s needs and industry trends.

Got a question? Need help? Contact us to talk to an OEE specialist right now.