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Zentech Manufacturing, Inc., an EMS provider based out of Baltimore, MD, had to develop an alternative cleaning solution for customers that required rosin type fluxes and aimed to drastically reduce the inline process costs. The elevated temperature and pressure needed led to high evaporative losses. Processing cost were higher than expected and Zentech needed to reduce the cost associated with this process.

A highly efficient vapor recovery device is required to dramatically reduce evaporative losses and thus the overall process cost. The ZESTRON® Condenser was specifically developed to reduce cleaning agent losses generated through an automated cleaning process. It enables a maximum cleaning agent recovery of up to 85%. An additional benefit of the ZESTRON® Condenser is its ability to significantly minimize the VOC emissions, which helps satisfy stringent environmental regulations. The unit can be applied in cleaning processes utilizing products from the VIGON® and ATRON® product family which were specifically designed to remove a wide range of fluxes.
In times of financial hardship, most companies are looking to realize savings wherever possible.

With the successful installation of the ZESTRON® Condenser supported by ZESTRON’s Application Technology and Sales Departments, Zentech Manufacturing, Inc. was able to significantly reduce its process cost. “With the newly installed ZESTRON® Condenser, Zentech Manufacturing, Inc. was able to bring the evaporation losses down by 85% on average which resulted in savings of 46% in chemistry monthly,” says Dave Hughes, Director of Quality Zentech Manufacturing, Inc.

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