Orion i Series Pulse Arc Welders

The Orion i series welders are the most advanced micro pulse-arc welding systems available and feature newly developed Intelligent Welding™ technology. This new technology simplifies the welding process by automatically adjusting weld settings for any metal or application. In addition, users can experience interactive touch screen navigation, high-frequency agitation for difficult metals like palladium, adaptive weld ignition for longer electrode life, a new multi-pulse setting for laser like welding, and more. The i series welders continue the Orion legacy by providing the most high-tech, versatile, and affordable welding solution on the market today.

As with other Orion welders, the Orion i series welders utilizes two different welding technologies – Pulse Arc and Tack. The Tack Mode uses resistance welding technology with up to 250 watt-seconds of energy. The Tack Mode is perfect for temporary placement or permanent fusion welding. The Pulse Arc Mode uses pulse–arc welding technology and consists of four distinct energy ranges – Ultra, Micro, Nano, and pico. The Ultra energy range uses up to 250 joules of energy (depending on model) for projects that require deeper penetration or a larger spot size. The Micro energy range uses up to 30 joules of energy and is perfect for moderate penetration and more delicate pieces. The Nano energy range offers precise weld energy control from 1.5 – 5 joules of energy. The Pico energy range offers extremely precise weld energy control from 0.01 – 1.5 joules of energy, perfect for very fine applications. By using the Orion’s weld modes and energy ranges together, users can experience the most versatile and complete welding system available.

The new user interface of the Orion i incorporates many innovative ideas to enhance and simplify the welding process. The Orion’s proprietary MyWeld™ Management Interface is displayed on a 10 inch color touch screen that is conveniently mounted to the microscope. Users have one-touch access to every weld parameter. In addition, the MyWeld™ menu configures enhanced weld presets based on the metal type. Users can select the metal they are working with, and the MyWeld™ software will automatically adjust the various parameters to deliver the ideal weld settings. Once the Orion has set the various parameters all the user will need to do is determine what energy (power) setting to use. The Orion will assist with the energy selection by displaying the approximate weld spot size and penetration depth on the screen. In addition, the Orion i series has advanced interactive help menus and videos.

The Orion i series welders are designed to save space. Compared to other bulky welding technologies, the innovative Orion Pulse welder will take up less than half a square foot of bench space. The new 3D microscope flex arm will allow users to simply move the Orion when not in use to help maximize bench space.

Finally, the Orion Pulse welders are completely updateable and upgradable. As new enhancements, features, videos, and techniques are made and developed, Orion owners will be able to update their Orion’s to have the latest software configurations available.

The Orion Pulse i series welders continue the Orion legacy by providing the most high-tech, versatile, and affordable welding solution on the market today.

Orion 250 i2

Similar to the 200i2 (Patent D740,338), The new Orion 250i2 (Patent D740,338) is packed with features that will simplify the welding needs of any user. Innovative features include: Pico weld mode for intricate welds as small as 0.01 Joules of energy, to achieve truly microscopic weld joints; user selectable up to 250 joules of energy for large pieces; a large 10” touch screen interface with one-touch access to all welding parameters; the ultimate space saving design; and 3 unique pulse shape wave form options to choose from: Classic Orion (for Orion users that have come to love welds produced by the Orion 150i), Triangle (for weld smoothing), and Square (laser like welding). And introducing the new Seam mode—a revolutionary breakthrough in micro pulse arc welding. Seam mode on the 250i2 allows users to mimic laser welding with weld speeds up to 30 welds/sec in 5 second durations: That's 150 welds in 5 seconds! The patent pending Orion 250i2 gives you the precision and speed of a laser with the versatility, power, and ease of a pulse arc welder.

Orion 200 i2

The Orion 200i2 (Patent D740,338) will simplify the welding needs of any user. Features include: the Pico weld mode for intricate welds as small as 0.01 Joules of energy, to achieve truly microscopic weld joints; user selectable up to 200 joules of energy; a large 10” touch screen interface with one-touch access to all welding parameters; the ultimate space saving design; and 3 unique pulse shape wave form options to choose from: Classic Orion (for Orion users that have come to love welds produced by the Orion 150i), Triangle (for weld smoothing), and Square (laser like welding). And the new Seam mode—a revolutionary breakthrough in micro pulse arc welding. Seam mode allows users to mimic laser welding with weld speeds up to 30 welds/sec. The patent pending Orion 200i2 gives you the precision and speed of a laser with the versatility, power, and ease of a pulse arc welder.

Orion Pulse 250i - (discontinued)

CALL IN FOR MORE INFORMATION ABOUT OLD OR USED STOCK FOR THESE SYSTEMS. The Orion Pulse 250i features Intelligent Welding™ technology, Adaptive Weld Ignition, Rapid Fire Welding, and so much more. This system offers a wide range of power setting from 0.5 - 250 joules of pulse-arc weld energy. The energy range equates to a 0.1mm - 4.5mm weld spot diameter depending on the weld energy setting.

Orion Pulse 200i (discontinued)

CALL IN FOR MORE INFORMATION ABOUT OLD OR USED STOCK FOR THESE SYSTEMS. The Orion Pulse 200i features Intelligent Welding™ technology, Adaptive Weld Ignition, Rapid Fire Welding, and so much more. This system offers a wide range of power setting from 0.5 - 200 joules of pulse-arc weld energy. The energy range equates to a 0.1mm - 4.25mm weld spot diameter depending on the weld energy setting.

Orion Pulse 150i (discontinued)

CALL IN FOR MORE INFORMATION ABOUT OLD OR USED STOCK FOR THESE SYSTEMS. The Orion Pulse 150i features Intelligent Welding™ technology, Adaptive Weld Ignition, Rapid Fire Welding, and so much more. This system offers a wide range of power setting from 0.5 - 150 joules of pulse-arc weld energy. The energy range equates to a 0.1mm - 4mm weld spot diameter depending on the weld energy setting.

Sunstone Engineering Research and Development Corporation is dedicated to providing superior technical products at affordable prices. Sunstone Engineering specializes in designing, engineering and manufacturing fine spot micro welding solutions. Our product line includes Capacitive Discharge, AC, Pulse Arc, and Micro TIG welding systems that are used in a variety of research and manufacturing fields and industries.