Qantas finds new problems with A380 engines

November 08, 2010

SYDNEY (AP) -- Qantas engineers discovered new problems with three Rolls-Royce engines on its Airbus A380s that will keep its fleet of superjumbos grounded for a few more days, the airline's CEO said today. Australia's national carrier grounded its six double-decker A380s, the world's newest and largest airliner, after an engine burst minutes into a flight from Singapore to Sydney last week, scattering debris over Indonesia's Batam island. The plane made a safe emergency landing in Singapore. Engineers conducted eight hours of extensive checks on each engine over the weekend. "On three of the engines what we found are slight anomalies, oil where oil shouldn't be," Qantas CEO Alan Joyce told the Australian Broadcasting Corp. "We're trying to check what the cause of that could be. These are new engines on new aircraft and they shouldn't have these issues at this stage, so it's given us an indication of an area for us to focus on." Joyce said the A380s will not fly until testing is complete and the airline is certain that the planes can fly safely, though that is expected to take days rather than weeks. "Our top priority is making sure we have the continued safe operation of the aircraft," Joyce said. "If this takes a bit longer, we'll take longer." Lufthansa and Singapore Airlines, the other airlines that fly A380s fitted with Rolls-Royce's Trent 900 engines, also briefly grounded their planes last week but resumed services after completing checks. The Qantas engineers are working with Rolls-Royce, who manufactured and maintains the engines, as well as Airbus. Joyce said it still was not clear what caused the engine failure on flight QF32 last Thursday but believed it was not a maintenance issue. "It could be a series of things. We think it could have could have been a materials issue or a design issue," he said. Investigators have focused their search on a missing piece of turbine from the Rolls-Royce engine. The Australian Transport Safety Bureau, which is leading an international investigation into the blowout on the A380, appealed for help from residents of Indonesia's Batam island to find the missing chunk of a turbine disc. The island was scattered with debris last Thursday when one of the A380's four Trent 900 engines failed minutes into a flight to Sydney, with 466 people aboard. The engine was quickly shut down and the plane returned to Singapore and safely made an emergency landing. "The recovery of that disk could be crucial to a full understanding of the nature of the engine failure, and may have implications for the prevention of future similar occurrences," the bureau said in a statement. It released a photograph of a jagged and bent piece of turbine disc from the Trent 900 engine and asked that anyone who might have found a similar piece should hand it to police. It said one piece of the shattered engine that had been found on Batam was being sent to Britain for examination by Rolls-Royce engineers, under the supervision of bureau investigators. Extra experts were being sent from Australia to Singapore to examine other debris. Rolls-Royce Group PLC, a London-based aerospace, power systems and defense company separate from the car manufacturer, has said the investigation is in its early stages and that it is too early to draw any conclusions. John Goglia, a former National Transportation Safety Board member and an expert on aircraft maintenance, said the photo showing the broken turbine disc indicates it was the disc that may have failed. The photo didn't show any signs of discoloration on the disc that would indicate overheating.