This was a project for the
Seattle Knights, who were performing as characters from Lord
of the Rings at Conventions throughout the Northwest during the trilogy
craze.

The Uruk-Hai helm was originally sculpted in oil clay
and a plaster mold was made. The actual helmets were cast in
fiberglass and leather cheek pieces were added post casting. The two
later production versions also had a crest added, made of styrene.
They were finished in a dark enamel gun metal with fake aging added.