20 December 1968: After 199 flights, the National Aeronautics and Space Administration cancelled the X-15 Hypersonic Research Program. A 200th X-15 flight had been scheduled, but after several delays, the decision was made to end the program. (The last actual flight attempt was 12 December 1968, but snow at several of the dry lakes used as emergency landing areas resulted in the flight being cancelled.)

The X-15A rocketplane was designed and built for the U.S. Air Force and the National Advisory Committee for Aeronautics (NACA, the predecessor of NASA) by North American Aviation, Inc., to investigate the effects of hypersonic flight (Mach 5+). Design work started in 1955 and a mock-up had been completed after just 12 months. The three X-15s were built at North American’s Los Angeles Division, at the southeast corner of Los Angeles International Airport (LAX), on the shoreline of southern California.

The first flight took place 8 June 1959 with former NACA test pilot Albert Scott Crossfield in the cockpit of the Number 1 ship, 56-6670.

Scott Crossfield prepares for a flight in the North American Aviation X-15A.

While earlier rocketplanes, the Bell X-1 series, the the Douglas D-558-II, and the Bell X-2, were airplanes powered by rocket engines, the X-15 was a quantum leap in technology. It was a spacecraft.

Like the other rocketplanes, the X-15 was designed to be carried aloft by a “mothership,” rather than to takeoff and climb to the test altitude under its own power. The carrier aircraft was originally to be a Convair B-36 intercontinental bomber but this was soon changed to a Boeing B-52 Stratofortress. Two B-52s were modified to carry the X-15: NB-52A 52-003, The High and Mighty One, and NB-52B 52-008, Balls 8.

From 8 June 1959 to 24 October 1968, the three X-15s were flown by twelve test pilots, three of whom would qualify as astronauts in the X-15. Two would go on to the Apollo Program, and one, Neil Alden Armstrong, would be the first human to set foot on the surface of the Moon, 20 July 1969. Joe Engle would fly the space shuttle. Four of the test pilots, Petersen, White, Rushworth, and Knight, flew in combat during the Vietnam War, with Bob White being awarded the Air Force Cross. Petersen, Rushworth and White reached flag rank.

One pilot, John B. (“Jack”) McKay, was seriously injured during an emergency landing at Mud Lake, Nevada, 9 November 1962. Another, Michael James Adams, was killed when the Number 3 ship, 56-6672, went into a hypersonic spin and broke up on the program’s 191st flight, 15 November 1967.

Flown by a single pilot/astronaut, the X-15 is a mid-wing monoplane with dorsal and ventral fin/rudders and stabilators. The wing had no dihdral, while the stabilators had a pronounced -15° anhedral. The short wings have an area of 200 square feet (18.58 square meters) and a maximum thickness of just 5%. The leading edges are swept to 25.64°. There are two small flaps but no ailerons. The entire vertical fin/rudder pivots for yaw control.

Above 100,000 feet (30,840 meters) altitude, conventional aircraft flight control surfaces are ineffective. The X-15 is equipped with a system of reaction control jets for pitch, roll and yaw control. Hydrogen peroxide was passed through a catalyst to produce steam, which supplied the control thrusters.

The forward landing gear consists of a retractable oleo strut with steerable dual wheels and there are two strut/skids at the rear of the fuselage. The gear is retracted after the X-15 is mounted on the NB-52 and is extended for landing by its own weight.

North American Aviation, Inc., X-15A-3 56-6672 just before touch down on Rogers Dry Lake. (NASA Image E-7469)

The rocketplane’s cockpit featured both a conventional control stick as well as side-controllers. It was pressurized with nitrogen gas to prevent fires. The pilot wore an MC-2 full-pressure suit manufactured by the David Clark Company of Worcester, Massachusetts, with an MA-3 helmet. The suit was pressurized below the neck seal with nitrogen, while the helmet was supplied with 100% oxygen. This pressure suit was later changed to the Air Force-standardized A/P22S.

The X-15 is 50.75 feet (15.469 meters) long with a wing span of 22.36 feet (6.815 meters). The height—the distance between the tips of the dorsal and ventral fins—is 13.5 feet (4.115 meters). The stabilator span is 18.08 feet (5.511 meters). The fuselage is 4.67 feet (1.423 meters) deep and has a maximum width of 7.33 feet (2.234 meters).

Since the X-15 was built of steel rather than light-weight aluminum, as are most aircraft, it is a heavy machine, weighing approximately 14,600 pounds (6,623 kilograms) empty and 34,000 pounds (15,422 kilograms) when loaded with a pilot and propellants. The X-15s carried as much as 1,300 pounds (590 kilograms) of research instrumentation, and the equipment varied from flight to flight. The minimum flight weight (for high-speed missions): 31,292 pounds (14,194 kilograms) The maximum weight was 52,117 pounds (23,640 kilograms) at drop (modified X-15A-2 with external propellant tanks).

Initial flights were flown with a 5 foot, 11 inch (1.803 meters)-long air data boom at the nose, but this would later be replaced by the “ball nose” air sensor system. The data boom contained a standard pitot-static system along with angle-of-attack and sideslip vanes. The boom and ball nose were interchangeable.

NASA Research Test Pilot Neil A. Armstrong with the first North American Aviation X-15A, 56-6670, on Rogers Dry Lake after a flight, 1960. His right hand is resting on the rocketplane’s ball nose sensor. (NASA Image E60-6286)

The X-15s were built primarily of a nickel/chromium/iron alloy named Inconel X, along with corrosion-resistant steel, titanium and aluminum. Inconel X is both very hard and also able to maintain its strength at the very high temperatures the X-15s were subjected to by aerodynamic heating. It was extremely difficult to machine and special fabrication techniques had to be developed.

Delays in the production of the planned Reaction Motors XLR99 rocket engine forced engineers to adapt two vertically-stacked Reaction Motors XLR11-RM-13 four-chamber rocket engines to the X-15 for early flights. This was a well-known engine which was used on the previous rocketplanes. The XLR11 burned a mixture of ethyl alcohol and water with liquid oxygen. Each of the engines’ chambers could be ignited individually. Each engine was rated at 11,800 pounds of thrust (58.49 kilonewtons) at Sea Level.

Two Reaction Motors Division XLR11-RM-13 four-chamber rocket engines installed on an X-15. The speed brakes of the ventral fin are shown in the open position. (NASA)

The Reaction Motors XLR99-RM-1 rocket engine was throttleable by the pilot from 28,500 to 60,000 pounds of thrust (126.77–266.89 kilonewtons). The engine was rated at 50,000 pounds of thrust (222.41 kilonewtons) at Sea Level; 57,000 pounds (253.55 kilonewtons) at 45,000 feet (13,716 meters), the typical drop altitude; and 57,850 pounds (257.33 kilonewtons) of thrust at 100,000 feet (30,480 meters). Individual engines varied slightly. A few produced as much as 61,000 pounds of thrust (271.34 kilonewtons).

The XLR99 burned anhydrous ammonia and liquid oxygen. The flame temperature was approximately 5,000 °F. (2,760 °C.) The engine was cooled with circulating liquid oxygen. To protect the exhaust nozzle, it was flame-sprayed with ceramic coating of zirconium dioxide. The engine is 6 feet, 10 inches (2.083 meters) long and 3 feet, 3.3 inches (0.998 meters) in diameter. It weighs 910 pounds (413 kilograms). The Time Between Overhauls (TBO) is 1 hour of operation, or 100 starts.

The XLR99 proved to be very reliable. 169 X-15 flights were made using the XLR99. 165 of these had successful engine operation. It started on the first attempt 159 times.

The highest speed achieved during the program was with the modified number two ship, X-15A-2 56-6671, flown by Pete Knight to Mach 6.70 (6,620 feet per second/4,520 miles per hour/7,264 kilometers per hour) at 102,700 feet (31,303 meters). On this flight, the rocketplane exceeded its maximum design speed of 6,600 feet per second (2,012 meters per second).

The maximum altitude was reached by Joe Walker, 22 August 1963, when he flew 56-6672 to 354,200 feet (107,960 meters).

The longest flight was flown by Neil Armstrong, 20 April 1962, with a duration of 12 minutes, 28.7 seconds.

North American Aviation X-15A-1 56-6670 is on display at the Smithsonian Institution National Air and Space Museum. X-15A-2 56-6671 is at the National Museum of the United States Air Force.

A North American Aviation F-100 Super Sabre chase plane follows NB-52A 52-003 prior to launch of an X-15. (NASA)

Recommended reading:

Always Another Dawn: The Story of a Rocket Test Pilot, by A. Scott Crossfield and Clay Blair, Jr., The World Publishing Company, Cleveland and New York, 1960

At The Edge Of Space, by Milton O. Thompson, Smithsonian Institution Press, 1992

X-15 Diary: The Story of America’s First Spaceship, by Richard Tregaskis, E.F. Dutton & Company, New York, 1961; University of Nebraska Press, 2004

X-15: Exploring the Frontiers of Flight, by David R. Jenkins, National Aeronautics and Space Administration http://www.nasa.gov/pdf/470842main_X_15_Frontier_of_Flight.pdf

The X-15 Rocket Plane: Flying the First Wings into Space, by Michelle Evans, University of Nebraska Press, Lincoln and London, 2013

The Number 2 X-15, 56-6671, broke in half when it made an emergency landing while still partially loaded with propellants. (NASA)

5 November 1959: During his fourth X-15 flight—the third in the Number Two ship, 56-6671—North American Aviation chief test pilot Albert Scott Crossfield made an emergency landing at Rosamond Dry Lake after one of the two Reaction Motors XLR11-RM-13 rocket engines exploded, causing an engine compartment fire.

The X-15 had been launched by the Boeing NB-52A Stratofortress, 52-003, at 0.82 Mach and approximately 45,000 feet (13,716 meters) over Bouquet Canyon Reservoir, about 35 miles (56 kilometers) southwest of Edwards Air Force Base. Scott Crossfield ignited both XLR11 rocket engines and began to accelerate and climb, but one of four combustion chambers of the lower engine exploded almost immediately. He shut both engines down after 11.7 seconds. Crossfield kept the rocketplane in a level attitude for the 114 seconds it took to jettison the liquid oxygen and water-alcohol propellants to lighten the X-15 for the landing. The tanks could not fully drain and the aircraft remained approximately 1,000 pounds (455 kilograms) overweight.

The X-15 approached the emergency landing site at Rosamond Dry Lake, about ten miles (16 kilometers) southwest of Edwards, while Major Robert M. White, flying a Lockheed F-104 chase plane, called out Crossfield’s distance from the dry lake and his altitude. As he neared the touch down point, Crossfield raised the X-15’s nose to decelerate.

“I lowered the skids and nose wheel, pulled the flaps, and felt for the lake bed.

“The skids dug in gently. The nose wheel slammed down hard and the ship plowed across the desert floor, slowing much faster than usual. Then she came to a complete stop within 1500 feet instead of the usual 5000 feet. Something was wrong; the skids failed, I was sure. . . Quickly I scrambled out of the cockpit. What I saw almost broke my heart. The fuselage had buckled immediately aft of the cockpit, two hundred and thirty inches back from the nose. Her belly had dragged in the sand, causing the abrupt deceleration on the lake. The rocket chambers which had exploded at launch were a shambles.”

—Always Another Dawn: The Story of a Rocket Test Pilot, by A. Scott Crossfield and Clay Blair, Jr., The World Publishing Company, Cleveland and New York, 1960, Chapter 41 at Pages 383–384.

The scene at Rosamond Dry Lake after Scott Crossfield’s emergency landing following an engine explosion. (NASA)

It was determined that the engine had exploded due to an ignition failure, a relatively simple problem not connected to the design of the X-15. But there remained the question as to why the rocketplane had broken in half. The investigation found that the rapid extension of the nose wheel strut when lowered caused the oil inside the strut to foam and vaporize, providing almost no shock absorption. This was corrected and the check list changed to lower the gear sooner.

The total duration of this flight was 5 minutes, 28.0 seconds. The peak altitude was 45,462 feet (13,857 meters) and the maximum speed was 660 miles per hour (1,062 kilometers per hour).

56-6671 was taken back to the North American Aviation plant for repair. It returned to flight operations three months later.

4 August 1960: NASA research test pilot Joseph Albert Walker set an unofficial world speed record when he flew the number one North American Aviation X-15, 56-6670, to 2,195 miles per hour (3,532.5 kilometers per hour). This was the 18th flight of the X-15 Program. It was 56-6670’s eighth flight and Walker’s fourth X-15 flight. The purpose of this test was to gradually increase the rocket plane’s speed toward its design limit.

Airdropped from the Boeing NB-52A Stratofortress mothership, 52-003, over Silver Lake, near the California-Nevada border, at 08:59:13.0 a.m., PDT, Walker fired the X-15’s two Reaction Motors XLR11-RM-13 rocket engines for 264.2 seconds. The X-15 accelerated to Mach 3.31 and climbed to a peak altitude of 78,112 feet (23,810 meters). [The two XLR11s were used as an interim powerplant until the Reaction Motors XLR99 was ready. The combined thrust of both LR11s was only slightly more than the idle thrust of the XLR99.]

Walker touched down on Rogers Dry Lake at Edwards Air Force Base, California, after a flight of 10 minutes, 22.6 seconds.

13 April 1960: Major Robert M. White, USAF, made the first flight of an X-15 by an Air Force test pilot.

Carried aloft by a Boeing NB-52A Stratofortress, serial number 52-003, the first of three X-15 hypersonic research aircraft, 56-6670, was airdropped at 0915 above Rosamond Dry Lake. Major White ignited the two Reaction Motors XLR-11 rocket engines and with a burn time of 4 minutes, 13.7 seconds, the X-15 accelerated to Mach 1.9 (1,254 miles per hour/2,018 kilometers per hour) and reached 48,000 feet (14,630 meters). Both numbers were slightly short of the planned Mach 2.0 (1,320 miles per hour/2,124 kilometers per hour) and 50,000 feet (15,240 meters).

After 8 minutes, 52.7 seconds, Bob White and the X-15 touched down at Edwards Air Force Base.

This photograph shows the second North American Aviation X-15A, 56-6671, flaring to land on Rogers Dry Lake, Edwards Air Force Base, California The rear skids are just touching down. The white patches on the aircraft’s belly are frost from residual cryogenic propellants remaining in its tanks. (U.S. Air Force)

Over the next 32 months Bob White made 16 flights in the X-15. He was the first pilot to fly faster than Mach 4, Mach 5 and Mach 6. He flew it to Mach 6.04, 4,093 miles per hour (6,587 kilometers per hour) and set a Fédération Aéronautique Internationale (FAI) altitude record of 314,750 feet (95,936 meters), for an altitude gain of 82,190 meters (269,652 feet).¹

White was one of three pilots awarded astronaut wings for his flights in the X-15.

Major Robert M. White exits the cockpit of an X-15 at Edwards AFB. White is wearing a David Clark Co. MC-2 full-pressure suit. (U.S. Air Force)