PBG12201 plasma displays

November 8, 2012 00:37 - Author: µ

I picked up some unusual plasma displays from ebay some weeks ago, which I have been searching for quite some time now. The picture above shows an illuminated Burroughs PBG-12201 plasma bargraph display. They are pretty hard to get by now, and if available, prices are a real shocker. Some shops in the US that carry them ask for 230 USD and some even more. Sometimes they appear on ebay for about 50 USD, but you have to be real quick to get some. Best chances are with surplus stores that sell off leftover production stocks or disassembled devices that originally contained such tubes. A few very retro and very popular mixing consoles for audio applications used them as main VU meters (eg. made by Lexicon), as well as some current professional grade standalone meters (eg. RTW, one of those is where I first saw such a display and was absolutely fascinated by the deep orange hue). As they eventually get old and start flickering or burning in if not properly cared for, spare parts have become rare, and since Vishay – the most recent producer of these displays – has discontinued the product line in early 2012, I would expect the market to dry up even more.

Back side with evacuation port

Burroughs PBG-12201

Closeup of contact strip

PBG12201 display with drive circuit

Tearing effect caused by the scan rate

Bar display with unsmoothed supply

Bar display with reservoir cap in HV circuit

Mine were obviously scavenged from some kind of device by a Hungarian ebay seller, he offered some 10+ pieces of the PBG-12201 type display for 8 Euros each – a real steal! I just couldn’t resist and got myself three of them, together with matching sockets. Thinking back, I don’t get why I ordered three instead of four…oh well, it’s done. The tubes show some signs of wear, like glass chipped off around the edges and burn marks on the cathode traces, but they all work fine.

Devices like these use an interesting driving technique (from a retro point of view, today it is more of an old hat) as they are linear dot scanning displays – and befitting, the trade name for them is “Self-Scan”. The basic structure resembles a nixie tube: An evacuated sandwich made out of a glass plate and a ceramic back plate is filled with neon gas that can be ionized by applying a high voltage between a transparent anode metal film on the backside of the glass front plate and some printed cathodes on the back plate. However, this is a linear display, so it doesn’t consist of numbers but instead of small lines that have been masked by some isolating grey lacquer applied on top of the conductive traces. The left-out spaces in the mask form the slightly brighter active areas where the neon glow will appear. All in all, the tube provides two independent bargraphs with 201 segments each.

A pair of standby keepalive electrodes (Anode/Cathode) that are placed opposite of each other on the glass and ceramic plate. These are permanently lit up to keep a level of ionisation and never let the tube supply idle.

Two independent anodes for the two bar strips.

A reset electrode (actually the first strip in the bar)

Three connections to an interleaved network of fine traces on the ceramic plate that are used to control the length of the bar. These cathodes are laid out to form three phases, meaning the 1st, 4th, 7th, etc. dots are connected to each other. As are all the dots shifted by one upwards, e.g. 2nd, 5th, 8th and so on. Finally, the same goes for the 3rd, 6th, 9th, etc.

To control the length of the bar, a rotating three-phase signal is applied to the three electrode combs. The comb corresponding to the currently next segment is switched to ground using a high voltage capable transistor (MPSA42 or comparable) and thereby “pulls” the glowing dot one step forward, then the connection is broken and the next comb in turn is switched to ground. When the end of the bar is reached, the phase signal is reset to the first phase and the reset electrode is pulled to ground for a fixed period of time. This extinguishes the glow and reignites it back at the first bar of the display. Only one electrode is glowing at a time, which gives the display a very precise scale and (in my opinion) makes it much more appealing to the eye than any continuous-glow linear nixie, like for example the IN-13.

Just to have covered the fundamentals: If you would slow down the scanning process of the display – which you actually can as the display is VERY tolerant of SLOW scanning times) – a single dot would travel the length of the bar. Persistence of vision (the slow recovery of the retina) makes this scanning process appear as a bar if the scanrate is high enough. Today, it is called multiplexing and used extensively in LED matrix displays. This also explains the missing-piece phenomenon in the second picture: Imagine the shutter of the camera opening while the dot wanders from 2/3rds of the bar to the end, wraps around and runs from the beginning up to 1/3rd.

A bar of varying length can be displayed by running the glowing dot up as many steps as needed, then resetting the display and starting again. There are specific minimum times that need to be maintained for phase on-time and reset on-time, so the display won’t start to flicker around erratically. One can achieve “frame rates” of up to 70 Hz for these displays according to the datasheet, which makes them flicker-free. My first attempts showed that there is some margin to the values, so experimentation is definately useful. Even more so if some of the dots should be of varying brightness. The way to achieve this is actually described at some point in one the datasheets if I remember correctly, but the principle is the same as when scanning LED displays: on-time control for each dot). In the pictures I have highlighted some random bars, this could certainly be used to make a scale. Unfortunately, the scale can only be visible in the lit-up area of the bar, because the display does not allow dark-scan to the point a scale mark is wanted at. Remember, the glow follows the grounded electrode – we can’t really make it jump across multiple bars, can we.

Also, there is some ghosting of the highlight marks because I drove the display with only about 180V dirty unfiltered DC with some serious ripple on it – probably as many as a few dozen Volts – where it typically needs about 250V pure DC to run. Well, it can’t be helped for now until I manage to find a matching ferrite for a step up supply in the depth of my boxes, so I used an old cheapo EL foil inverter I had lying around.

Maybe there is a possibility to scan the dark parts of the bar super-fast if the operating voltage is high enough, but I can try that only after I construct a proper supply.

I am currently driving the display from a simple breadboarded test circuit around an ATMEGA8 MCU while the high voltage side is handled by four MPSA42-transistors that I still had lying around from some recent audio power amp repair job. Note that I have not used base resistors, since the datasheet rates these transistors for Ib,max=100mA. While this is quite reckless to the chip and the transistors, it usually works for a crude test – a typical case of the “don’t want to walk to the basement and get some”-disease. Even so, it’s a no-no in proper designs. Collector resistors are not needed for the phase drivers because the current is limited by anode resistors already. The anode voltage is generated by said battery EL inverter which outputs about 150V of far-from-sinusoid AC, which I then one-way rectify using a single HV diode of a rectifier bridge to obtain about 180V DC. This is just sufficient to make the display ignite, but it causes severe troubles with stability. Misses a beefy cap.

EDIT: As usual, found a cap that I was looking for all over the place just when I had finished writing. Scavenged from a photo flash unit, 330V at 100 µF, plenty of charge. While the supply is still far from perfect, it does help to smooth the DC some. Enhances the risk of a painful encounter, too. This fixes most of the trouble with the bar for the moment, see the added a picture above. I will try for some daylight-comparable shots tomorrow.

In the link section below is a link to the official application note by Burroughs, which explains all the details of the drive circuit and also the possibility to drive the display using logic only. It’s nothing complicated really, but using a microcontroller brings all the advantages of being able to control precise on-times of each dot indepentently, so I guess that’s the way to go.

The next step will be to make a proper schematic and board for this with a proper supply and some analog or digital audio analysis circuitry and/or a digital control input. One of these would look great in the front of some big DIY amp, maybe behind a piece of smoke-colored acrylic or tinted glass