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Plastic waste to oil pyrolysis plant design
Nowadays, with human exploiting and environment degradation, natural energy especially oil energy is becoming less and less, on the contrary, municipal solid wastes are becoming more and more. can not produce natural energy, but we can turn the normal daily wastes like tyres and plastics into oil energy, which can be used as fuel in many industrial fields. We have been in this field since 1993, it is almost 21 years. We is specialized in manufacturing waste tyre plastic recycling machine, waste tire/plastic oil distillation machine and used engine oil refining machine, decoloring and bad smelling removing machine, you can get diesel and gasoline as final products.

Waste plastic and tire recycling machine working process
1. Put raw materials into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre and plastic will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank. Third, the exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.
3. Smoke produced by processing the tyres/plastics can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically. Last, when the temperature falls to 100 degree Celsius, worker could put steel wire hook to reactor to take steel wire out. After all these steps, you can start another batch.

Waste plastic and tire recycling machine pollution and safety concern solutions:
First: safety concern solution:
When feeding, we need to rotate the boiler taking advantage of built-in spiral plates to full up the reactor and make full use of the space. In this case, the oil outlet pipe maybe blocked.
1.In order to avoid this problem, We set one anti-clogging net inside it.
2. Pressure gauges, alarms, and safety valves
2.1 Even there is blocking causing high pressure inside the reactor (this situation easily cause explosion), alarm will ring to call worker to adjust the condition.
2.2 If there is no answer from workers, no need to worry, we also have pressure reducing valve which can automatically reduce the pressure .
Every case we have taken into attention to avoid any dangerous condition. Just keep danger strangled in the cradle.
3. Vacuum Device
Especially continuous feeding of waste plastic and also heating, there maybe odorous gas going out from the reactor. How to avoid? Vacuum Device helps! Before heating the reactor and the temperature inside below 100 celsius degrees, open this device, vacuum state easily sunk these bad smell to its space. It is convenient and easy to operate.
Second: pollution problem solution:
From gas, water, sound and slag regarding to waste plastic and tire recycling machine to protect our environment.
1.Gas.
1.1 Produced in the refining process, like methane, ethane, propane and other combustible gas.
These gases are kind of energy, why not take advantage of them? Therefore we recycle them to furnace as a fuel to heat the reactor, save energy and reduce pollution.
1.2 Another source of gas is from the smoke burned of coal/wood/oil/combustible gas. If discharged directly into the air, must cause bad small also air pollution. It’s not wise if you do this way. Our acid-base neutralization dust-removing system helps you solve the problem.
1.3 The last, no sulfur, no pollution. Just water steam with high temperature.
4.Sound
The voice from the whole production line is in line with national noise emission standards.
3.Slagging
Usually means carbon black in the first link, our pyrolysis machine. There are many use of carbon black.
3.1.Used as raw material in factory which produce shoes, tires, cable or sealant.
3.2. Make carbon black powder into carbon black briquette, use it for burning.
2.Water.
Used for cooling and can be recycled, no pollution here, just with high temperature.Specifications
1.extract high value oil from scrap tire, plastic
2.provide technology transfer
3.turn wastes into wealth
4.pollution-free World Market Scenario:
With the rapid development of Market Economic, vehicle and machine become more and more popular, the requirement of oil market unceasing grows.
Meanwhile, billions of waste tires are available all over the world. We can’t burn or landfills them due to pollution problems.
There is no any other way use these waste tires.
Along with world economics progressing by leaps and bounds, the petroleum scarce tendency has grown day by day, enters into the 90's, the energy has become the primary factor that restricts various countries economy development, As the research speaking, the petroleum on global land will be exhausted within 50 years. Seeking the new energy has become the various countries’ matter of concern.
So set up a factory in each town, which could extract black carbon and tire oil from 65-million scrap tire and it is easy to find the raw material.
Our final motto is making a Green Society.

Waste Tyres Pyrolysis Plant Advantages:
1.The main raw material is waste tire& plastic scrap which is easily available find.
2.100% wastage recycling is achieved.
3.No chemical ingredients are used in process (environment friendly).
4.During and after process, no soil, water and air pollution.
5.Get valuable output from waste: fuel oil, carbon black, steel wire and gas. They are more demanding in the market.
6.The process can be applied to all rubber based materials.
7.It is feasible in technology with small amount of investment, high availability of materials, short recovery period and with bright future, is the ideal choice of investing.
8.The system creates alternate sources of energy to replace petroleum products and natural gas.
9.No chemical catalyst used in process (environment friendly).
10.Each recycled ton of tires preserves 10 tons of CO2 is a major green house gas.
11.System gives an opportunity to governments to deal with the waste tires problem.

Product Description

Product Certification

This information is Verified by Bureau Veritas and validity period is 2013/04/24 --- 2014/04/24

All the information below may covers both RESEM Group, Our Relationship will be affirmed according to china laws and regulations , also it will be clearly display in the Business license >>

Scope: Production and service of environmental-protection oil-refining equipment Using waste rubber and plastics.

Nov 18, 2014 -- Jan 28, 2016

ISO14001:2004

Beijing Zhongshui Brilliant Certification Co.,Ltd

08909E0336R0M

Scope: The environmental management systems of shangqiu donghe special equipments co., ltd. have the ability to deal with the production and service of environmental protection of oil-refining equipment using wasted rubber and plastic.

Nov 18, 2014 -- Jan 28, 2016

(Sino-American) Shangqiu Ruixin Environmental Specialty Equipment Manufacturing Co., Ltd. specializes in research & design and after-sales service. Our parent company is in Taiwan, set up in 1999. Now we have subsidiaries as follows: Ruixin Manufacturing /Taiwanese Sihai/Beijing Wanyuan Yuchuang /South Korean Jiyuan. We mainly specialize in organic polymer pyrolysis, which can change waste plastic/rubber/oil into valuable items. We are specially focusing on Product Upgrade and Pollution ... View detail