Chip bonder counter can precisely count the SMD quantity, by adopting optical and electric sensor theory, using the corresponding relation between guide hole on the carrier and part, and by the special die and massive integrated circuit, chip bonder counter achieve zero error, and achieve convenient, quick counting, it is an effective auxiliary equipment for managing SMT material.

2、Product features

With full automatic way figure part quantity, it is convenient to count and delivery material. Easily operate it, original design defending strip dropping off decrease strip hurt to a smallest extent. It can count in forward direction or in backward direction, and it can be preset value, precisely figure out quantity with zero error. You also can install scanner gun and barcode printer, which is more convenient for managing operation..

3、product specification

Power: AC220V，50/60HZ，25W

Counter range: -99999–99999PCS

Profile size: L470W300H180mm

Weight: 10KG

4、Product Utility

Suit for SMD strip type of part

Strip wheel diameter: suit for any size

Strip pitch: 1，2，4，8，10，12，16，24，32，44，56mm ( Note: if pitch is smaller or wider, make it according to customer’s request)

Strip width: 4，6，8，12，16，24，32，44，56mm (Note: if width is smaller or wider, make it according to customer’s request)

Operation way: enter the key, you can print the counting part and quantity on the barcode by the barcode printer.

2）”SET”

Operation way: if the display shows 00000 in the left bottom, you can directly press the number key to input the counting part quantity; press the SET key one more time, the machine switches to manual mode, and the display shows ***** in the left bottom. Switch to manual mode or automatic mode using this key. (note: under automatic mode, you can preset a value before counting material, when machine turn to the presetting value, it will automatically stop, under manual mode, only if you press ” stop/zero clearing” key or it finishes all material, the machine will stop.)

3）”PITCH”

Operation way: after pressing this key, the pitch value in the display will flicker, then you can input the pitch value and press “ENTER” key, if no press after 5 second, automatically memorize, the machine will resume to standby status after one ticking sound.

2）Start bar code master machine power switch: power pilot light and ready pilot light are on, at moment, press FEED key of bar code master machine (automatic aligning key), make the paper automatically align. ( P.S: if power light is flickering, it denotes the machine is off line, please restart power or repress FEED key)

3、Print

Press “PRINT” key in the master interface, master interface will display printing interface, the first row in the interface show: company name (you can set it by yourself); the second row show: time, the last row show printing operation.

When entering printing interface, there is a flickering cursor in the third row, you can edit and modify the content in the cursor position.

In the printing interface, pressing LEFT/BACKWARD, you can make the cursor move left, pressing RIGHT/FOREWARD, you can make the cursor move right.

In the cursor position, you can directly input the number or letter, if you continually press any key among 0~9 key in a short time, you can switch between number and letter on the key. Among of them, pressing 1 key, you can switch to special symbol, Capital letter, small letter, and etc.

After editing each row, cursor will stay in the row you are editing, press “ENTER” key, it will display OK in the left of this row, which means the content is saved.

Note: Saving the content in the editing row, only when cursor is in this row, and then press ENTER, the content can be saved. For example, if you want to save the content in the first row and second row, when cursor is in the first row, you press ENTER key, at the moment, only the content in the first row is saved, the content in the second row can’t be saved.

The counting quantity is more than or equal to the set value, or selecting automatic mode before counting but not set quantity, please refer to operating instructions.

2．Motor signal cable or power cable bad contact.

六、After-sale service a: (overall unit maintenance period for one year, master controller board maintenance period for three years, and tended for all life.) the following state happened is not in the free maintenance condition.

Machine is damaged under carried by your person by himself

In unstable voltage region, due to not using voltage stabilizer, cause component damaged.

Due to not using correct voltage, cause component damaged

Due to altering machine without the written approval of our company, cause the machine damaged..

1. Obtain the proper shop packet and check order for build information. Pull all parts if any parts are missing, fill out a shortage sheet and give a copy to the appropriate material coordinator.

2. Pull the latest Electrical and Mechanical prints.

3. The following procedure is for a 29″ Destacker. Attach leg and control box to main beam. Leg should be flush to left side of main beam. Control box should be 3″ from right side of main beam. Attach width units to main beam, 4-3/8″ from either end square to main beam and Parallel to each other.

4. The following procedure is for the 44″ and 58″ Destackers Attach leg and control box to main beam. Leg 7-5/8″ from left end control box 7-5/8″ from right end. Attach width units to main beam 8.975″ from either end. Square to main beam and parallel to each other.

5. Attach rear rail to width supports parallel to main beam 3/8″ overhand from either end of main beam.

③ The CSV file, PCB general has Top layer and Bottom layer element coordinates, please confirm the current PCB is the top layer or the bottom layer, choose in the lower left corner coordinates. Then click the lower right corner → the import button.

Note: After setting the above operation,, click “OK” to record coordinate current bit number. And then to do the next one. Directly to the center of the moving direction key to enter a number to setting, Click “OK” to finish record

coordinate current bit number.

Material Stack Configuration

Coil stock and tray stock

Coil stock: For the coil stock component putting.

tray stock: For the tray stock and tube IC component putting.

Material stack configuration function

Material stack configuration function

Material stack configuration function

Option name

Coil stock

tray stock

station number

According to the material stack number

Program Component

Click and choice of material stack put components corresponding

component model, choose components are not allowed to repeat

Material System

Click into the system of material select stack corresponding packaging material with

configuration

Component

Click into the system components and system interface to select material

Refers to the suction nozzle distance with the end face contact material stack material when pick up the component, Through the calibration can get picked up depth data, Special component separately select pickup

depth

Pick up

alone

To some special material stack, setting the speed the depth separately.

Multi-line batch modification Description

Multi-line batch modification Description

Description: Bit column number , hold down the left button to select a number of modifications can

make the following batch modify.

Option Name

Operation

Description

Center X

Modify

batch settings calibration center X coordinate of material stack

Center Y

batch settings calibration center Y coordinate of material stack

Broaching partial

X

batch settings Broaching partial X coordinate of material stack

Broaching partial

Y

batch settings Broaching partial Y coordinate of material stack

Pick up depth

batch settings pick up depth of material stack

Adapter nozzle

Option

batch settings adapter nozzle of material stack

Material stack debugging tools, data checking function description

Material stack debugging tools, data checking function description

Option Name

Operation

Description

Material stack test

Execute

Pick up test for calibration finished material station configuration

list

Save material

station to the file

Save the material station file for calibration finished material station configuration list, it could make it easy for the nest use.

Loading the material station

from the file

Can be loaded directly with the saved material station.

Check no material

Check the Program Component in the material station

configuration list for no material.

Check double

material

Check the Program Component in the material station

configuration list for double material.

Check nozzle

vacancy

Mounting Setting

Mount setting function and introduction

Programming parameters automatically get in after the second material Stack Configuration.

Calibration Function description

① Click the Align program into the coordinate system origin correction interface.

② Calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

③ Calibrating the far two point coordination ( reduce the error), Click OK after finished

calibrate.

Setting Mark point ( This setting must be completed – after operating alignment program origin )

Set Mark Point, choose a more independent square or circular Mark point as calibration points.( (Note: Mark point usage; in the fourth programming due to the PCB board or puzzle on the origin lead to error, click Mark point to automatic correct board )

Calibration ( This setting must be completed – after operating alignment program origin )

Calibration is used to correct a separate placement coordinate with the actual Mark-point calibration.

Puzzle Setting

Quick makeup

Origin offset correction

Manual correction and automatic correction

Puzzle calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

① Manual correction: Click the PCB list of coordinates to enter the calibration correction, respectively coordinate 2 far point calibration.( reduce the error), If there is the puzzle PCB, then do the first PCB, and send and so no. The same way to calibrate.

② Mark point automatic correction: one-time auto-complete according to automatic Mark point on board.

The following procedures explain how to properly clean and test an ESD surface.

Clean an ESD Surface

Do not use abrasive or highly alkaline cleaners on polycarbonate. Never scrape polycarbonate with squeegees, razor blades, or other sharp instruments. Benzene, gasoline, acetone, or carbon tetra chloride should never be used on polycarbonate. Do not clean polycarbonate in the hot sun or at elevated temperatures.

Using a sponge or soft cloth, wash the ESD-protected surface with either a mild detergent or Windex product and lukewarm water.

After washing, rinse with water and dry thoroughly with a chamois or moist cellulose sponge to prevent water spots.

To protect the ESD surface after rinsing and drying, recommends applying Kleenmaster Brillianize®. This application helps to maintain the static dissipative coating and reduce the accumulation of dust.

Test Static Dissipative Covers

Periodically and after maintenance, check the machine covers to determine if the dissipative qualities of the cover have changed. The following procedure ensures that static dissipative covers are in fact dissipative.

The surface resistance should be less than 109 ohms in all areas. If the cover package is no longer dissipative, contact you Universal Instruments Corporation sales representative.

Procedure

Clean the static dissipative covers using the Clean ESD Surface procedure to ensure the accuracy of the test.

Using the surface resistance meter, follow the instructions provided by the manufacturer to measure the surface resistance of both the inside and outside of the covers. Measure the resistance at all four corners and at several areas in the middle of the cover. This test checks the integrity of the ESD coating.

Connect the ground path resistance probe to the meter and chassis ground.

The path to the ground should not be higher than the surface resistance. If it is, clean the frame connections, repair loose or corroded fasteners and ground straps, and check tracks for dirt and/or corrosion.

4. Measure the ground path from the covers to the chassis ground. Take this measurement from both surfaces and all four corners of each cover.

CPK Test for Fuji NXT W8 feeder for EMS

Improving EMS Productivity

We at Southern Machinery are constantly improving the capabilities for EMS Productivity. We provide the accessories and parts for your needs from various Brands, including Fuji. In the video below we demonstrate a CPK Test for the Fuji NXT W8 Feeder. See how we use these!

We know that your time and productivity are key to a thriving production line. That is why we have made ordering your various AI/SMT spare parts of all BRANDS quick, easy, and secure! Most parts are held in stock and ready to ship with a 1-Day Lead time. Customized parts are also available as well, inquire for turn-around time on your specific customized part needs.

Assess Your SMT Equipment Line-up

Are you keeping up with SMT demands from the Automotive Industry this year? The demand for automotive electronic products is in direct link with the needs for surface mount technologies. The needs of growing in-car technologies include: embedded infotainment, telematics, connected safety, and security. As car designs continue to become more intelligent and technologically integrated, suppliers must gabapentin online keep up with the ever increasing demands.

It is imperative that PCB manufacturers serving the Automobile Industry assess their current Equipment Line-up for complete preparation of these growing global trends and automobile advancements. Is your operation ready for full-scale capabilities to serve the Automobile Industry Demands? Would you like to begin manufacturing to supply these needs? Click the link below to contact us for an evaluation of your current operations.

PC Board Handling

Improvements in AI Equipment and Machines

Stay ahead of PCB Manufacturing! The digital curve is constantly bending toward demands for digital devices with increased capabilities and FASTER availability. By using the equipment you already own, you can improve upon its capabilities to meet these growing demands. We will use your current Universal Insertion Machine’s capabilities to transition it to an Automatic Board Handling System that will speed up processes and accomplish maximum PCB production successfully.