Capturing the mounting boss positions

battery case fixture

To make a drop in pack, we need to accurately have mounting bosses in the exact position as the stock pack. After a careful look at the empty IMA bay on the green Insight. I decided that it would be easier to duplicate the mounting boss position on the new pack, if I had a solid fixture. I used an empty case as a template to hold the angles, and then welded them to the 3/4 inch steel plate.

Genesis One, LLC

If you would like to get involved or support any of these projects, please contact me at (860)935-5569.