News:

Many of our kits are now delivered with CNC cut jigs. The jig is assembled like a puzzle. In most cases, the builder does not even need a tape measure. The jig is self-aligning: it is very difficult to make a mistake.

This new (2005) stitch and glue tutorial shows the building of a typical
small boat, the FL12.
The FL12 is a new version of our succesful FL11.

A prototype was built to test the new assembly method. Pictures were taken
and this new HowTo file shows every step of the construction, from reading
the blueprints to the final coats of paint.

This tutorial is an excellent introduction to stitch and glue boat
building, whatever the size of boat you intend to build. Almost all the
techniques described below can be used for other designs including large
sail and power boats.

Stitch and glue boat building:

Definition:

A stitch and glue boat hull is made of plywood panels assembled with fiberglass
tape. Contrary to traditional boat building in which molds define the hull shape,
in stitch and glue, the hull panels define the shape.
This is important to remember: let the plywood panels take their natural fair
shape. Another major difference with wooden boat building is that the framing
of a stitch and glue boat is made of fiberglass. Just as in production fiberglass
boat, in our designs, the chine, keel, bow etc. are made of fiberglass.

Building Method Outline:

This How To file is divided in sections and follows the steps taken to build
the boat:

-Cut the plywood panels for the sides and bottom

-Assemble the panels with butt blocks

-Cut the frames and transom

-Assemble the hull: sides and bottom around frames and
transom

-Build the fiberglass seams on putty fillets

-Install the seat tops

-Build the rubrail

-Fair the hull

-Install skeg (keel)

-Sand and paint

You may be familiar with the standard stitch and glue hull
assembly method. The hull panels are bent around some frames. This is sometimes
called the sharpie assembly method.

Step by Step

Let's review the building steps before we start:

1. Cut the side panels and assemble them with butt blocks:

2. Attach the side panels together at the bow and insert the transom panel at
the other end: