5 English GENERAL POWER TOOL SAFETY WARNINGS WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term power tool in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool. 1) Work area safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. 3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust related hazards. 4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. 5) Service a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. PRECAUTION Keep children and infirm persons away. When not in use, tools should be stored out of reach of children and infirm persons. 4

6 English PRECAUTIONS ON USING PLANER Do not use the Planer with the blades facing upward (as stationary type planer). SPECIFICATIONS Voltage (by areas)* 230V Power Input 900 W* Cutting Width 92 mm Max. Cutting Depth 3 mm Weight (without cord and guide) 4 kg No-Load Speed / min * Be sure to check the nameplate on product as it is subject to change by areas. STANDARD ACCESSORIES 1. Hexagonal Bar Wrench Wrench Bevel Guide Ass'y (With setscrew) Carrying Case... 1 Standard accessories are subject to change without notice. APPLICATIONS Planing various wooden planks and panels. (See Fig. 1-4) PRIOR TO OPERATION 1. Power source Ensure that the power source to be utilized conforms to the power requirements specified on the product nameplate. 2. Power switch Ensure that the power switch is in the OFF position. If the plug is connected to a power receptacle while the power switch is in the ON position, the power tool will start operating immediately, which could cause a serious accident. 3. Extension cord When the work area is removed from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be kept as short as practicable. 4. Prepare a stable wooden workbench suitable for planing operation. As a poorly balanced workbench creates a hazard, ensure it is securely positioned on firm, level ground. PLANING PROCEDURES 1. Adjusting the cutter depth: (1) Turn the knob in the direction indicated by the arrow in Fig. 5 (clockwise), until the triangular mark is aligned with the desired cutting depth on the scale. The scale unit is graduated in millimeters. (2) The cutting depth can be adjusted within a range of 0-3 mm. CAUTION When the width of the material is less than 30 mm, in the case of chamfering, a cutting depth of 3 mm is permissible. Otherwise, the selected cutting depth should be 1 mm. 2. Surface cutting: Rough cutting should be accomplished at large cutting depth and at a suitable speed so that shavings are smoothly ejected from the machine. To ensure a smoothly finished surface, finish cutting should be accomplished at small cutting depth and at low speed. 3. Beginning and ending the cutting operation: As shown in Fig. 6, place the front base of the planer on the workpiece and support the planer horizontally. Turn ON the power switch, and slowly operate the planer towared the leading edge of the workpiece. Firmly depress the front half of the planer at the first stage of cutting and, as shown in Fig. 7, depress the rear half of the planer at the end of the cutting operation. The planer must always be kept flat throughout the entire cutting operation. 4. Precaution after finishing the planing operation: When the planer is suspended with one hand after finishing the planing operation, ensure that the cutting blades (base) of the planer do not contact or come too near your body. Failure to do so could result in serious injury. CUTTER BLAND ASSEMBLY AND DISASSEMBLY AND ADJUSTMENT OF CUTTER BLADE HEIGHT 1. Cutter blade disassembly (1) As shown in Fig. 8, loosen the 3 bolts securing the blade with the supplied wrench. (2) Pull out the blade together with blade holders (A) and (B) in the direction shown in Fig. 9. CAUTION Be careful not to injure your hands. 2. Cutter blade assembly and adjustment of cutter blade height CAUTION Prior to assembly, thoroughly wipe off all swarf accumulated on the cutter blade. 5

7 English (1) Clamp the blade with blade holders (A) and (B) as shown in Fig. 10 and engage with the cutter block groove in the direction shown in Fig. 9. (2) Temporarily tighten the 3 bolts with the supplied wrench, as shown in Fig. 8. Check that the blade and blade holders (A) and (B) are positioned correctly when viewed from the cutter block side, as shown in Fig. 11. Check that the boss of blade holder (B) is engaged with the blade groove and holes in blade holder (A), as shown in Fig. 12. (3) For rabbeting, apply a scale (straight piece of wood, etc.) to the side surfaces of the rear and front bases as shown in Fig. 13 and position the blade so it is aligned with or slightly protruded from the base. Blade holders (A) and (B) should not protrude from the cutter block side surface. (4) Adjustment of cutter blade height Apply a scale to the rear base as shown in Fig. 14, manually rotate the cutter block and adjust the cutter height so the scale moves 1-2 mm back and forth. Use the supplied hexagonal bar wrench to rotate the hex, socket head screw. (Fig. 15) (5) Fully tighten the 3 bolts with the supplied wrench. (6) Manually rotate the cutter block and adjust the opposite blade. Manually rotate the cutter block several times and check the blade and blade holders (A) and (B) do not come in contact with the housing. Use a hexagonal wrench to confirm that the M5 hexagon socket set screws as shown in Fig. 15 are tight. If any screw is loose, tighten it. 3. Cautions to take when exchanging cutter blades (1) When it is difficult to remove the blade being caught between blade holders (A) and (B), position the assembly as shown in Fig. 16 so that blade holder (B) is placed at the lower part. Lightly strike the assembly with a wooden hammer while holding it on a wooden stands, etc., and the blade will come off easily. (2) Blade holders (A) and (B) are a press fit, integrated as one unit, in order to facilitate blade installation. If the holders come apart while exchanging the blade, align the protruding part on blade holder (B) with the recess on blade holder (A) as shown in Fig. 17. Then strike holder (B) against holder (A) to join them. MAINTENANCE AND INSPECTION 1. Inspecting the cutter blades: Continued use of dull or damaged cutter blades will result in reduced cutting efficiency and may cause overloading of the motor. Replace the cutter blades as often as necessary. 2. Handling: CAUTION The front base, rear base, and cutting depth control knob are precisely machined to obtain specifically high precision. If these parts are roughly handled or subjected to heavy mechanical impact, it may cause deteriorated precision and reduced cutting performance. These parts must be handled with particular care. 3. Inspecting the mounting screws: Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could result in serious hazard. 4. Inspecting the carbon brushes: (Fig. 18) The motor employs carbon brushes which are consumable parts. Since an excessively worn carbon brush could result in motor trouble, replace a carbon brush with a new one when it becomes worn to or near the 'wear limit'. In addition, always keep carbon brushes clean and ensure that they slide freely within the brush holders. 5. Replacing a carbon brush: After removing the chip cover, use a minus-head screwdriver to disassemble the brush cap. The carbon brush can then be easily removed with the spring. 6. Maintenance of the motor: The motor unit winding is the very heart of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water. 7. Service parts list A: Item No. B: Code No. C: No. Used D: Remarks CAUTION Repair, modification and inspection of Hitachi Power Tools must be carried out by a Hitachi Authorized Service Center. This Parts List will be helpful if presented with the tool to the Hitachi Authorized Service Center when requesting repair or other maintenance. In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed. MODIFICATION Hitachi Power Tools are constantly being improved and modified to incorporate the latest technological advancements. Accordingly, some parts (i.e. code numbers and/or design) may be changed without prior notice. GUARANTEE We guarantee Hitachi Power Tools in accordance with statutory/country specific regulation. This guarantee does not cover defects or damage due to misuse, abuse, or normal wear and tear. In case of complaint, please send the Power Tool, undismantled, with the GUARANTEE CERTIFICATE found at the end of this Handling instruction, to a Hitachi Authorized Service Center. NOTE Due to HITACHl's continuing program of research and development, the specifications herein are subject to change without prior notice. 6

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