ERAI began collecting suspect counterfeit, counterfeit and nonconforming part data in 2001. Since that time, due to the generosity of Members and Non-Members alike, ERAI has compiled the world’s largest database of high risk parts. In 2014 ERAI expanded our part reporting service to include a Nonconformance Photo Library whereby Members can search and retrieve images illustrating specific nonconformance types.

Using various industry resources including, but not limited to, IDEA-STD-1010B, SAE AS6081 and numerous inspection reports originating from both Independent Distributors, OEMs and independent test labs, ERAI compiled a universal set of the major types of tests and inspection methods commonly used in the identification of nonconforming parts.

From the established detection methods list and after reviewing more than a decade of ERAI reported parts data, we were then able to define the common types of nonconformances that could be identified using these tests and inspection methods.

Documentation, Packaging & Shipping Inspection

BGA Lead External Visual Inspection

Lead External Visual Inspection

Part Markings External Visual Inspection

Device Package External Visual Inspection

Remarking & Resurfacing Testing

Mechanical Scraping (e.g. Scrape Test, Scratch Test)

Radiological (X-ray) Inspection

Lead Finish Evaluation (XRF or EDS/EDX)

Decapsulation Internal Analysis (a.k.a. delidding, decap)

Scanning Electron Microscopy (SEM)

XRF Analysis

Solderability Testing

Photographs were then linked to each nonconformance type, more than 75 unique findings in all. The library is exclusively available to ERAI Members.