The U.S. Department of Agriculture's Food Safety and Inspection Service has announced a critical step forward in making chicken and turkey products safer for Americans to eat. Poultry companies will have to meet new requirements to control Salmonella and Campylobacter, and up to 5,000 foodborne illnesses will be prevented each year as a result of the New Poultry Inspection System (NPIS), an updated science-based inspection system that positions food safety inspectors throughout poultry facilities in a smarter way.

"The United States has been relying on a poultry inspection model that dates back to 1957, while rates of foodborne illness due to Salmonella and Campylobacter remain stubbornly high. The system we are announcing today imposes stricter requirements on the poultry industry and places our trained inspectors where they can better ensure food is being processed safely. These improvements make use of sound science to modernize food safety procedures and prevent thousands of illnesses each year," Agriculture Secretary Tom Vilsack said.

FSIS will now require that all poultry companies take measures to prevent Salmonella and Campylobacter contamination, rather than addressing contamination after it occurs. Also for the first time ever, all poultry facilities will be required to perform their own microbiological testing at two points in their production process to show that they are controlling Salmonella and Campylobacter. These requirements are in addition to FSIS' own testing, which the agency will continue to perform.

FSIS is also introducing the optional NPIS, in which poultry companies must sort their own product for quality defects before presenting it to FSIS inspectors. This system allows for FSIS inspectors to focus less on routine quality assurance tasks that have little relationship to preventing pathogens like Salmonella and instead focus more on strategies that are proven to strengthen food safety. More inspectors will now be available to more frequently remove birds from the evisceration line for close food safety examinations, take samples for testing, check plant sanitation, verify compliance with food safety plans, observe live birds for signs of disease or mistreatment, and ensuring plants are meeting all applicable regulations.

The proposal was first published on January 27, 2012, and the modernization effort has been significantly informed by the feedback FSIS received from the public, as well as from interagency partners such as the Department of Labor. Specifically, USDA received numerous comments on the proposed rule related to worker safety, and it has partnered with the federal agencies responsible for worker safety to address those concerns.

In response to public comment, the maximum line speeds for plants that newly adopt the NPIS have remained capped at 140 birds per minute, consistent with the maximum speed under existing inspection programs. Additionally, all companies operating under the NPIS must maintain a program to encourage the early reporting of work-related injuries and illnesses, and FSIS employees will receive new instructions on how to report workplace hazards that may affect plant workers, including access to a confidential 1-800 number to report concerns directly to OSHA.

FSIS estimates that the NPIS will prevent nearly 5,000 Salmonella and Campylobacter foodborne illnesses each year. Salmonella illnesses have remained steady, with some spikes, in the past ten years, while Campylobacter is the second most reported foodborne illness in the United States. This new inspection model is a key part of the agency's Salmonella Action Plan, unveiled in December 2013, which is the agency's blueprint for addressing Salmonella illnesses from meat and poultry products. Also included in that plan are revised pathogen reduction performance standards for all poultry, and first-time-ever standards for poultry parts, which consumers commonly purchase. These new standards are expected to be announced later this year.

The National Turkey Federation praised USDA for moving forward with its Modernization of Poultry Slaughter Inspection rule. This enhanced program was previously was limited to 25 pilot plants, but now that the rule has been finalized, NTF said it expects many turkey plants to adopt the new system.

“USDA is to be commended for standing up for food safety in the face of significant pressure,” said NTF President Joel Brandenberger. “Modernization of Poultry Slaughter Inspection provides additional tools to plants and federal inspectors to verify that plant food-safety programs are protecting against foodborne illness. By allowing plant employees to conduct some preliminary sorting duties, federal inspectors will be freed to further verify testing on the spot, examine sanitation standards and enforcing safeguards throughout a processing plant.”

NTF and its members view this as the most significant step forward in food safety since the Hazard Analysis Critical Control Points (HACCP) regulation of 1996.

"I applaud Secretary Vilsack and the food safety professionals at the Food Safety and Inspection Service for moving forward with this rule to modernize our poultry inspection system in order to improve food safety — the top priority for our industry," said National Chicken Council President Mike Brown. "We look forward to reviewing the contents of the final rule and working with the department and our members on proper implementation should our members choose to opt in to the new, voluntary system," Brown added.

"Regarding line speeds: It is extremely unfortunate and disappointing that politics have trumped sound science, 15 years of food and worker safety data and a successful pilot program with plants operating at 175 birds per minute. The rule also goes against global precedent, in which the limiting factors for line speeds are the ability to meet food safety standards, keeping workers safe, and the capability of the equipment to run effectively — not government regulations. Broiler plants in Brazil, Argentina, Canada, Belgium and Germany, among others, all operate at line speeds of 200 or more birds per minute."

Sources: FSIS, NTF, NCC

Did you enjoy this article? Click here to subscribe to The National Provisioner.

Events

In this educational webinar, Packer Sanitation Services, Inc. will cover better ways to maintain food safety with quality equipment while keeping employees safe. New blender cleaning solutions that don't involve energizing will be discussed. Attendees will walk away with knowledge that will help them strive towards improved safety conditions in food processing plants that utilize blenders.

This global conference networking event and exhibition, celebrating its 20th year, will again attract the largest target gathering in North America of end users, converters, and suppliers of materials, components, closure, and machinery for all types of pouches.