Drawing on this well of experience and capability, the end result is a cohesive, integrated system that is designed, manufactured, tested, commissioned, installed and supported for the customer’s maximum up-time on the line as well as and product quality control improvements.

Glass Jar Defect Inspection

The system evaluates a glass jar with a 360-degree view for small cracks in the rim, cracks running along the side wall, cracks in the bottom, and foreign material such as cardboard and glass shards at 120ppm.

Automatic camera and image formation adjustments via
linear servos for various part configurations via a single
user interface

The camera positions as well as the trigger sensors are servo controlled to deal with differing diameters.
They move automatically by an intuitive recipe selection. Recipes are very easily added, modified, and
implemented

Custom stainless steel structure and backlit conveyor solution for installation into an existing production
line or a new production line

Round Disk Inspection

This round disk surface inspection is an ideal vision system for 360 part inspection. This is a small machine with big results. This vision solution was custom designed to reduce the takt time required for part inspection. Each part is presented to a rotary stand by use of a 2 axis robot. Once placed onto the rotary stand, each transmissional seal is inspected 360 degrees in 3D form and can be utilized to inspect for an array of items including manufacturing defects and part specific registration marking.

This high speed, (300ppm) backlit, singulation, material handling, rejection tracking and verification system was designed for bulk feeding and orientation of 50 different sized part numbers with three (3) machine vision sensors.

3D Micrometer Inspection

Using a 2.2 micrometer-sensitive 3D laser mounted to a 3-axis robot, several high-definition images are acquired and combined to generate a 3D point cloud.

This 1GB image is generated using key corner points to overlay 3D data from scan-to-scan. Inspection consists evaluating 20,000 individual pin locations across each of 8 pin grid groups. Each pin is less than 100 square micrometers in size, and only 360 micrometers tall. In addition to planarity, the inspection checks for x-y location, rotation, and pin deviation to within 10 micrometers. This entire process occurs in 90 seconds.

Copper Fitting Inspection

This customizable inspection machine offers full verification of part geometry and validation of O-ring placement and seating. Press-fit copper fittings are growing in market share for their ease of installation.

From residential to industrial, these fittings are becoming common-place and offer peace of mind upon proper installation with lifetime guarantees.

Our inspection cell ensures that each part matches the configuration specified by the operator as well as ensuring that each press-fit O-ring has been properly placed inside of the press-fit bead.

The Raptor

Utilizing a combination of software, optical, and ultra-high resolution image formation technology, The Raptor is the single solution for precision 2D and 3D measuring. Materials can be measured from a wide variety of industries including Aerospace, Automotive, Military, Medical, Plastics, and Electronics. The Raptor is designed with exceptional optical capabilities in a single system for efficiency, accuracy, and cost-effectiveness.

The Sidewinder

SideWinder Label Inspection System is designed to perform 100% verification of printed text and graphics at high speeds. Our base package provides the ultimate in label rewind technology and surpasses the competition in every performance category.

This base system may be upgraded with any of the other SideWinder product configurations. The SideWinder offers a variety of inspection groups that may be applied in any combination with a default of 10 vision tools per given inspection group. The system has been developed with proven Cognex vision technology.

The Omniview Product Inspection System

This system acquires images from 4-5 cameras, and combines/stitches the images together to create a seamless undistorted image of a cylindrical object’s surface. The OmniView completely eliminates the requirement to mechanically rotate parts to perform inspection tasks utilizing linescan imaging techniques.

Integro’s OmniView solution is ideal to satisfy the FDA’s pharmaceutical pedigree inspection requirements and part traceability applications. The technology can be applied to cylindrical and spherical objects.

Tire Guardian

The Tire Guardian allows the automotive industry to use the most reliable and cost effective inspection methods to adhere to DOT regulations, while improving the quality of the overall tire assembly.

The Tire Guardian is a combination of two different machine vision applications that can be used individually or in sequence to assure tire assembly quality from the most common non-compliance issues.

The first machine vision application is the DOT & Bead Seam Reader, which recognizes (OCR), verifies (OCV) & documents all DOT information located on the sidewall of the tire. Within 15 seconds, the profile sensor projects a laser light across the surface of an automobile tire profile from the bead toward the tread. When the profile sensor is applied to the bead area of a rotating tire the sensor digitizes the circumferential band that contains the DOT Code, Mold Code, E-Mark Code, or other molded-in features.