Highly Interlinked Furniture Production for approx. 2.400 parts per hour

The highly interlinked system concept for furniture production offers you a complete solution from a single source. The latest machine technology and end-to-end control give you cost-effective industrial production up to batch size 1. This solution enables smooth processes from the warehouse to the drilling cell with effective use of space and minimal staffing requirements.

The revolutionary cutting cell with two saws and automatic raw material storage enables customized cutting of individual panels. Behind this innovation is a concept that completely redefines the flow of parts in order-based production and enables customized cutting with series conditions.

Fully automated sequences and raw materials management

Great flexibility for the design in the length and width of the storage system

The installation of the cell can be varied depending on the feed direction

The buffer system is used to isolate performance spikes in cutting and to adjust the material flow for edge processing. Smoothing out output fluctuations achieves a significant improvement of the overall availability.

Material flow is equalized through buffer zones as well as the infeeds and outfeeds

Optimization of the material flow with options for sorting in layers

Optimal preparation of the edge processing through manipulation of the material order

The edge processing cell with closed return provides smooth processes with effective use of space. The concept with the two edge banding machines that are offset on one side is ideal for flexible batch size 1 production and enables four-sided workpiece processing in only two throughfeeds.

In the two-channel picking center, the sorting system automatically separates random flows of incoming parts, sorts them and supplies them to the next process step in the ideal order. The result is optimum utilization of capacity in the entire production process.

High storage capacity thanks to ideal positioning of the material

Fully visualized parts management throughout the entire production process

Components can be sorted according to a wide range of factors such as color, shape, material, etc.

The production control system guarantees the performance and efficiency of the system concept. Batch size 1 production therefore depends on a higher-level intelligent production control system, alongside high-performance and flexible system concepts.

Transfer and feedback of production orders from and to the ERP system

Generation of production and optimization batches

Management of production-related master data

Rule-based generation of data records for edge processing

Edge preview & edge management

Completeness checks and indication of missing parts for production batch/customer order

Organization and prioritization of the reworking of defective components

Statistics and analyses regarding the error, cause, time and frequency

Universal concept for marking and identifying components using barcode