Custom Plastic Molding Services Woodville TX

Looking for rotational molding alternatives for Texas? Want affordable custom plastic molding that is cost effective for Woodville area? Then give us a call at our toll free number 866-971-7861 or request a quote today!

Rotational moulding refers to a plastic manufacturing procedure that generates hollow stress-free product lines. The function depends on high temperatures and bi axial rotation to follow up with seamless, one piece items that have many different shapes, colors and sizes. This method is also called rotomoulding or rotocasting. Sometimes the term slush molding is used for certain liquid vinyl types.

The component that makes this unique from other plastic manufacturing methods that no pressure is called for. It also has few rivals when it involves the creation of large hollow items which are long-lasting and inexpensive.There is a variety of products that are generated by this process including large water tanks, automobile materials, intricate shaped medical items, leisure equipment, toys, kayaks, industrial equipment among many others.This is because of the versatility in terms of design and forms that the process produces

Benefits of Using Rotomolding to Manufacture Plastic Products

– Relatively low tooling costs. When compared to other plastic manufacturing processes in Woodville TX 75979, it is a cheaper way of making plastics. This is because apart from the fact that no pressure is required, the cost of mold preparation is low.

– A wide array of design options. There is no limit to the kind of design one may want to create. The rotomoulding process therefore allows for the manufacturing of products that have complex shapes for different purposes.

– Size. The process provides room for the manufacturing of products of any size, large or small. As mentioned earlier, it has few competitors when it comes to the making of large tanks at low costs.

– Low risk. Due to the low costs of creating a mould, the process allows for test runs before one can decide whether to do mass production. It therefore minimizes the risk of losing a lot of investment.

– Durable products. The process allows for even coating of the mould with the heated polymer, giving the product a wall with uniform thickness. It also gives the option of double coating for increased durability. Sometimes metal inserts are placed inside the mould to further strengthen the product.

– Environmentally friendly. There is no waste that could have a negative impact on the environment because the products that cannot be used are reground and reused as polymer.

Examples of Products Made by Rotational Molding

Rotocasting is a very versatile process, making it possible to create a variety of products for different industries.

Furniture– We have plastic cabinets, chairs and tables made from this form of moulding.

There are numerous Texas plastic products also that have been made for the marine industry, lighting, waste storage and transportation, kayaks etc.

Few Disadvantages – There are nominal disadvantages that have been associated with rotocasting. For instance:

– The process is relatively slow when compared to injection moulding.

– There is a limitation when it comes to the type of raw material you can use. Only poly based and nylon polymers can be used.

– The process comes with an increased cost because the polymer has to be ground to powder form before use. These limitations are often overlooked considering that the process is still relatively cheap and offers more in terms of variety when it comes to the finished range of products.

Remember – There are new developments and discoveries that are being made as the world of plastic manufacturing in Woodville Texas continuously. For instance, tests are being done to see whether there are other materials that can be used for this process. But so far, rotomoulding offers a good option for the production of a wide range of inexpensive plastic products.

The Roto-Molding Procedure Components

This moulding technique has been used since earlier times for creatingvseverl products. Egyptians for instance, employed rotocasting solutions in the producing of ceramics. The Swiss were also employing this rotation design to make hollow chocolate eggs. Some plastic product lines in the USA were manufactured utilizing this method some time between 1940 and 1950. Due to the fact that it was thought of to be a very slow approach, the procedure has however taken long to become popular

1. Mould fitting. A predetermined measure of polymer in particle form is packed into a hollow mold. The mold is usually made from cast aluminium or sheet steel substance. The colour intended for the final item is pre compounded into the polymer. The most typically used powder resin is polythene, but polyvinyl chloride and nylon can also be used in this design of plastic assembly.

Pre-heating of the oven follows, and it can be done by either conduction, convection or sometimes radiation. It is heated up to temperatures between 500-700F. The mould with the powdered polymer is then locked and positioned within the oven.

2. The heating up and fusion process. Once within the oven, the mould is rotated on two axis so the powdered polymer liquefies from the heat and layers the inside if the mould. The rotation is done gradually, about 20 rotations per min. Something that is vital at this moment is the amount of time the mould will spend within the oven. If it stays to long, the product will lose stability and strength, producing a faulty product. If it is removed from the oven prematurely, the polymer will not have flowed correctly, which generates bubbles in the completed product line.

3. Mould cooling. When the component has sufficiently spent the right amount of time in the oven, it is then taken out for cooling. This can be done by air or water, or sometimes a mixture of both which creates a cool mist. When the component cools, it reduces slightly for ease of extraction from the mould. This is one more procedure that relies a lot on the ideal timing, since quick cooling decreases the material too quickly, causing bending of the item.

4. The discharging or de-molding phase. When the product inside te mold has cooled successfully, the molder managing the procedure can then remove the finalized item from the mold. The function is repeated from the beginning, making a number of exact products.

For more information on the different rotational rotomolding options offered for the Woodville TX 75979 area, please call our toll free number 866-971-7861 or fill out the form on the right for a consultation!