Installation

Technical Specifications

Wear-Con WC90™ Plain Tiles provide resistance to wear from most other materials and working temperatures as high as 2300°F. WC90™ Plain Tiles have a Moh’s Scale 9 hardness, a 300,000 psi comprehensive strength, a 45,000 psi fluxural strength and a 24,000 psi tensile strength.

Sizes

Wear-Con WC90™ Plain Tiles are available in an array of standard and custom sizes, shapes, and thicknesses to fit your wear needs.

Installation

Technical Specifications

Wear-Con WC90™ Weldable Tiles provide resistance to wear from most other materials and working temperatures as high as 2300°F, depending on insert alloy. WC90™ Weldable Tiles have a Moh’s Scale 9 hardness, a 300,000 psi comprehensive strength, a 45,000 psi fluxural strength and a 24,000 psi tensile strength.

Sizes

Wear-Con WC90™ Weldable Tiles are available in an array of standard and custom sizes, shapes, and thicknesses to fit your wear needs.

Installation

Technical Specifications

Wear-Con WC90™ HexTiles provide resistance to wear from most other materials and working temperatures as high as 2300°F. WC90™ HexTiles have Moh’s Scale 9 hardness; a 300,000 psi comprehensive strength; a 45,000 psi fluxural strength; and a 24,000 psi tensile strength.

Sizes

Standard Sizes

Size

Thickness

6" x 6"

1/8" 1/4" 3/8" 1/2"

VB96™ Vacuum Bonded

Vacuum-Bonded Ceramic Wear Tiles

Features & Benefits

Wear-Con VB96™ Vacuum-Bonded Ceramic Wear Tiles are very thin highalumina oxide content tiles attached to the impact surface with a vacuum bond - the strongest attachment method available. Due to this strong bond, VB96™ can be used in moderate impact areas which would otherwise be inappropriate for ceramic.

Installation

Parts to be lined are shipped to the Wear-Concepts facility for professional installation of VB96™ Ceramic

Technical Specifications

Wear-Con VB96™ has a hardness of 9 on Moh’s Scale, providing impact resistance in working temperatures as high as 275°F in dynamic applications, and up to 400°F in static applications, a tensile strength of 6,000 psi, and shear strengths at 4,000 psi and 24,000 psi.

Sizes

Wear-Con VB96™ is available in several thicknesses to fit your wear needs.

Installation

Wear-Con's BarricAid™ composite panels can be easily bolted into place using the four existing M16 x 40 threaded studs welded on the back of every panel. Four matching nuts and washers are also provided with each panel.

Technical Specifications

BarricAid ’s™ rubber has a tensile strength of 16MPa, a break extension of 450-500%, a shore hardness of 60±5, a break permanent deformation of 30%, a peel strength between rubber and ceramic/rubber of 6MPa, and a bonding strength between rubber and ceramic of 4MPa. BarricAid ’s™ WC90™ High Alumina Ceramic HexTile have Moh’s Scale 9 hardness; a 300,000 psi comprehensive strength; a 45,000 psi fluxural strength; and a 24,000 psi tensile strength. The applicable temperature is between -4° F to 302° F, but best if it is below 248° F. If the rubber is working for a long time in a high temperature, the life of rubber will be diminished.

WC88N™

Nitrate-Bonded Silicon-Carbide Cast Ceramic

Features & Benefits

Due to its superior heat resistance and strength, Wear-Con WC88N™ Nitrate-Bonded Silicon Carbide Cast Ceramic offers high thermal conductivity and stick resistance. WC88N™ is frequently used in the coal-fueled power, mining, chemical, and metal industries.

Installation

Wear-Con WC88N™ can be installed with epoxy or cast with weldable inserts.

Technical Specifications

Wear-Con WC88N™ can withstand temperatures up to 2800°F.

Property

WC88N

Bulk Density

lb/ft³ (g/cm³)

163 (2.62)

Apparent Porosity

%

16

Modulus of Rupture

%

16

Apparent Porosity

psi(MPa)

9500(65.5)

Coeff. of Thermal Expansion

10x10-6/°F (10x10-6/°C)

2.7 (4.9)

Thermal Conductivity

W/m°K

18

Maximum Service Temperature

°F (°C)

2777 (1525)

Sizes

Wear-Con WC88N™ components can be cast in a wide variety of shapes and sizes, up to 24” x 40” x 48”. WC88N™ can be cast into complex geometric shapes, with standard tolerences of ±0.04” or ±0.5% (whichever is greater), and non-uniform wall thicknesses from 0.3” to 3”+.

Cerami-Bond™

Premium Epoxy Mortar Tile Adhesive

Features & Benefits

Wear-Con Cerami-Bond™ Premium Epoxy Mortar Tile Adhesive is an industrial grade 100% solids epoxy paste for use in bonding ceramic tiles. Cerami-Bond™ cures at room temperature to a tough solid. Cerami-Bond™ adheres to almost any clean surface, including metal, glass, ceramics and many other areas.

Installation

Wear-Con Cerami-Bond™ is easy to mix and install. Simply mix one part Cerami-Bond™ Resin - Part A with one part Cerami-Bond™ Hardener - Part B and trowel on both surfaces. Cerami- Bond™ is workable for up to 45 minutes at 70°F.

Technical Specifications

Wear-Con Cerami-Bond™ adheres to contaminant free clean surfaces in working temperatures from 60°F to 110°F continuously. Cured Cerami-Bond™ has a compressive strength of 15,150 psi, a tensile strength of 5,000 psi, maximum operating lap shear of 2,350 psi and a maximum operating temperature of 210°F.

Sizes

Wear-Con Cerami-Bond™ is only available in 2 gallon quantities, (1 gal. resin and 1 gal. hardener).

100% RTV Silicone

100% RTV Silicone Adhesive Sealant

Features & Benefits

Wear-Con Premium Silicone 100% RTV Silicone Adhesive Sealant is an industrial grade silicone which cures at room temperature to a tough rubbery solid. Wear-Con Premium Silicone can be applied overhead without sagging, and adheres to almost any clean surface, including metal, glass, most woods, ceramics, painted surfaces, and many other areas.

Installation

Wear-Con Premium Silicone is easy to install either by hand or using a caulking gun. To insure product integrity of unused portions, cut high on nozzle and replace cap after use.

Technical Specifications

Wear-Con Premium Silicone adheres to surfaces in working temperatures from -85°F to 450°F continuously, and up to 500°F intermittently; has a 20 ppi peel strength; and tensile strength at 350 psi (4 MPa).

Sizes

Wear-Con Premium Silicone is available in 3 oz. squeeze tubes and 10.3 oz. tubes. 5 gallon buckets available upon request.

100% RTV HT Silicone

100% RTV Silicone Adhesive Sealant for up to 600 degrees

Features & Benefits

Wear-Con High-Temp Red Premium Silicone 100% RTV Silicone Adhesive Sealant is an industrial grade caulking adhesive sealant which cures at room temperature to a tough rubbery solid. Wear-Con Premium Silicone can be applied overhead without sagging, and adheres to almost any clean surface, including metal, glass, most woods, ceramics, painted surfaces, and many other areas.

Installation

Wear-Con High-Temp Red Premium Silicone is easy to install either by hand or using a caulking gun. To insure product integrity of unused portions, cut high on nozzle and replace cap after use.

Technical Specifications

Wear-Con High-Temp Red Premium Silicone adheres to surfaces in extreme working temperatures from -85°F to 600°F continuously, and up to 650°F intermittently; has a 20 ppi peel strength; and tensile strength at 350 psi (4 MPa).

TB90™

Ceramic Wear-Compound

Features & Benefits

Simple to mix. Simple to use. Simply the best! Wear-Con TB90™ Ceramic Wear Compound’s ceramic beads are the perfect size for any job: small enough for pump housings, yet large enough for chutes. Providing excellent resistance to sliding and fine particle abrasion, TB90™ is an essential part of any quick repair job.

Installation

Wear-Con TB90™ is easy to mix and install. Simply mix one part TB90™ Resin - Part A with one part TB90™ Hardener - Part B and trowel on. TB90™ is workable for up to 45 minutes, and is water soluble until curing is complete.

Technical Specifications

Wear-Con TB90™ can be used in applications with temperatures up to 250°F (for higher temperatures see reverse). Due to its paste consistency sagging is not an issue, therefore TB90™ conforms to irregular and overhead surfaces. TB90™ cures chemically, resulting in minimal shrinkage.

Sizes

Wear-Con TB90™ is available in both 28.6 lb Bucket Kits and convenient 2 lb Patch Kits containing everything you need to get the job done.

TB90™ High Temp

Ceramic Wear-Compound

Features & Benefits

Simple to mix. Simple to use. Simply the best! Wear-Con TB90™ High-Temp Ceramic Wear Compound’s ceramic beads are the perfect size for any job: small enough for pump housings, yet large enough for chutes. Providing excellent resistance to sliding and fine particle abrasion, TB90™ High-Temp is an essential part of any hightemp quick repair job.

Installation

Wear-Con TB90™High-Temp is easy to mix and install. Simply mix four parts TB90™ High-Temp Resin - Part A with one part TB90™ High-Temp Hardener - Part B and trowel on. TB90™ is workable for up to 45 minutes, and is water soluble until curing is complete.

Technical Specifications

Wear-Con TB90™ High-Temp can be used in applications with temperatures up to 450°F continuously. Due to its paste consistency sagging is not an issue, therefore TB90™ High-Temp conforms to irregular and overhead surfaces. TB90™ cures chemically, resulting in minimal shrinkage.