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Here is the first Halloween test fitting for my 5 year-old son's Iron Man armor. The only thing missing are the shoulder bells, which are finished but are currently drying. The helmet is a foam core, with resin and Bondo on the outside.

It didn't take too long. The whole suit was completed in about 3 months. That's with me only working nights & weekends. Much easier to construct that papercraft, nevertheless, I like the finish of paper/pepakura resin armor.

OMG, that's awesome and cute as Hell, is he going to use that for Halloween as well? If so give him the Tony Stark goatee as well...lol, all he needs, be really cute if he had his friends as counterparts to form the Avengers......Avengers: Worlds tiniest Heroes....lol

OMG, he had his friends as counterparts to form the Avengers......Avengers: Worlds tiniest Heroes....lol

We are doing an Avengers Halloween family theme this year. I'm going as the comic book version of Nick Fury, my wife will be Black Widow, my oldest will be the TFA version of Captain America, and my middle one will go as Spiderman. I know, Spiderman had a brief stint in the Avengers, but he's really excited about it. My youngest, as you can see will be Iron Man.

I'm almost done putting the eyes on Spiderman & have a few alterations left on the Captain. Pics will be forthcoming.

We are doing an Avengers Halloween family theme this year. I'm going as the comic book version of Nick Fury, my wife will be Black Widow, my oldest will be the TFA version of Captain America, and my middle one will go as Spiderman. I know, Spiderman had a brief stint in the Avengers, but he's really excited about it. My youngest, as you can see will be Iron Man.

I'm almost done putting the eyes on Spiderman & have a few alterations left on the Captain. Pics will be forthcoming.

You're an awesome father and those costumes are simply incredible. I can't wait until I can make costumes for my boy, Jack...but he's only a month-old The real Halloween fun with my son won't happen for years! The most I can do for him this Halloween is help my wife make him a garden gnome costume (I'm on hat and beard duty).