GENIUS : Conventional palletising systems

Genius is a global project based on a standard double braced central unit which, by adding the different modules in the series, can create customized solutions according to speed, container type and programs.The range includes steady and moving pallet palletizers which match the highest performances available in the market today, and is designed to allow every user to find the best solution to suit their own specific needs.

The steady pallet palletizer range have infeed from below (in some cases the product can also be fed from the top). According to the product to be handled, the standard central unit can be integrated with various heads and accessory elements:

PTF: layer transfer by halving platform for packs and cartons (even crates with the same head), clusters and multipacks.

PTF/V layer transfer by halving platform for packs and cartons (even crates with the same head), clusters and multipacks, version with double moving platforms for high output lines

PM-PG: layer transfer by centralized jaw head (PM) and hook head (PG) for plastic crates.

PP- PR: layer transfer by pliers-type head. (PP) and cap-type head (PR) for full or empty PET and glass bottles.

The range of moving pallet palletizers has been designed mainly for high production needs and/or to solve logistics and space problems. Product infeed is from above.This kind of system can be equipped with the empy palllet loading module in order to increase the overall output of the application.The appropriate head must be chosen according to the different products to be handled:

PTF/A: layer transfer by halving platform for packs and cartons (even crates with the same head), clusters and multipacks.

PM-PG/A: layer transfer by centralized jaw head (PM) and hook head (PG) for plastic crates.

These solutions offer an innovative alternative to conventional layer preparation requiring a divider and layer formation area with static pack-turning device. They can be integrated upstream of any kind of palletizer. Thanks to these systems we are able to satisfy any kind of market request, both in terms of productivity (from low/average to high speed) and logistics (in line or orthogonal infeed, with high or low level feeding).

FastlayerThe system can use 1 or 2 anthropomorphic robots mounted in parallel which move continuously and synchronously with the conveyor belt below. The packs are delivered along the layer forming conveyor in single row, appropriately spaced, and the robots work against the flow, orienting and arranging the packs to prepare the layer, according to the selected palletization layout.The 6-axis robots are mounted above the conveyor, with a forward inclination of 40°, which optimizes the working area.

Active LayerIt is the layer preparation system designed to optimize the medium and low speed palletization plants with orthogonal infeed. The gripping head is installed on linear axes and moves in accordance with the flow of the packs arriving on the below belt chain. The system is controlled by vector and brushless motor gear.