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The agreement permits the company to test its 3D printed rockets at the Cape Canaveral Air Force Station in Florida. The company plans the first launch of its Terran rocket at the end of 2020.

“We look forward to working with them as they continue the process to launch the Terran 1 vehicle from Cape Canaveral Air Force Station,” said Thomas Eye, the director of plans & programs for the 45th Space Wing of the U.S. Air Force.

“We were impressed with Relativity’s seasoned team and its innovative approach to space technology.”

Cape Canaveral has been used for launches from SpaceX, United Launch Alliance and Blue Origin. Relativity Space is the newest of these companies to use the launch station. In fact, the company was established because the founders, Tim Ellis and Jordan Noone, both worked at Blue Origin and SpaceX, and felt that neither company had seen the true potential of 3D printing for rocket manufacturing.

Aerojet Rocketdyne was the first company to manufacture and successfully test an engine that was entirely 3D printed, in 2014. However, to date, there are no 100% 3D printed rockets. Relativity Space is currently building a mid-size orbital rocket with 95% 3D printed parts.

While SpaceX has been using 3D printed components for four years, most notably in its Superdraco engine, it has not yet moved into building entire rockets or rocket engines this way. However, it is beginning to use more additive manufacturing materials for other projects. Recently, SpaceX produced a 3D printed satellite with Telesat, a Canadian satellite communications company.

Blue Origin’s reusable rocket, New Shepard, was built with “over 400 additively manufactured parts,” according to its President, Rob Meyerson, who made a bid to use 3D printed components increasingly in the future. Lately, the company has been working on selling tickets for commercial space flights in 2019, and is currently developing reusable rockets with 3D printed components and materials.

One company that has produced a full rocket engine using 3D printing techniques is Launcher, founded in 2017. The New-York based company specialises in 3D printed engines (not necessarily for rockets), and last October, used its techniques to develop a liquid oxygen (LOX)/kerosene rocket, which can transport satellites into low orbit around Earth.

The Terran rocket is estimated to cost $10 million per launch, but Relativity Space anticipate that it will save money by using the Cape Canaveral launch pad – it would take about four years to build Relativity’s own launchpad from scratch, Ellis estimated.

The 3D printed copper E1 engine. Photo via Launcher

Did you know, you can nominate your favorite aerospace company for the 3D Printing Industry Awards 2019? There are all sorts of categories to reward the best players of the year.

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Adrian Williams is an experienced journalist who has worked on
manufacturing, material science and cleanroom publications. Adrian is a
developing 3D printing enthusiast, and generally loves anything vaguely
technological. Adrian is passionate about the future, both near and
distant, and looks forward to seeing how technology will change society.