OPPIDUM-5000 : Wort brew machine

308161€excluding tax

The wort brew machine OPPIDUM 5000 is a powerful professional compact equipment with industrial design which includes all necessary equipment to produce 5900 liters of wort in one batch from malt (or malt extract or wort concentrate), hops and water. The compact machine for preparation of wort includes six special vessels to maximize of production capacity. Thanks to parallel production method this machine is able to produce from one to six batches of wort per day – (from 5900 up to 35400 liters of wort per day). The wort production machine is the main functional component of the brewery BREWORX OPPIDUM 5000 . It is a food machine whose primary function is the production of wort. The wort is an intermediate product which is result of a first phase during production beer. The next phase of the production cycle is fermentation and maturation of this wort in fermentation tanks. The resulting product of this production process is a tasty refreshing low-alcoholic beverage – beer.

AC – Automatic control system – wort brew machine equipped with a computer support – the automatically controlled process of infusion or decoction – fully automatized management of the entire processes of production wort.

Description

The wort brew machine OPPIDUM 5000 is a powerful professional compact equipment with industrial design which includes all necessary equipment to produce 5900 liters of wort in one batch from malt (or malt extract or wort concentrate), hops and water. The compact machine for preparation of wort includes six special vessels to maximize of production capacity. Thanks to parallel production method this machine is able to produce from one to six batches of wort per day – (from 5900 up to 35400 liters of wort per day). The wort production machine is the main functional component of the brewery BREWORX OPPIDUM 5000 . It is a food machine whose primary function is the production of wort. The wort is an intermediate product which is result of a first phase during production beer. The next phase of the production cycle is fermentation and maturation of this wort in fermentation tanks. The resulting product of this production process is a tasty refreshing low-alcoholic beverage – beer.

AC – Automatic control system – wort brew machine equipped with a computer support – the automatically controlled process of infusion or decoction – fully automatized management of the entire processes of production wort.

The compact wort production machine BREWORX OPPIDUM 5000 is a compact industrial machine which includes all necessary equipment to produce 5900 liters of wort in one batch. It is a industrial device equipped with six special vessels wherein containers are connected by pipes and electric wires and operated from the central stainless steel platform. This way we have achieved extremely efective functionality of the brewing machine while we retained the traditional design of industrial type Czech brewery which is optimalized for producing of world-famous Czech type beer, althought this machine is able to produce also all other known types beer always with a maximal production effectivity of this great machine. Thanks to that this machine enables the production up to six batches (35400 liters of wort) per day.

The wort brew machine BREWORX OPPIDUM 5000 includes in standard version :

mash kettle 5000 liters – vessel for mixing of grinded malt grains with warm water and splitting starch to form a sugar solution

mash kettle 2500 liters – vessel for boiling and for cleave the starch to form a sugar solution

filtration tank– (lauter tun) – vessel with a special sieve for filtering of wort

Six production capacities of the brewhouse :

5900 liters of wort per day – one batch during 12 hours – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast

11800 liters of wort per day – two batches during 24 hours – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast

17700 liters of wort per day – three batches during 24 hours – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast

23600 liters of wort per day – four batches during 24 hours – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast

29500 liters of wort per day – five batches during 24 hours – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast

35400 liters of wort per day – six batches during 26 hours – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast

Practical design :

SJ : Stainless steel / J-shape – all tanks are fully made of stainless steel AISI 304, arrangement of containers into the J-shaped

SC : Stainless steel / C-shape – all tanks are fully made of stainless steel AISI 304, arrangement of containers into the C-shaped

BLMS – Brewlock quick door-lock system – simple BLMS system allows very quick locking and unlocking of all upper doors of the tanks by only one hand (with the glass door design)

Powerful heating system :

SH – Steam heating – the heating of the tank kettles is performed by hot steam produced by the steam-generator. Heating by hot steam significantly speeds up the boiling process. This is the best and very safety system for the heating of wort without danger caramelization of malt. This system requires a connection of the brewhouse to electric, gas or pellet steam-generator that is not included in the wort brew machine (see an optional accessories).

Automatic control system for automatization of entire wort production process :

AC – Automatic control system – wort brew machine equipped with a computer support – the automatically controlled process of infusion or decoction – fully automatized management of the entire processes of production wort.

Why only the automatic control system for this wort brew machine is available ?

The OPPIDUM machine produces several batches of wort at the same time. This is extremelly demanding of attention, concentration and speed of brewer work as well as rapid and concurrent monitoring and evaluation of rapidly changing data from many sensors . Only sophistical system with a computer and many electronic sensors of the automatic control system are able to provide the properly timing of all brewing phases, the right temperatures in the right time, the right speed of pumps and motors, without damage of wort, it all controlled continuously during up to six paralelly worked production processes.

There are also other good reasons why use the automatic control system :

Technical specification

1. Mash kettle 5000 liters

Vertical, double-walled stainless steel vessel with a spherical or conical upper bottom, designed for mixing malt meal with warm water and splitting starch to form a sugar solution. Internal surface of tank: Cold rolling to a thickness of 4 mm and hot-rolling from a thickness of 5 mm, surface treatment 2B, seams polished to Ra<0.3 micrometers.

3. Filtering tank (lauter tun)

Stainless steel vessel with a special sieve for filtering of wort, with a spherical or conical upper bottom.

Usable capacity 5 550 liters

Dimensions Ø 2 000 mm, height 2 000 mm

Filtration bottom 8 segments with 18% permeability

Nozzles for rinsing under wire 3 pcs

Stirrer 2 arms, 10 blades

Gearbox LBC 130/100 820 Nm 2200 W

Service manhole with a glassed door Ø 410 mm

Lighting 12V 35W

Mechanical temperature indicator 0-120ºC stainless steel

Sanitary rotating shower DN 25

Three-way setting valve with sight glass DN 80

Brewer’s grains discharge 420*540

Equipment for automatic grains discharge

Insulation 50 mm plasticized cotton,

external jacketing stainless steel 1 mm

Top cover in stainless steel

4. Wort kettle

Vertical, stainless steel tank with a spherical or conical upper bottom. Steam heating is secured by coil, located inside the container. Spiraly area 1.2 m2.

Usable capacity 6 120 liters

Dimensions Ø 2 000 mm, height 2 200 mm

Steam-heated bottom area 2.00 m2

Steam valve ASCO jucomatik DN 15

Steam condensate discharge DN 25

Lighting 12V 35W

Service manhole with a glassed door Ø 410 mm

Sanitary rotating shower DN 20

Steam outgoing pipe DN 100, 3x spraying device

Insulation 50 mm plasticized cotton,

external jacketing stainless steel 1 mm

Top cover in stainless steel

5. Wort storage tank

Vertical, stainless steel tank with a spherical or conical upper bottom for storage of wort and keeping its temperature. Steam heating is secured by coil, located inside the container.

Usable capacity 6 250 liters

Dimensions Ø 2 000 mm, height 2 300 mm

Steam-heated cylindrical area 2.90 m2

Steam valve ASCO jucomatik DN 15

Steam condensate discharge DN 25

Lighting 12V 35W

Service manhole with a glassed door Ø 510 mm

Sanitary rotating shower DN 20

Steam outgoing pipe DN 100, 3x spraying device

Insulation 50 mm plasticized cotton,

external jacketing stainless steel 1 mm

Top cover in stainless steel

6. Whirlpool tank

Stainless steel vessel for centrifugal separation of hop dregs from wort, with a spherical or conical upper bottom.

Usable capacity 6 680 liters

Dimensions Ø 2 000 mm, height 2 200 mm

Service manhole with a glassed door Ø 510 mm

2x Sanitary rotating shower DN 60

Tangential nozzle DN 40

Filling level indicator DN 40

Fermenting valve 1x DN 40, 1x DN 50

Insulation 50 mm plasticized cotton,

External jacketing stainless steel 1 mm

Piping, armatures

Primary line DN 60, 5x flap valve DN 60

Drain line DN 60, 3x flap valve DN 60

Sanitary line DN 32, 4x valve DN 32

Water supply and additional lines DN 32, 5x valve DN 32

Beer wort filter 2xDN 32, 1xDN 40 4 000 l/h

Mashing /fermentation pump DWO 150 Ebara

Input power 1.400 W

H max. 2.2 bar

pump controlled by frequency converter Fronic 2.2 kW

Electric installation

Main switch 3x 25A with central stop button

Motor starter 3x 2,5-4A

1x Frequency converter Fronic mini 1.5 kW

2x Frequency converter Fronic mini 0.75 kW

Digital temperature regulator of mash kettle Dixel XR20D

Digital regulator of wort output temperature Dixel XR20D

Circuit breaker 6A 230V

Circuit breaker 10A 230V

Circuit breaker 4A 230V

Plastic DIN switchboard, 36 modules

Wiring

5*1,5 18 m

5*2,5 10 m

3*1 48 m

Connections:

Wort discharge pipe DN 32

Cold water supply DN 32

Hot water supply DN 32

Drain line DN 60

Electro 5*2,5 18 000 W

Auxiliaries:

Wash basin with combined lever taps assembly

Cooling device for samples

Flow meter DN 32 of water supply

Water filter

Main technical data:

Total weight 6 900 kg

Minimum height 4 000 mm

Width 11 900 mm

Depth 11 200 mm

Transport

This equipment is usually shipped in assembled state with exception for stainless steel covers, steamer for steam condensation, steps of service bridge and electric switchboard.

Warranty:

Boiling equipment OPPIDUM 36 months

Pump 24 months

Electrical components 24 months

The automatic control system for the OPPIDUM – technical description

The BHAC3 is an automatic control system for the OPPIDUM wort preparation machines with computer support and most operations controlled automatically – according to a specified program from a central control panel.

This control system cooperates with OPPIDUM machines with usable production volumes from 1000 up to 5000 liters of wort per one batch.

Automatic system for time-control of temperatures in fermentation and maturation process

Automatic system for control of media

Control panel :

How looks the automatic control panel ? This is a main menu. Choose one from several beer types or other functions, fill stackes by all required raw materials, then click and let the computer to brew your beer :

Special functions :

CIP function – the special mode ensures cleaning, sanitization and sterilization of the brewhouse, wort pipes and optionally also other devices in the brewery

Technical specification and functions

The control unit is developed on PC platform with an operating system and control programme.

In the price of the automatization of the boiling equipment is contained a complete assembly of hardware included the pneumatic actuators and the installation elements of the boiling equipment. The automatization also contains the operation system including the licence and software for an automatic production of wort using this machine.

The software enables to change the recipes for brewing more different kinds of beer directly via the control panel or by installation via USB port. Software and boiling equipment are both designed to brew all of the world known beers in decoction way or in infusion way as well. Also at decoction way, it is possible to brew on one or two mashing cycles.

Process sequences as times, speed of pumps, timing of all phases, temperature measuring and control etc.

Individual volumes of water refilling or the overflow volumes, temperatures and flow rate of each media can operator set himself after entering the user password on the third level.

Automatic control of the wort production machine with controlling the most of steps and operations by computer – according to a specified program from a central control panel ( touch screen ) . An human operator selects a recipe and starts a program that controls all production processes. The operator checks the progress of all procedures and performs laboratory tests , solves non-standard conditions and ensure the preparation of raw materials for the wort production process .

This customization of the wort brew machine allows you very variable setting position of the knife-stirrer inside the filtering tank. This is useful during filtration of wort through the malt grain sediment when some stronger beer types are produced. The lifting of the knife-stirrer ensures you to speed up the process of souring wort. This is important to avoid excessive oxidation of the wort during the filtering process.

The special customization – the filtration tank with diameter by 20% larger than standard version of the (lauter tun). This customization of the wort brew machine allows production of beer types with EPM (Plato) from 12 to 17 (Our brew machines with the standard filtering tank are optimalized for production beer types with EPM (Plato) from 10 to 15). According to customer´s requirements we can produce the wort brew machines with more larger diameters as well (the price will be calculated individually).

Special wire sieve to filtering wort during the wort brew process has by 30% bigger filtering area in comparation with the classic filtering sieves where the holes are cut using a profiled knife. The main benefit is faster filtering of wort through the malt sediment layer. This is useful during filtration of wort through the malt grain sediment when some stronger beer types are produced. It is important to avoid excessive oxidation of the wort during the filtering process.

HWT – Heat water tank – An insulated stainless steel tank with electrical and steam hesters for heating water and storage of heated water which is heated during the wort cooling process. This hot water is needed for some operations in the brewery like production of wort, cleaning of brewing tanks and fermentation tanks etc..

ITWT – Tank for cold treated water – Insulated stainless steel tank for cooling, storaging and pumping of ice water which is necessary in wort cooling process. This treated drinking ice water is heated in wort cooling process and becomes then hot water storaged in HWT. If is not available drinking water with requested chemical composition, it is needed to use some equipment for water treatment – WTS. Available for breweries with one-level wort cooling system – we recomment it for brewhouses with production capacity above 1000 liters of wort per one brew, instead ICWT tank.

ICWT – Tank for cooling ice water – insulated vessel for cooling, storaging and pumping of ice water which is necessary in cooling of wort, and for cooling all beer production tanks and fermenters. This treated drinking water works as a cooling media during the cooling process of wort and then is comming back to the storage tank where is cooled down again to next use. Available for breweries with two-level wort cooling system – we recommend it for breweries with production capacity maximally 1000 liters of wort per one brew instead the ITWT tank.

WTS – Water treatment systems – an equipment for treating of cold water, if water does not suit requested chemical composition for production of choosed type of beer. It is always needed a chemical analysis for assessment of suitable water chemical composition before delivery of a brewery..

Optional services

BTS – Brewer´s teaching services – We recommend use this service before start operation of any new brewery equipped with an original Czech brewing technology. All courses are teached by certified Czech specialist for production of beer. The course takes place in Czechia or in the country of the customer, according to customer´s requirement.

The KCA-25 is a multifunction machine that includes a device for automatic rinsing of stainless steel kegs and the automatic isobaric filling of carbonizated beverages like beer, limonade wine or cider, into kegs. The equipment is designed for the filling and rinsing of kegs with beer, cider, wine and for other beverages, using by computer control operated valves and a pump. The machine is equipped with only one tank for storage, heating and dosing of the alcalic sanitizing solution during the CIP cycle.

The device is controlled by a PLC – it is possible to individually change the time of each cycle. Inserting of kegs is manual, removing of kegs after finalizing of filling cycle is manual. The computer opens and closes all valves, switches on the pump and controls a temperature of the sanitizing solution automatically as well. The machine is equipped with an integrated reservoir for the alcalic sanitizing solution.

The KCM-10 is a multifunction machine that includes a device for rinsing of stainless steel kegs and the filling of carbonizated beverages like beer, limonade wine or cider, into kegs. The equipment is designed for the filling and rinsing of kegs with beer, cider, wine and for other beverages, using manually operated valves and a pump.

The machine is designed for cleaning and filling kegs with a volume from 15 to 50 liters. The working performance is :

Inserting of kegs is manual, removing of kegs after finalizing of filling cycle is manual. Operator manually opens and closes all valves, and he switches on the pump manually as well. The machine is equipped with an integrated reservoir for the alcalic sanitizing solution.

The cylindrically-conical fermentation tank (CCT, CCF, cylindrically-conical fermenter) with the usable tank volume 500 liters and total volume 600 liters, for fermentation and maturation of beer, cider, wine and other beverages, in several variations, made of stainless food steel DIN 1.4301 (AISI 304). The vessel is manufactured containing standardized dimensions and equipment, or according to individual customer requirements. The tank is normally available in several versions (optional dimensions, quality class, maximum pressure). Classic design, PUR insulation, double stainless steel jacket, water (or glycol) cooling duplicators. PED certificate (optional also GUM, GOST). All parts are made in European Union. The pressure tank is manufactured in accordance with European Standards EN 13445 and PED 2014/68/EU.