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Usheco's Thermoforming department can fabricate parts up to 4 feet by 6 feet. This process allows for reduced tooling costs, and for more cost-effective production of many plastic parts, as well as allowing for design flexibility. Usheco services numerous industries including: aerospace, medical, handicap equipment, laboratory equipment, point of purchase, pottery equipment and CPR training equipment. We fabricate custom trays and dunnage for manufacturing processes, large equipment housings, and guards. We can build your mold in house, using aluminum, wood, or epoxy, depending on your volume requirements. We regularly process ABS, FRABS, HDPE, PP, Kydex, PETG, Acrylic, and Polycarbonate.

Our CNC Routing department is capable of handling parts, or sheets, up to 5 feet by 10 feet. As a secondary operation, we can trim, drill holes, and rout slots. We are able to machine custom shapes, employing your electronically transferred IGS and DXF files. We can take your CAD file and turn it into a completed part, fabricated to your engineered specifications.

Generally tolerances vary wth the product being machined. It's not uncommon for Usheco to machine products with tolerances at or smaller than +/- .005.

Usheco's Line Bending facilities are capable of bending a wide variety of thermoformable materials. With multiple jigs and formers available, we can bend multiple angles at tight tolerance, as well as free-hand bend items where precision isn't paramount. Capable of handling up to 6' long pieces at 1/2" thickness, Usheco utilizes over 40 years of experience and fully equipped facilities to meet all your Line Bending needs.

Usheco's Die Cutting capabilities produce high quality, tight tolerance plastic and foam products. With over 40 years of experience, our facilities can handle a wide variety of plastics and foams in a range of sizes. Plastic sheets can be up to 1/8" thick, while foam size tolerances will depend on the type of foam.