Ursus Krüger, Berlin DE

Ursus Krüger, Berlin DE

Patent application number

Description

Published

20090188803

Method and Device for Processing at Least Two Workpieces by Means of Electrochemical Treatment - The invention relates to a method for processing at least two workpieces by means of electrochemical treatment. During the method, the workpieces are provided as working electrodes in an electrolytic treatment solution inside of which a counter-electrode arrangement is assigned to each workpiece. One workpiece and the assigned counter-electrode arrangement form an electrolytic processing element. The electrolytic processing elements are connected in series.

07-30-2009

20090202732

Method for Producing Ceramic Layers - The invention relates to a method for producing ceramic layers by spraying. A cold gas spraying method is used to produce polymer ceramics from pre-ceramic polymers. According to said method, a cold gas stream, to which particles of the pre-ceramic polymers are added via a conduit, is generated by a spray gun. The energy for creating a layer on a substrate is produced by injecting a powerful kinetic energy into the cold gas stream, thus preventing or significantly restricting the thermal heating of the cold gas stream. This permits the heat-sensitive pre-ceramic polymers to be spray-applied as a coating on a substrate using a cold gas spraying method. Polymer ceramics can thus be used in an economic method for the rapid production of layers with a relatively large thickness. The invention allows for example armoured layers, thermal protection layers and other functional layers to be produced.

08-13-2009

20090202814

Matrix and Layer System - Prior art protective layers can exercise their protecting function because they are depleted in a specific element which forms a protective oxide, or which is used as sacrificial material. When said material has been consumed, the protecting function can no longer be provided. The invention is characterized in that it consists in using powder particles comprising a reserve of the consumed material, which is delivered in delayed manner. Therefor, the material is enclosed in an envelope.

Method for Cleaning a Workpiece With the Aid of Halogen Ions - The invention relates to a method for cleaning turbine blades, for example, in a cleaning chamber into which a process gas containing especially fluoride ions is introduced. According to the inventive method, contaminated process gas is directed into an analysis chamber where a plasma is ignited and is analyzed using emission spectroscopy in order to monitor the process, particularly to determine the conditions for stopping the process. The spectrometric measurement can be evaluated in an evaluation unit, the cleaning process being stopped via signal line in case of a characteristic change of the spectrum. Also disclosed is a cleaning device comprising an analysis apparatus with a sample chamber and a plasma generator, an interface being provided for evaluating the result of the analysis.

09-10-2009

20090238693

Substrate With Applied Coating and Production Method - There is described a substrate with a coating; the coating contains a coating matrix in whose matrix structure multilayered and/or encapsulated nanoparticles are arranged and release a dye when a limit temperature is exceeded the first time and/or trigger a color reaction which causes the color of the coating to change irreversibly.

Process for Repairing a Component with a Directional Microstructure - A method of repairing a component, in particular a gas turbine component, which is produced from a base material with an oriented microstructure, comprises the steps of: cleaning the repair site, filling the repair site with a filling material corresponding to the composition of the base material, carrying out a heat treatment in the region of the filled repair site, wherein the filling material has micro- and/or nano-scale particles, during the filling of the repair site measures which prevent the oxidation of the filling material are taken, an the temperatures and holding times of the heat treatment are set appropriately for the composition of the filling material and of the base material of the component in such a way that an epitaxial attachment of the filling material to the surrounding bas material takes place.

Component with a detection structure for mechanical damage - A component made of electrically insulating material with a detection structure for mechanical damage such as cracks is disclosed. The detection structure is a conductor. The electrical properties of the detection structure are modified as more and more cracks are formed such that the component will be replaced in time before breaking. The electrical conductor is formed by particles that are in contact with each other and have a metallic surface such that an electrical conductor is created which is particularly sensitive to mechanical damage, thus rendering the detection structure highly sensitive. Furthermore, if the metallic surface is produced merely by cladding the particles while the inside of the particles is made of the same material as the component, a conductor featuring an adapted thermal expansion behavior is created for components that are subject to great thermal stress, e.g. heat shield panels.

12-24-2009

20100025262

Method for removing a protective coating from a component - The invention relates inter alia to a method for removing a protective coating from a component, especially a turbine blade. According to the invention, the protective coating is removed, using mechanical shock waves having a shock wave repetition rate below 20 kHz.

Cold Gas Spraying Method - A method for coating a workpiece by cold gas spraying is carried out using a cold gas spray nozzle which generates a particle jet that is directed onto the surface. Additional energy is introduced into the layer that is being formed by way of an electromagnetic energy source, e.g. a laser, which the energy introduced into the particles by the cold gas spray nozzle also contributes to forming the layer. The cold spraying process can be used flexibly as a result of the additional activation by way of electromagnetic radiation. Moreover, layers having a complicated structure, e.g. strip conductors, can be created with the aid of the laser without further processing. A coating unit includes a generator for electromagnetic radiation in addition to the cold gas spray nozzle and is therefore suitable for carrying out the novel method.

Method for the electrochemical removal of a metal coating from a component - The invention relates to a method for the electrochemical removal of a metal coating from a component. According to said method, the component is immersed in an electrolyte solution and a current is passed through the component and a secondary electrode that is in contact with the electrolyte. The current is pulsed with a routine that has a duty cycle >10 to <90%, two current densities between 5 mA/cm

04-15-2010

20100098845

Method for feeding particles of a coating material into a thermal spraying process - In a method particles are delivered to a thermal spraying process for forming a layer on a component. They are entrained there by a carrier gas stream and deposited on a component to be coated. The particles are dispersed in a liquid or solid additive before being introduced into a supply line which issues into the thermal spraying apparatus, the additive, after leaving the supply line, being transferred into the gaseous state in the carrier gas stream. A liquid additive evaporates or a solid additive is sublimated, whereby the particles in the carrier gas stream are separated. The dispersal of the particles in the additive simplifies an exact metering and prevents the particles from forming lumps, so that improved layers can be deposited by virtue of an improved homogeneity of the carrier gas stream. As the additive has been transferred into the gaseous state, it is not deposited in the layer.

04-22-2010

20100136708

ANALYSIS DEVICE AND METHOD FOR TESTING THE CATALYTIC ACTIVITY OF SURFACES - In an analysis device and a method for testing the catalytic activity of surfaces, a reaction cell is provided that has a recess for a sample that is provided with the catalytic surface. In the analysis device, an optical test of the reaction occurring in the reaction cell may occur. The reaction cell has a closed channel that is part of a fluid circuit. The reaction cell may be advantageously designed in a very space-saving manner in its scale, such that a portable use of the analysis cell is possible as well. Here, a simple measurement process of the absorption capacity of the sample fluid located in the reaction cell is conducted. To this end, a laser diode is provided, the measurement stream of which is directed into the reaction cell and reflected multiple times. The light intensity is measured by means of a photodetector.

Material Composition for Producing a Coating for a Component made from a Metallic Base Material, and Coated Metallic Component - The invention relates to a material composition that is used for producing a coating for a component, especially a turbine component, which is made of a metallic basic material, i.e. a metal or a metal alloy. Said material composition comprises a matrix material for forming a basic coating matrix and at least one filler for adjusting desired coating proportions or coating characteristics. The matrix material can be provided especially with basic glass ceramic properties. The inventive material composition is characterized in that the matrix material and/or the filler contains nanoparticles

METHOD FOR CREATING A DRY LUBRICANT LAYER - In a method for creating a dry lubricant layer, the layer is formed by a coating material which is first applied to a substrate, on which the dry lubricant layer is to be produced. The coating material contains a solvent such as ethanethiol and the precursors of a metal sulphide, in particular a metaloxysulphide, such as a molybdenum salt of dithiocarboxylic acid. Once the coating material has been applied to the substrate, the material is subjected to thermal treatment, whereby the solvent evaporates and the precursors of the metal sulphide react with one another to form the dry lubricant layer. This advantageously permits the creation of dry lubricant layers containing a high fraction of metal sulphide, giving the layers improved sliding friction characteristics. Another advantage is that the oxysulphide layers that have been formed are also particularly stable in relation to an oxidation.

METHOD FOR REPAIRING A COMPONENT BY COATING - A method for repairing a component such as a turbine blade is provided. At the end of its operating time, the component has, for example, a depletion of aluminium in a region near the surface. The application of a repair layer is provided including particles with an increased proportion of aluminium. A subsequent heat treatment may achieve the effect of equalizing the concentration of aluminium between the repair layer and the region near the surface, and so the aluminium content required for new components is achieved again.

11-25-2010

20100314023

Process for Applying Material to a Component, a Fiber and a Fiber Mat - Short fibers in a solder or a welding material often do not have the desired strength. Fiber mats that are introduced onto a surface or into a recess of a metallic component are provided. In addition a process for applying material to a metallic component is provided. In the process, a first fiber mat and a second fiber mat are used.

12-16-2010

20110027496

METHOD FOR PRODUCING A COATING THROUGH COLD GAS SPRAYING - The embodiments include a method for producing a coating through cold gas spraying. In the process, particles according to the embodiments are used which contain a photocatalytic material. In order to improve the effect of this photocatalytic material (such as titanium dioxide), a reactive gas can be added to the cold gas stream, the reactive gas being activated by a radiation source not shown, for example by UV light, on the surface of the coating that forms. This makes it possible to, for example, dose titanium dioxide with nitrogen. This allows the production of in situ layers having advantageously high catalytic effectiveness. The use of cold gas spraying has the additional advantage in that the coating can be designed to contain pores that enlarge the surface available for catalysis.

02-03-2011

20110039024

Cold Gas Spraying Method - The invention relates to a cold gas spraying method with the aid of which a substrate to be coated can be coated with particles. According to the invention, it is provided that microencapsulated agglomerates of nanoparticles are used as particles. This advantageously allows the advantages that accompany the use of nanoparticles to be used for the coating. The nanoparticles

COMPONENT WITH A SELF-HEALING SURFACE LAYER, SELF-HEALING ENAMEL OR COATING POWDER WITH SELF-HEALING CHARACTERISTICS - A component with a self-healing surface layer, a self-healing enamel and a coating powder are disclosed. A self-healing is guaranteed by a reactive substance, which is encased in sheathed particles. Only damage to the enamel coating leads to a destruction of the coating, preferably under the influence of a catalytic material, so that the encased fluid enamel can emerge. Under the effects of UV light the fluid enamel cures and seals the crack thus occurring.

METHOD FOR FABRICATING A LAYER WITH ABSORBING PARTICLES FOR AN ENERGY RADIATION - A ceramic layer is fabricated on a substrate by coating the substrate with a material containing chemical precursors of a ceramic. The precursors are transformed by a heat treatment into the ceramic to be fabricated. Different methods for heat insertion may be used for individual layers by absorbing particles, which are utilized in different concentrations or different chemical compositions. A targeted heat insertion even in lower layer regions, for example, by microwave animation, or ultraviolet or infrared light insertion is therefore possible. Beneficially, as a result, comparatively thick layers in particular can be fabricated by a single heat treatment layer.

05-24-2012

20120180783

CENTRAL TUBE FOR A LINEAR CONCENTRATING SOLAR THERMAL POWER PLANT, HAVING AN ABSORBER LAYER, AND METHOD FOR APPLYING SAID ABSORBER LAYER - A central tube for linear concentrating solar thermal power plants, has an absorber layer. The absorber layer is generated by cold gas sputtering, wherein suitable method parameters can in particular generate an increased surface roughness by means of pores in the surface region of the absorber layer. An absorber layer can thus be advantageously produced, having a quadratic roughness of no more than 1 μm, measured in a close range of no more than 50 μm diameter, and preferably being made of a corrosion-proof hard alloy comprising tungsten carbide, in particular WC—CoCr, WC—Co, WC—FeCo, WC—FeC, WC—FeNi, WC—Ni or WC—NiCr.

07-19-2012

20120247966

METHOD FOR ELECTROCHEMICAL COATING OF A SUBSTRATE BY MEANS OF BRUSH PLATING AND DEVICE FOR CARRYING OUT SAID METHOD - A method electrochemically coats a substrate by brush plating. Particles are applied to the surface to be coated via a separated line system before the carrier for the electrolytes. The electrolyte is added to the carrier via a line system. The advantageous result thereof is that an agglomeration of the particles can be prevented because only a short time passes after the application of the particles until the formation of the layer. A device for electrochemical coating has two line systems for the cited purpose. The highly stressed surface components of rollers in rolling mills can be partially coated by the method.

10-04-2012

20130065752

COMPONENT HAVING A CATALYTIC SURFACE, METHOD FOR PRODUCING SAME, AND USE OF SAID COMPONENT - A component has a catalyst surface including metal regions and regions of MnO2 contacting the former, wherein the metal regions are made of Co and/or Sn and/or Zn (or alloys of said metals). Said material pairings achieve a significantly improved catalytic effect in comparison to the pure metals. Said surfaces can be used, for example, in room air purification for reducing ozone content. The surface can be applied, for example, by coating the component, wherein the metal region and the region of MnO2 are applied in two layers.

03-14-2013

20130079218

COMPONENT HAVING A CATALYTIC SURFACE, METHOD FOR PRODUCING SAME AND USE OF SAID COMPONENT - A component includes a catalyst surface having regions of CeO2 and regions of MnO2 that contact the regions of CeO2. Said material pairings may provide an improved catalytic effect compared to pure oxides. Said surfaces can, for example, also be used in indoor air purification to reduce the ozone content. The surface can, for example, be applied by coating the component and processed by cold-gas spraying of, for example, particles made of MnO2, to which CeO2 is applied.

03-28-2013

20130216743

METHOD FOR GENERATING A CLOSED-PORE METAL FOAM AND COMPONENT WHICH HAS A CLOSED-PORE METAL FOAM - A method for generating a closed-pore metal foam and a component in which such a metal foam is used are provided. To form the metal foam having closed pores, the component is provided with a composite of metal particles that may have a layer of a blowing agent. Alternatively the metal and the blowing agent can also be arranged in layers of a sheet, or as a mixture of particles. A heat treatment is the applied whereby the blowing agent liberates a propellant gas, the blowing agent including fullerenes or nanotubes to which the blowing agent is chemically or physically bound. Due to the high temperature stability of the nanotubes or fullerenes, blowing agents may be thereby generated which liberate propellant gas at temperatures of above 1000 DEG C., such that even metals with high solidus temperatures of above 1000 DEG C. may be processed to metal foams.