Cutting Machine is a main equipment of AAC Production Line. In the
annual production capacity of 50,000 M3 and above, this machine is
a core machine. Because of our advanced technology, it reduces the
damage of the block in the second hoisting. So, the products sell
well all over the country, and won the overwhelming majority of
users.

Description:

Cutting Machine is the key equipment in the AAC production line,
including two categories. One is ground turnover multiple-step
machine and the other is aerial turnover multiple-step cutting
machine. There are two types of aerial multiple-step cutting
machine. One is stationary type for cutting of traveling “cake” and
the other is moving type. Stationary type multiple-step cutting
machine is made up of longitudinal (horizontal) cutting machine,
transverse (vertical) cutting machine, cutting trolley, rails,
pneumatic control system and electrical control system. When two
cutting trolleys are put into operation (i.e., double-trolley mode)
and the side elevator is equipped to hold “cake” for replacement of
trolley, the productivity of the cutting machine will be
significantly increased. As to the moving type multiple-step
cutting machine, it consists of longitudinal cutting trolley,
transverse cutting trolley, cutting rack, rails, pneumatic control
system and electrical control system, and so on.

Working Principle:

1. Aerial turnover crane brings the green cake in to sky, turnover
90 degrees, puts it onto the cutting car, cuts the base body with
side panel which is powered by electric and walk to stay, finish
cuts vertically.2. Cutting car continues moving after the central position of the
crosscut device stops, the crosscut device is started, crosscut
shelf cuts the block from top to bottom in vertical cutting.3. Cutting car walks to organize into groups. The hanger hangs the
green cake, and raise up out of curing car, cutting car returns to
primitive position to carry on the next cutting circulation.

Technical Parameter:

Serial No.

Item

Unit

Target

Remark

1

Production Capacity

M3/Year

5-15

Annual

2

Size

M

4.0×1.2×0.6

Net

3

Number of Mould

mm

5/10

Verticalcutting/ crosscut

4

Cutting Precision

mm

±2±1±1

Length Wide/Height

5

Product Cycle

min/Mould

5

6

Weight

t

22

7

Electric Capacitance

kw

18

Verticalcutting/ crosscut /Hydraulic

1. Longitudinal Cutting Machine

Size

Min. Spacing of Wires

Horizontal of Cutting Wire

Maximum Outline Dimensions

for Horizontal Cutting

for Side Trimming

Length a(mm)

Width b(mm)

Height c(mm)

4.2*1.2*0.6

5mm

Φ0.6~Φ0.8mm

Φ0.8mm

5500

2860

2500

4.8*1.2*0.6

5mm

Φ0.6~Φ0.8mm

Φ0.8mm

5500

2860

2500

6*1.2*0.6

5mm

Φ0.6~Φ0.8mm

Φ0.8mm

5500

2860

2500

2. Transverse Cutting Machine

Size

Min. Spacing of Wires

Range of Oscillation

Diameter of Cutting Wire

Maximum Outline Dimensions

Length a(mm)

Width b(mm)

Height c(mm)

4.2*1.2*0.6

10mm

7.5mm

0.8mm

5200

3200

3560

4.8*1.2*0.6

10mm

7.5mm

0.8mm

5900

3200

3560

6*1.2*0.6

10mm

7.5mm

0.8mm

7200

3200

3560

Size

Lifting Reductor

Drive Reductor

Model

One-way Lifting Time(s)

Q'ty (Set)

Model

Q'ty (Set)

4.2*1.2*0.6

KD77-1/20.05-YET2-112M-4-4KW-B31

40.9

1

KD97-1/18.96-AD4-M4

2

4.8*1.2*0.6

KD77-1/20.05-YET2-112M-4-4KW-B31

40.9

1

KD97-1/18.96-AD4-M4

2

6*1.2*0.6

KD77-1/20.05-YET2-112M-4-4KW-B31

40.9

1

KD97-1/18.96-AD4-M4

2

Size

Step-less Speed Change Gear for Wabbly Cutting

Motor

Model

Speed-regulation Range(r/min)

Q'ty (Set)

Model

Q'ty (Set)

4.2*1.2*0.6

MBW-40Y-3W1

200/1000

1

Y2-100L1-4

1

4.8*1.2*0.6

MBW-40Y-3W1

200/1000

1

Y2-100L1-4

1

6*1.2*0.6

MBW-40Y-3W1

200/1000

1

Y2-100L1-4

1

3.Cutting Trolley

Size

Max Traveling Speed

Reductor(Brake Motor)

Maximum Outline Dimensions

Length a(mm)

Width b(mm)

Height c(mm)

4.2*1.2*0.6

17.5m/min

GS77-Y3-4P-28.41-M3

3600

1700

1160

4.8*1.2*0.6

17.5m/min

GS77-Y3-4P-28.41-M3

4200

1700

1160

6*1.2*0.6

17.5m/min

GS77-Y3-4P-28.41-M3

5400

1700

1160

Competitive Advantage:

1. The machine structure is simple and practical, the maintenance
is easy;2. The green cake is sideward, so the width of the whole green cake
is 600mm, and the height is 1200mm. Steel wires for cutting is
short, which is also difficult to rupture and float. It is high in
cutting precision;3. The vertical cutting device is fixed. Crosscut device cuts the
green cake vertically by steel wires. It shortens the cutting steel
wires length, guarantee precision of cutting;4. This machine cuts the green cake in Hexahedron-type, so the
products quality wont be influenced by the distortion of the mould;5. Cylinder Tension, which supply gas to each wire respectively;6. Avoiding the wires being stretched off by using a special
device;7. Life of the wire can extend (Usually 10 days, Now 20 days);8. Operating it in use of the computer touch panel, realize
separation of Man-Machine.