BAGHDAD – Acting on widespread complaints from its troops in Iraq and Afghanistan, the Marine Corps has ordered major modifications to its body armor to improve comfort, mobility and safety, The Associated Press has learned.

The decision results from a survey of more than 1,000 Marines, many of whom reported that their flak jackets, which cost the Marine Corps more than $100 million, were too heavy and restrictive.

“The Marine Corps is developing an Improved Modular Tactical Vest to address the problem areas uncovered by the survey results,” Capt. Geraldine Carey, a Marine spokeswoman, told the AP by e-mail last week.

Earlier in 2008, the Marine Commandant, Gen. James Conway, suspended an order for more than 20,000 of the so-called Modular Tactical Vests.

“I’ve worn the vest on my travels into Iraq and Afghanistan, and I can tell you those Marines have raised some valid points,” Conway told the AP by e-mail.

Body armor has been an issue since the Iraq war began in 2003. The Army reportedly had a shortage of the ceramic protective plates needed to make vests effective, and lawmakers demanded answers from the Department of Defense after reports surfaced of soldiers’ families buying the plates themselves and sending them to Iraq.

The Marine Corps has been ahead in distributing adequate body armor and replacement parts to its troops, though it too has struggled to adapt and fine-tune the technology in an ever-changing urban warfare environment. The vest now used by the Marines in Iraq is the Corps’ third since 2001.

There are other lighter types of body armor that are widely used by police but they are not approved for combat. The Modular Tactical Vest, designed by the Marine Corps to improve on an older jacket, has a track record of stopping bullets and shrapnel.

It was designed to better protect the kidneys, lower back and torso in urban combat, and make it easier to carry ammunition, water and grenades. At 30 pounds, it is bulky and heavier than its predecessor, adding to the burden on Marines who carry more than 90 pounds of gear. Army officials testifying before Congress in 2007 said they turned down the vest because it was heavier and no more effective than what the Army was using.

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