TruLaser 5030 fiber / 5040 fiber

The TruLaser 5030 fiber and the TruLaser 5040 fiber convince with their high processing speed and reproducible, high part quality – even for complex contours. You can achieve excellent feed rates with the solid-state laser. Clever assistant systems make the complete machining process more productive and reliable than ever. Operator involvement is low; non-productive times are minimal.

Minimal part costs

High machine dynamics, even for complex contours

Intelligent beam monitoring

Reduce non-productive times and increase process reliability with automatic control of the focal position.

The best results without compromise

BrightLine fiber facilitates excellent part quality and seamless part removal.

Even better performance

The fastest cutting times and highest quality with the optional performance package.

The bonus of the high-power laser

Wide material range, higher quality and even more productivity with the 8 kW laser TruDisk 8001.

Intricate cutting even in thick mild steel

With the CoolLine function, you can even create small contours in thick mild steel.

Thin mild steel part

Parts which are easy to remove

With BrightLine fiber, a sophisticated combination of special optics, together with the flow-optimized BrightLine nozzles and other technical innovations, the TruLaser 5030 fiber / 5040 fiber provides the highest part quality. The highlight: Due to the high-quality cutting edges, parts do not get caught during removal. It is easy to remove the parts and you save a lot of time.

Cutting of all common materials

The construction of the TruDisk enables the processing of non-ferrous metals with nitrogen – without worrying about reflections. TRUMPF also makes the processing of film-coated sheets possible.

Thick mild steel cut with CoolLine

The CoolLine process specifically cools the workpiece during laser cutting. This enables new geometries and considerably increases process reliability in thick mild steel.

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TruLaser 5030 fiber

TruLaser 5040 fiber

Dimensions

Length

8800 mm

11400 mm

Width

4800 mm

5430 mm

Height

2400 mm

2400 mm

Max. speed

Simultaneous

265 m/min

245 m/min

Working range

X axis

3000 mm

4000 mm

Y axis

1500 mm

2000 mm

Max. workpiece weight

900 kg

1700 kg

Laser-specific data - TruDisk 3001

Max. laser output

3000 W

3000 W

Max. sheet thickness, mild steel

20 mm

20 mm

Max. sheet thickness, stainless steel

15 mm

15 mm

Max. sheet thickness, aluminum

15 mm

15 mm

Max. sheet thickness, copper

6 mm

6 mm

Max. sheet thickness, brass

6 mm

6 mm

Laser-specific data - TruDisk 4001

Max. laser output

4000 W

4000 W

Max. sheet thickness, mild steel

25 mm

25 mm

Max. Blechdicke Edelstahl

20 mm

20 mm

Max. Blechdicke Aluminium

20 mm

20 mm

Max. sheet thickness, copper

8 mm

8 mm

Max. sheet thickness, brass

8 mm

8 mm

Laser-specific data - TruDisk 6001

Max. laser output

6000 W

6000 W

Max. sheet thickness, mild steel

25 mm

25 mm

Max. sheet thickness, stainless steel

25 mm

25 mm

Max. sheet thickness, aluminum

25 mm

25 mm

Max. sheet thickness, copper

10 mm

10 mm

Max. sheet thickness, brass

10 mm

10 mm

Laser-specific data - TruDisk 8001

Max. laser output

8000 W

8000 W

Max. sheet thickness, mild steel

25 mm

25 mm

Max. sheet thickness, stainless steel

40 mm

40 mm

Max. sheet thickness, aluminum

25 mm

25 mm

Max. sheet thickness, copper

10 mm

10 mm

Max. sheet thickness, brass

10 mm

10 mm

Consumption values

Average power input in production - TruDisk 3001

13 kW

13 kW

Average power input in production - TruDisk 4001

15 kW

15 kW

Average power input in production - TruDisk 6001

18 kW

18 kW

Average power input in production - TruDisk 8001

20 kW

20 kW

PDF <1MB

Technical data sheet

The technical data of all product versions as a download.

High productivity and the best quality: Powerful functions guarantee the best processing results.

Process reliability and operator support

CoolLine

Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. During processing, nozzles with precise bore holes spray water mist in a circle around the laser beam onto the workpiece. The vaporization energy of the water means that the material around the laser beam is cooled. CoolLine therefore enables new geometries, closer nesting, and considerably increases process reliability in thick mild steel.

Condition Guide

One glance is enough: Due to the new Condition Guide function, you are always informed about the condition of your machine. A traffic light system shows the status of important elements which influence the cutting capability of the machine. Condition Guide will give you recommendations for action as required. Process diagrams facilitate forecasting as to when action may need to be taken. Maintenance work can therefore be planned efficiently.

AdjustLine

AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, above all when cutting material of a poor quality. For you this means less scrap and lower material costs. The operator can switch AdjustLine on or off at any time – programming is not required.

Collision protection

Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.

Dot Matrix Code

The Dot Matrix Code function facilitates fast, process reliable part identification with a standardized industrial code. Within seconds, the laser in your flatbed laser machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code calls up the corresponding program at the next machine, for example.

MobileControl app

With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the clearing area, or to change the program.

Drop&Cut

With Drop&Cut, the remainder sheet is utilized more easily, intuitively, and efficiently. A camera ensures the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.

Online condition check, protective glass

Clean protective glass ensures high cut quality for the long term. A sensor permanently monitors the condition of the protective glass so that you know when it must be changed. Cleaning and replacement are only performed when required, saving costs.

Autonomy

Smart nozzle automation

The optimal condition of the nozzle and lens is an important requirement for optimum process reliability and part quality. Smart nozzle automation combines intelligent functions, including LensLine, to increase the service life of your lenses. This is ensured even in fully automatic operation. The function independently detects and rectifies numerous issues which could impair the cutting result. This means you can plan cleaning and replacement cycles for the nozzle much better.

Smart beam control

The properties of the laser beam are very important during part production. This includes the focal position: If this is not set optimally, it impairs the condition of the parts. Smart beam control guarantees the correct focal position of the laser beam at all times, and supports you during the inspection of the cutting system. A sensor integrated into the cutting head permanently checks the position of the focus. If there are any changes, the function readjusts it. Smart beam control also opens up new diagnostics options: The machine's cutting system can be inspected remotely using Teleservice.

Smart collision prevention

Smart collision prevention reduces the risk of collisions during laser cutting to a minimum. From the part contours, the process detects the parts which are at risk of tilting. It creates an optimized job processing strategy: The laser skillfully navigates around parts at risk of tilting. They are only cut free when there is no longer the risk of collision. This means you do not need to use microjoints, saving costly rework.

DetectLine

A camera system precisely determines the position of inserted sheets and enables the rework of parts which have already been cut with absolute precision. DetectLine also automatically measures a cut focusing comb and sets the focal position.

Productivity

Highspeed

Quick and economic – without compromising on quality: With Highspeed, you can set new records with the solid-state laser when it comes to cutting with nitrogen. As a result, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets. It is also possible to double the feed rate. A special nozzle design also reduces your cutting gas consumption by up to 40% and even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen. In conjunction with the TruDisk 8001, the TruLaser 5030 fiber cuts mild steel with a thickness of 0.5 in.

Highspeed Eco

Extremely quick, extremely economical: With this Highspeed process, you can reduce your cutting gas consumption for cutting with nitrogen by up to 70%. This is enabled by a patent-pending nozzle design. At the same time, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets, and increase the feed rate by up to 100%. Quality does not suffer as a result. Highspeed Eco even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen. In conjunction with the TruDisk 8001, the TruLaser 5030 fiber cuts mild steel with a thickness of 0.5 in.

Quality

BrightLine fiber

BrightLine fiber turns the solid-state laser into a universal tool: The function provides you with high-quality cutting results over the entire sheet thickness range. Furthermore, all of the advantages of the solid-state laser are retained, in particular the high speeds, during thin sheet processing.

PierceLine

PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%.

Performance package

During fusion cutting in thin sheets, the innovative performance nozzles and the optimized cutting data of the performance package provide you with two advances at the same time: A jump forward in quality, and considerably higher productivity.

TruTops Boost

Construct and program your laser, punching, and combined punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.

TruTops Monitor

Reduce your idle time. Record and analyze machine data, including idle states, error messages, causes of malfunctions, and maintenance periods for all of your production workplaces. If an idle state or a malfunction occurs, TruTops Monitor will inform you immediately about the cause, allowing you to respond quickly.

Software

The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to the delivery of produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

Loading and unloading

Loading and unloading / Part sorting

The automation solution, LiftMaster, covers a broad range of automation functions. It loads and unloads, but is also suitable for pallet handling or part removal. The LiftMaster Sort also separates finished parts from the scrap skeleton. LiftMaster Store and LiftMaster Store Linear connect your system directly to the store. The SortMaster automatically sorts finished parts.

Storage system

This product range and information may vary
depending on the country. Subject to changes to technology, equipment, price, and range of accessories.
Please get in touch with your local contact person to find out whether the
product is available in your country.

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