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Tuesday, July 28, 2015

How to Make a Small Engine Cylinder

Here we have a tour of the Hyway manufacturing process for small engine cylinders.

1. This "How to Make a Small Engine Cylinder" video slideshow is brought to you by HywayUSA.com.

2. There is a sand-like cast of the hollows and ports etc., placed in the midst of a cylinder mould.
Hollow parts of internal channels and core will be plugged by this sand-like cast.
It will be removed after the metal is poured around and over it.

3. Mould Around Sandy Core
Close the mould around the core, ready to pour molten aluminum over it.

4. Fill The Mould
Pour in the hot, liquified aluminum.
It covers the sand core and fills all gaps.

5. Cool
Let the newly poured molten aluminum cool.

6. Open the Mould
Once it is solidified and cooled, we can open the mould to see the new small engine cylinder.

7. Remove Cylinder
It is still hot so we lift this newly made cylinder out of the mould with tongs.

8. Remove Excess Sand Fill
Our CNC machinist then can remove the excess sand-like material from the core of the cylinder.

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