You will find the adresses of over 100 sales partners on the internet at www.stahlcranes.com under ›Contact‹.

STAHL CraneSystems _

i nnovat i ve and p i oneer i ng

CraneSystems Lifting technology | Drive technology |STAHL

Control technology

>Consulting

>Project planning

>Production

>Quality assurance

>Erection

>Accessories

>Information

>Seminars

STAHL CraneSystems

Enthus i asm for i nnovat i on and cont i nual growth have been features of STAHL CraneSystems i n past years . As one of the world’s lead i ng manufacturers of ho i st i ng and crane technology and the lead i ng manufacturer of explos i on protected mater i al flow technology, we cont i nue to offer our customers techn i cally p i oneer i ng, revolut i onary solut i ons . The development and manufacture of i nd i v i dual off-standard solu- t i ons, the successful customer care and the decades-long ava i lab i l i ty of or i g i nal parts are always our fundamental pr i nc i ple . 12 subs i d i a- r i es and over 100 partners all around the world mean that STAHL CraneSystems i s represented on all i mportant markets .

cally and successfully i ntens i f i es th i s development . R i ght up to the present day, STAHL CraneSystems has always been a p i oneer and one of the world’s lead i ng suppl i ers of explos i on-protected electr i c ho i st and crane technology. From 1945 onwards, the compa- ny’s expans i on cont i nues at breakneck speed . STAHL CraneSystems develops i nto one of

the lead i ng manufacturers of w i re rope and cha i n ho i sts and overhead mater i al flow tech-

ach i evements succeed i n all f i elds . From 1975

nology . Aga i n and

on, the sales organ i sat i on i s expanded on a nat i onal and i n part i cular i nternat i onal level . Today, STAHL CraneSystems i s represented on all cont i nents by 12 subs i d i ar i es and over 100 partners .

STAHL CraneSystems suppl i es all crane components for overhead mater i al flow technology from a s i ngle source . Everyth i ng i s poss i ble, from s i mple work- place solut i ons to i nterconnect i ng systems w i th complex automat i on . The safe work i ng load ranges from 125 kg to 160,000 kg . Is the amb i ence hot, cold, damp, hazardous, or s i mply standard? No problem, STAHL CraneSystems has the r i ght solut i on for all areas . Modern manufactur i ng techn i ques and soph i st i cated cert i f i ed processes guarantee the cons i stently h i gh qual i ty of crane components from STAHL CraneSystems .

STAHL CraneSystems Info-Service _ Please ask for our brochure › Crane technology ‹ for more i nformat i on on our cranes .

Max i mum hook he i ght _ A s i ngle g i rder overhead travell i ng crane i n a plast i cs mould i ng plant transports cast i ng tools for retool i ng the mach i nes . Max i mum hook paths are poss i ble even i n low bu i ld i ngs w i th the spec i al cha i n ho i st w i th › extra short headroom trolley ‹

1

2 Three br i dge cranes of 40,000 kg S . W. L . each i n operat i on . Two ho i sts w i th motor-dr i ven rotat i ng hooks work on each crane

3 In part i cular i n bu i ld i ngs w i th a low no i se level, the part i cularly qu i et technology of cranes from STAHL CraneSystems i s a welcome

advantage

can be operated i n synch from a s i ngle rad i o remote control

4

The three cranes w i th 51 m span have room to move i n the large shop measur i ng 52 m x 85 m . If requ i red, all s i x load hooks

The ST cha i n ho i st programme from STAHL CraneSystems ranks among the most d i st i nct i ve and comprehens i ve on offer. In use i n thousands of appl i cat i ons for many decades, modern-

i sed and opt i m i sed over and over aga i n, the STAHL cha i n ho i st i s a class i c . Powerful, rel i able and undemand i ng as regards ma i n- tenance and power consumpt i on . The ST ser i es i s ava i lable i n

S . W. L . ranges, from 125 kg to 6,300 kg . It can be used as a

stat i onary ho i st w i th suspens i on hook or eye, w i th r i g i d moun- t i ng, or w i th a push or electr i c trolley. In add i t i on to the standard

des i gns, off-standard vers i ons and i nd i v i dual solut i ons for customers are ava i lable . The STAHL ST cha i n ho i st programme

i s also ava i lable i n explos i on-protected des i gn for Zone 1, Zone

and Zone 22 .

STAHL CraneSystems Info-Service _ Please ask for our brochure › Cha i n ho i sts ‹ for more i nformat i on on our cha i n ho i sts .

The › short headroom trolley ‹ w i th i ts headroom reduced by 33 % prov i des greater flex i b i l i ty perm i ts max i mum hook paths w i th i ts headroom of a mere 210 mm (5,000 kg) or 185 mm (3,200 kg)

The adaptable w i re rope ho i sts from STAHL CraneSystems are des i gned as an uncomprom i s i ngly modular system and calculated for an S . W. L . range from 500 kg to 160,000 kg . The versat i le SH ser i es i s ava i lable for the S . W. L . range from 500 kg to 25,000 kg . The upper S . W. L . range up to 100,000 kg i s covered by the tr i ed-and-tested AS 7 . The SHW 8 w i nch programme extends the area of appl i cat i on i nto the heavy load range up to 160,000 kg . A compact, sturdy construct i on i s concealed beh i nd the attract i ve des i gn of STAHL Crane- Systems’ w i re rope ho i sts . They are extremely rel i able, extremely powerful and have above-average serv i ce l i fe . The part i cularly smooth, prec i se start i ng and brak i ng character i st i cs are common to all . All w i re rope ho i sts and w i nches from STAHL CraneSystems are also ava i lable i n explos i on-protected des i gn for Zone 1, Zone 2, Zone 21 and Zone 22 .

STAHL CraneSystems Info-Service _ Please ask for our brochures › W i re rope ho i sts ‹ and › W i nches ‹ for more i nformat i on on our w i re rope ho i sts and w i nches

The AS 7 w i re rope ho i st supplements the SH ser i es of w i re rope ho i sts i n the upper S . W. L . range up to 100,000 kg

1

trolleys w i th SH ser i es w i re rope ho i sts are ava i lable for S . W. L . s up to 25,000 kg

vert i cal l i ft, l i ft i ng he i ght of 25 m

two motor-gear un i ts

s i ngle g i rder overhead travell i ng cranes

4

5

3

2

KE monora i l

SH 6 w i re rope ho i st w i th UE monora i l trolley, true

TDC – tw i n dr i ve concept, w i re rope ho i sts on the tw i n dr i ve concept are equ i pped as standard w i th

AS 7 w i re rope ho i st w i th a double g i rder overhead travell i ng crane, SH w i re rope ho i sts i n comb i nat i on w i th

The modern, opt i m i sed SR wheel block system w i th i ts s i x frame s i zes can be used un i versally. It i s su i table both for manufactur i ng cranes and crabs and for off-standard appl i cat i ons . The wheels, gu i ded by flanges on both s i des, guaran- tee qu i et, runway-preserv i ng travel, and can i n add i t i on be equ i pped w i th gu i de rollers . The rel i able dr i ve opt i ons are pole-chang i ng hollow shaft dr i ves, SFD frequency i nverters or sl i ml i ne pancake gears . F i ve standard conf i gurat i ons are ava i lable for mount i ng them on the customers’ structures .

W i th crane k i ts from STAHL CraneSystems, you can prof i t from the outstand i ng qual i ty of our l i ft i ng technology, dr i ve technology and control technology. We supply the var i ous h i gh-tech crane components and the fundamental data for erect i ng the crane . As regards l i ft i ng technology, we have the world’s most comprehens i ve, complete range of products . Choose from ST cha i n ho i sts i n 13 S . W. L . ranges between 125 kg and 6,300 kg, from 26 SH w i re rope ho i st var i ants i n 5 frame s i zes up to 100,000 S . W. L . or SHW w i nches up to 160,000 kg . Our accurate, h i gh-performance dr i ve technology too offers a conv i nc i ng var i ety of components: endcarr i ages for suspens i on cranes and for overhead travell i ng cranes, and the modular SR wheel block system for un i versal use offer the appropr i ate solut i on for every travel funct i on . Rel i able control technology w i th a w i de select i on of i nnovat i ve, techn i cally mature crane electr i cs round off STAHL CraneSystems’ crane k i t programme .

As global experts w i th many years of exper i ence on ho i sts and crane systems, we know the needs and requ i rements all around overhead mater i al handl i ng . STAHLplus, the d i rect market i ng organ i sat i on all around the load hook from STAHL CraneSystems, offers a deta i led range of h i gh- qual i ty yet cost-effect i ve products . Prof i t from our exper i ence, know-how and the advantage of be i ng able to purchase everyth i ng you need for your mater i al handl i ng from a s i ngle suppl i er.

Internet

www.stahlplus.com

stahlplus@stahlcranes.com

1

ST cha i n ho i st w i th electr i c trolley, see page 43

2

360 ° manual cha i n ho i st, see page 51

3

TRU round stock grab, see page 100

4

SRS round sl i ngs, see page 175

5

Workshop crane, see page 200

6

8

Cal i brated d i g i tal load cell up to 10 t, see page 196

MB work platform for fork-l i ft truck, see page 208

7

Rotat i ng sl i ng-attachment collar, screw-on or weld-on, see page 188

1

3

2

4

>

SLE motor management

>

SMC Multicontroller

>

SBC brake controller

>

SSC cumulative load controller

>

ALC automatic load display

>

Radio transmitter with feedback from crane

Cond i t i on mon i tor i ng

Cond i t i on mon i tor i ng systems are i n use wher- ever product i on processes need to be mon i tored and controlled . A w i de range of crane compo- nent data are recorded and mon i tored w i th these h i gh-qual i ty electron i c systems . Th i s m i n i m i ses the poss i b i l i ty of compl i cat i ons and avo i ds subsequent damage . Analys i ng the recorded data enables i nd i v i dually adapted, opt i m i sed ma i ntenance i ntervals to be deter- m i ned and the necess i ty of i mportant repa i rs to be ascerta i ned . Cond i t i on mon i tor i ng systems from STAHL CraneSystems prevent unexpected downt i mes, i mprove process and operat i onal rel i ab i l i ty and thus i ncrease cost-effect i veness .

STAHL CraneSystems i s p i oneer i ng, dynam i c and uncompro- m i s i ng when the safety of persons and mach i nes i n areas subject to gas and explos i on hazards i s at stake . All around the world, STAHL CraneSystems i s regarded as a spec i al i st for explos i on protect i on . STAHL CraneSystems occup i es a prom i nent pos i t i on i n th i s f i eld w i th our many decades of expe- r i ence and know-how, our own fundamental research and development, w i th approvals from the Federal Phys i co-Techn i cal Inst i tute (PTB) and other test i nst i tutes i n many countr i es . All components of a crane or ho i st w i thout except i on come from our own product i on, from motor and brake to controls and control pendant . Th i s ensures max i mum and h i gh-qual i ty explos i on protect i on . The str i ngent ATEX regulat i ons on mechan i cal ex- plos i on protect i on are met . STAHL CraneSystems was the f i rst manufacturer of overhead mater i al flow technology to i mplement the ATEX 100a d i rect i ve 94/9 i n the full range of product i on and i s today the world’s lead i ng manufacturer of explos i on-protected ho i st and crane technology.

S i ngle g i rder suspens i on crane w i th 1,600 kg S . W. L . Zone 2, and dust explos i on protect i on Zone 21 and Zone 22

1

2

SH ex w i re rope ho i sts are ava i lable for gas explos i on protect i on Zone 1 and The ST cha i n ho i st i n explos i on-protected des i gn i s ava i lable i n two frame

3

s i zes up to a safe work i ng load of 5,000 kg

control i n the hazardous area of a chem i cal plant

4

S i ngle g i rder overhead travell i ng crane w i th 5,000 kg safe work i ng load and rad i o remote

Invest i n the qual i f i cat i on of your staff . In STAHL CraneSystems you have a competent partner at your s i de . For the knowledge you ga i n from us comes d i rectly from a manufacturer of l i ft i ng, dr i ve and control technology. We convey pract i cal and theoret i cal knowledge to support you i n your everyday work . The programme of sem i nars compr i s i ng s i ngle-subject, bas i c and advanced courses covers all the ma i n product groups . We would also be pleased to offer courses or i entated on your i nd i v i dual spec i f i cat i ons and requ i rements . The follow i ng product and techn i cal sem i nars are on offer at present: cha i n ho i sts, w i re rope ho i sts, comb i ned w i re rope and cha i n ho i sts, load suspens i on equ i pment, mater i al handl i ng equ i pment, crane operators, and safety i nstruct i on for cha i n and fork-l i ft truck operators . Each sem i nar concludes w i th a cert i f i cate .

Dump and stack i ng dump conta i ners, work i ng platforms, h i nged bottom sk i ps, telescop i c crane j i bs, B i g Bag transport equ i pment, gas cyl i nder cab i nets, collect i on troughs, drum transport equ i pment

Glossary, Alphabet i cal i ndex, Fax Order Form

Crane technology

Hoists

Explosion protection

Load suspension equipment

Slings

Sling accessories

Weighing and measuring

Material conveying equipment

Hydraulics

Fork-lift truck attachments

Information

3

35

79

97

141

185

193

199

205

207

211

New development: lever hoist for the low load range _ l i ght and conven i ent

Safe working load from 250 kg – 500 kg

> fast _ the freewheel i ng fac i l i ty perm i ts the

cha i n to be pulled through or the load attached

qu i ckly

> safe _ forged suspens i on and load hooks open

w i thout break i ng i f the ho i st i s overloaded

> user-friendly _ short and ergonom i cally

shaped lever w i th rubber handle makes the

ho i st easy to use

> long-lived _ all components of the load

pressure brake are made of h i gh-qual i ty

mater i al and are corros i on-protected

> tested _ standard i sed surface-protected

(galvan i sed) h i gh-tens i le round steel cha i ns

meet current nat i onal and i nternat i onal

regulat i ons

> compact _ extremely low deadwe i ght and

exceed i ngly compact con-

struct i on enable i t to be

operated i n restr i cted spaces

> protected _ enclosed des i gn

protects i nternal components

from dust

Special price on request

Each lever ho i st i s

factory tested w i th

overload and suppl i ed

w i th a test cert i f i cate

w i th ser i al number,

and operat i ng i nstruc-

t i ons w i th i ntegrated

EC declarat i on of

conform i ty.

All around the load hook

STAHLplus Info See page 64 for more deta i ls

Cranes from STAHL CraneSystems are the i deal solut i on for standard appl i cat i ons . They are easy to i nstall and s i mple to use, and make work i ng on mach i nes i n product i on bays and warehouses eas i er.

Crane technology

3

01_08EN.FM

Crane technology

Overhead travelling and suspension cranes

What a good thing it is when the "classics under the roof" come from STAHL CraneSystems. Then the tried-and-tested functions required are achieved with an intelligent design and the most up-to-date technology. For example, minimum approach dimensions and comfortably large hook paths.

• Optimised component modules and certified quality assurance in accordance with DIN ISO 9001/EN 29001 guarantee consistent high quality and short delivery times

• And after delivery: Our qualified maintenance team will carry out the legally stipulated inspections on your behalf.

• Secured spare parts availability even after many years

Single girder overhead travelling crane with wire rope hoist.

Certification _ As a certified company it is your responsibility to engage companies for the accident prevention regulation test and maintenance of your material hand- ling systems who are themselves certified and whose staff are qualified persons as defined by the Decree on Safety in Operation.

STAHL CraneSystems

is the experienced and creative partner for implementing indivi- dual material flow concepts right up to automatic cranes, special cranes and complex system solu- tions.

Overhead travelling crane with 2 wire rope hoists for single and tandem operation, with integrated load measuring system and large format display for monitoring loading of lorries.

4

01_08EN.FM

Innovative crane technology

Cable harness reduced by 80% thanks to radio signal transmission.

As of now, STAHL CraneSystems GmbH is offering single girder overhead travelling cranes up to a safe working load of 16,000 kg with an innovative control concept achieving a new level of safety and operator-friendliness. The technology has been developed in collaboration with system partners who play leading roles in their particular fields.

Technical features

• Single girder overhead travelling cranes up to 16,000 kg with radio control as standard

• Wireless signal transmission replaces cable-bound control pendants

• A choice of three radio transmitters:

- quadrix compact transmitter, a mere 330 g in weight

- micron 6 pushbutton transmitter

- spectrum 1 joystick transmitter

(detailed information on page 25)

• Main power supply with four-pole conductor line

• Low-maintenance: no cables susceptible to wear

• No cable loops mean space gains

• Plug-and-socket connections for all electrics as standard

Suspended cables and mechanical fixtures for the hoist power supply are dispensed with completely.

The new crane technology in operation with an SH 30 wire rope hoist and an S.W.L. of 5,000 kg.

5

01_08EN.FM

Crane technology

Single girder suspension cranes

The optimum up to 10,000 kg S.W.L. and spans up to 20 m

The single girder suspension crane from STAHL CraneSystems needs very little space. It runs on the lower flange of the crane runway which is mounted directly on the ceiling and achieves the greatest utilisation of space possible. In particular in the case of restricted production areas, this permits optimum utilisation of the width of the room.

Suspension cranes in neighbouring bays can be connected; the crane interlock functions completely free of jolts and knocks. The hoist can be moved onto the neighbouring crane together with its load and can reach any destination in the interlocked system.

Assembly of electrical components _ In particular in buildings with a low noise level, the particularly quiet technology of the cranes is a welcome advantage.

The single girder overhead travelling crane from STAHL CraneSystems is flexible and astonishingly adaptable. It runs on the top flange of the crane runway. Its use enables rational, economical material flow solu- tions to be achieved even in low or small buildings. The existing space can be utilised to the full by using various installation variants. The crane bridge girder can be individually adapted either "flush at top" (EL-A), "flush at bottom" (EL-B) or "raised up" (EL-C). A clearance of approx. 100 mm to the ceiling is specified for single girder overhead travelling cranes. Particularly in low-ceilinged rooms, this permits minimum headrooms and optimum adaptation to the building profile. The height of lift can be increased even further by using a cantilever crab from STAHL CraneSystems.

Three "hermaphrodite cranes" were de- signed partly from suspension and partly from overhead travelling components. The cranes were designed as overhead travelling cranes, but due to the wide span of 51 m were equipped with an extra suspended trolley in the centre. The three-point suspension permitted a crucial reduction of the weight and headroom of the crane bridges. The three off-standard cranes can be opera- ted synchronously from a single radio control if required. Combined in synchro- nous operation, they can transport up to 45,000 kg.

The offset crane girder design enabled the maximum effective hook path to be achieved in spite of the very low ceiling.

7

Crane technology

Double girder overhead travelling cranes

Double strength up to 160,000 kg S.W.L. and spans up to 30 m

STAHL CraneSystems is the specialist for high-performance cranes in the upper S.W.L. range. This naturally includes the double girder overhead travelling crane with an S.W.L. of up to 160,000 kg and a span of up to 30 m. Large, unwieldy loads can be handled extremely safely and accurately. This is particularly true when several hoists equipped with a precise electronic synchro control are used in tandem opera- tion. The double girder overhead travelling crane can be integrated into planned or existing buildings utilising special installation variants. The top hook position brings particular advantages on a double girder overhead travelling crane. The load hook is lifted between the crane girders. Additional requirements such as maintenance platforms on crab or crane, cabins or higher crane travel speeds can be achieved quickly and easily.

Motor industry _ Crane technology around the clock. The toolmaking shop has been fully equipped with double girder overhead travelling cranes from STAHL CraneSystems. The cranes are easily accessible from integrated maintenance catwalks.

Paper manufacture _ Three wire rope hoists are mounted on the double girder overhead travelling crane with 30,000 kg S.W.L. The outer hoists ensure that the reels are handled without swinging, the centre hoist with a single hook is used for turning the paper reels if required.

Example: double girder overhead travelling crane in paper manufacture

01_08EN.FM

8

01_08EN.FM

STAHL CraneSystems - your partner for off-standard solutions

Off-standard cranes

Practical experience STAHL CraneSystems enjoys every customer-specific challenge. Only when your individual solution needs to be planned, from a single hoist to custom-built cranes to computer-controlled automation, do we really have to extend ourselves. Then all our flexibility and dynamism are brought to bear. The highly motivated, experienced engineers and technicians at STAHL CraneSystems combine their comprehensive know-how with your specifications and ideas. Economical standard components from the whole range of products are used as well as economically optimised off-standard components and automation components. With your input, in a constructive process a solution is achieved that is practical, individual and precisely adapted to your application.

Competent Numerous examples both in Germany and abroad prove the compet- ence of STAHL CraneSystems in the field of custom-built solutions. These projects are described in detail in separate reference leaflets. Just ask for them at www.stahlcranes.com.

Technical features

• High-performance _ experience and know-how from more than 70 years of crane manufacture and centralised production

• Innovative _ continuing development of the hoists and crane components

• Individual _ customer-specific system solutions

• Partnership _ joint planning in consultation with our customers

• Safe _ top quality ensured by certified processes

• Rigorous _ statics and engineering to the latest DIN and EN standards

Handling paper reels _ With a total of five axes of motion, paper reels up to 18,000 kg are reloaded quickly and safely.

Aircraft engine maintenance _ State of the art crane systems from STAHL CraneSystems with safe working loads between 500 and 12,500 kg transport the valuable aircraft engines and their individual components to any point desired. All the cranes are equipped with frequency-controlled drives in order to be able to move the delicate engines extremely slowly and with minimum load swing. Wire rope hoists of the SHF 30 to SHF 60 series are used, some of the hoists were designed with true vertical lift. The cranes with two trolleys and separate joysticks for the individual hoists are particularly useful when rotating the engines.

9

Crane technology

Crane components

Modular The perfect complement to STAHL CraneSystems hoists are crane components from our own production. Forward-looking, high quality components complement each other in the system and offer safety and economical use. With the aid of the modular components, the crane system is individually adapted to customer-specific wishes

Performance-enhancing In addition to the crane components, a great deal of additional mechanical, electrical and electronic equipment is available from STAHL CraneSystems. This increases the performance of the crane system still further and makes working with it particularly convenient. More important however, is the fact that state-of-the-art equipment improves process reliability and safety at work. The wide spectrum of crane equipment permits practical, safe solutions with extremely high cost-effectiveness.

6 Large-format four-figure load display _ Installed here on two hoists. The inte- grated load summation monitors the total load on both hooks

7 Crane catwalk _ with grating, railing on both sides and electrically monitored access doors at both ends

6

01_08EN.FM

1

2

4

5

7

11

Crane technology

SR wheel block system

The components of the SR modular wheel block system derive from STAHL CraneSystems’ field-proven series programme. A number of different mounting methods guarantee universal and extremely flexible use.

Technical features

• Universal _ can be used for wheel loads from 5,000 to 30,000 kg in six frame sizes