Spinning Disc Reactor

Infinity Supercritical has developed a SDR that can be used for botanical oils extraction using distilled water. This is the industries first completely organic extraction method which does not use hydrocarbons or CO2.

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How it Works: The botanicals are ground to a fine powder. The powder is mixed with a liquid (in this example, distilled water). The slurry is then fed into the spinning disc reactor where the botanical plant cells are sheared, and the oil is released. The spin action produces a shockwave which acts as micro depth charge, and the resulting jet breaks the plant cell. Plant cells have strength anywhere from 300 psi to just over 4,000 psi. The shockwave produced can be anywhere from 3,000 to 17,000 psi. The slurry is then pumped into a centrifugal separator and decanter to separate out the waste botanical plant matter, water, and oil. Both the spent plant matter and water can be fed into an additional zeolite enzyme reactor (waste water processing plant) where the plant material is consumed by microbes, thereby eliminating any disposal headaches and costs. The byproduct of the process is CO2 and water. The distilled water is then filtered for any residual particulate matter, and then recirculated and reused. The oil can be further post-processed and distilled into fractions for use in purified concentrates (edibles) or vape-pens. The system is made from stainless steel and is food grade.

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Electrostatic Precipitator: Infinity Supercritical is the first in the industry to utilize static electricity to assist in collection of oil. Commonly known as ESP, electrostatic precipitation is a method used in many industries to remove particulates in flow. In this case, we’re applying some same technology (but with our own invention) to separate and collect oil.

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Continuous Feed: This system is designed for continuous feed and extraction processing.

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Oil Extract and Juicing: The SDR can perform many extraction roles, including botanical oil extract and juicing. Juicing is a concept that takes fresh cannabis or hemp, and using the whole plant (trim and bud) blended with water, for a nutritionally and medical compound superior edible product. Age and heat can reduce and transform the valuable compounds in cannabis. By using fresh harvest and whole plant, valuable compounds are preserved. See the article here: https://www.medicaljane.com/category/cannabis-classroom/consuming-cannabis/juicing/

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Push-Button Operation: The SDR is unique in that once you have the parameters set, the operator only has to turn the system on and monitor (also done by a PLC). No need for complex recipes, computer algorithms, PLCS controlling a vexing array of valves, pressures, and temperatures, etc. This push-button system is unique to the industry, and reduces operator input into the success or failure of the process. If your operation now is dependent on its weakest link, then you’ll understand. Our PLC monitors the system, so that you have reports accessible online and by a smartphone, so you’ll have all the metrics at your fingertips.

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Modular and Scalable: Our organic botanical reactor is made from our modular blocks. Termed industrial Lego by the National Science Foundation, the modular blocks are bolt-together with standardized parts, and can be easily upgraded and scaled up.

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Hi-Tech Applications: SDR can also be used to produce and manufacture Quantum Dots (QD) which are nano particle semi-conductors. For 3D additive printing, Laser Induced Additive Spin Casting.

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As a incredible versatile mixing device to make Air Crete, multiple components can be mixed together on-demand (for the building industry and solar thermal with activated carbon), into what is known as Autoclaved aerated concrete (AAC), also known as autoclaved cellular concrete ( ACC), autoclaved lightweight concrete (ALC), autoclaved concrete, cellular concrete, porous concrete, Aircrete, Hebel Block, and Ytong.