Parts Cleaning &amp; Component Washing Specialists | MecWash Aqueous Cleaning &amp; Degreasing Parts Washers - EnvironmentMecWashhttp://mecwash.co.uk/blog/
http://www.rssboard.org/rss-specificationBlogEngine.NET 2.0.0.36en-UShttp://mecwash.co.uk/blog/opml.axdhttp://www.dotnetblogengine.net/syndication.axdMy nameParts Cleaning &amp; Component Washing Specialists | MecWash Aqueous Cleaning &amp; Degreasing Parts Washers0.0000000.000000World-leading shotgun cartridge manufacturer targets MecWash Duo<p><img style="float: right;" src="http://mecwash.co.uk/blog/image.axd?picture=2016%2f9%2fGamebore+One+blog.jpg" alt="" />&ldquo;Quality comes first without any compromises&rdquo; is the ethos of G<a href="http://gamebore.com/">amebore Cartridge Company Ltd</a>, one of the world&rsquo;s leading manufacturers of British shotgun cartridges, who contacted MecWash when a new component cleaning system was needed.</p>
<p>The Kingston-Upon-Hull based company supplies shot gun cartridges to more than 40 countries around the globe and &nbsp;adheres to rigorous in-house quality control standards to ensure customers get the highest quality and performance cartridges that can propel them to the top of their game.</p>
<p><strong>Phil Plowman, Director of Gamebore Ltd</strong>, said: &ldquo;We provide a full range of products for game and clay shooters at every stage of their development, from beginners through to world champions, and need to ensure we maintain the highest standard of cleanliness when making our cartridges.&nbsp;</p>
<p>&ldquo;We are known for our innovation, quality, performance, attention to detail and customer satisfaction, and our ability to control these aspects is the measurable strength which the Gamebore brand has been built around since the firm was founded in 1973.</p>
<p>&ldquo;Our existing component cleaning regime was not as robust as it could be and, as the only UK cartridge manufacturer operating to the exacting ISO 9001 standard, we cannot afford to leave any level of detail to chance.</p>
<p>&ldquo;We contacted Tewkesbury-based MecWash who suggested we install a <a href="http://www.mecwash.co.uk/products/duo.aspx">Duo</a> 400, a highly versatile aqueous cleaning system which works, with its unique basket design, for even the smallest of parts such as the Diamond shot used in manufacturing our cartridges.</p>
<p>&ldquo;The other factor that made us choose a <a href="http://www.mecwash.co.uk/products/duo.aspx">Duo</a> was its relatively small footprint as space is always at a premium in any factory setting and ours is no exception, especially as we are experiencing continual growth at the moment and need to ensure our Gamebore Shotwell Tower, the only working shot tower in the UK, is able to meet the increase in orders.&nbsp;</p>
<p>&ldquo;We have been delighted with the quality of cleaning achieved by the <a href="http://www.mecwash.co.uk/products/duo.aspx">Duo 400</a> because of the pristine finish it offers. This is vital as any specks of dirt, even the smallest amount, will affect the accuracy and repeatability of the final shot, both of which are vital factors in successful competition shooting.</p>
<p>&ldquo;Gamebore Ltd is proud to be the supplier of choice for many champions, including clay pigeon shooter George Digweed who has clocked up an outstanding 26 World titles, 18 European championships, 11 British &amp; English championships and 16 World Cups, and we hope many more will come to us as they aim for their own success,&rdquo; he added.</p>
<p><strong>John Pattison, managing director at MecWash</strong>, said: &ldquo;Shooting is just one of the many sectors we are able to support through our precision cleaning systems that are suitable for even the smallest of parts such as these shotgun cartridges where a totally clean surface is essential to ensure a consistent quality is achieved when they are eventually fired.&nbsp;</p>
<p>&ldquo;Based on the well-established MecWash design of a rotating drum, within which components are held in baskets, the MecWash <a href="http://www.mecwash.co.uk/products/duo.aspx">Duo</a> features twin wash and rinse tanks which allow it to deliver both a high volume flood/immersion wash cycle and a powerful rinse stage.</p>
<p>&ldquo;Gamebore also needed the components to be totally free from moisture before manufacture and this is where the Duo is again an excellent choice as it has a highly effective drying function. Ease and speed of use are other factors vital for our customers and again the Duo has a range of pre-set programmes with each cycle taking typically no more than 10 minutes, making it ideal to help quickly meet growing production demands,&rdquo; he added.</p>
<p>For further information about MecWash Systems Limited please visit <a href="http://www.mecwash.co.uk">www.mecwash.co.uk</a></p>
<p><img src="http://mecwash.co.uk/blog/image.axd?picture=2016%2f9%2fGamebore+two+blog.jpg" alt="" /></p>http://mecwash.co.uk/blog/post/World-leading-shotgun-cartridge-manufacturer-targets-MecWash-Duo.aspx
http://mecwash.co.uk/blog/post/World-leading-shotgun-cartridge-manufacturer-targets-MecWash-Duo.aspx#commenthttp://mecwash.co.uk/blog/post.aspx?id=9b5cb604-8a19-44d7-b865-0ac1f5e06e40Tue, 27 Sep 2016 15:18:00 +0100component cleaning specialistDefenceEnvironmentNewsShootingAdminhttp://mecwash.co.uk/blog/pingback.axdhttp://mecwash.co.uk/blog/post.aspx?id=9b5cb604-8a19-44d7-b865-0ac1f5e06e400http://mecwash.co.uk/blog/trackback.axd?id=9b5cb604-8a19-44d7-b865-0ac1f5e06e40http://mecwash.co.uk/blog/post/World-leading-shotgun-cartridge-manufacturer-targets-MecWash-Duo.aspx#commenthttp://mecwash.co.uk/blog/syndication.axd?post=9b5cb604-8a19-44d7-b865-0ac1f5e06e40Investment in MecWash helps re-shore automotive parts production <p>Leading advanced machinist, <a href="http://www.leicesterprecision.co.uk/index.html" target="_blank">Leicester Precision Components</a> (LPC), has installed a second aqueous washing machine from MecWash as part of a &pound;2,000,000 investment which includes expansion to its UK production facility.</p>
<p><img style="float: right;" src="http://mecwash.co.uk/blog/image.axd?picture=2015%2f9%2fLeicester_Precision_Components1_72dpi.jpg" alt="" /></p>
<p>A <a href="http://www.mecwash.co.uk/products/midi-maxi.aspx" target="_blank">MecWash Midi</a> along with an <a href="http://aqua-save.co.uk/" target="_blank">Aqua-Save</a> waste water recycling unit, have been installed to ensure the company is able to meet the stringent cleanliness specifications demanded by a significant new client.</p>
<p>LPC recently secured a substantial contract to produce volume precision machined parts destined for use in high-end automotive vehicles. The deal warranted the investment in a range of new machinery including the MecWash Midi and the latest Mazak turning and milling machines, which offer five axis machining capability and automated systems.<br /><br />From the outset of the new contract, LPC worked closely with the client to ensure it had a comprehensive understanding of their requirements. This process was instrumental in identifying the machines required to successfully fulfil the service level agreement.<br /><br />LPC is an independently owned company familiar with MecWash&rsquo;s capability following the installation of a MecWash Mini at its UK production facility in 2009. <strong>Sales Manager Robert Wortley</strong> comments: <br /><br />&ldquo;Our client needed to ensure we could consistently deliver parts that meet the high standards demanded by the automotive sector, so we turned to MecWash for assistance.<br /><br />&ldquo;Over the past six years, the MecWash Mini has more than proved that it can achieve the levels of cleanliness that we need, so the additional investment on the back of this new contract was an easy decision to make. Parts which were previously being made in Hungary are now being produced here in the UK which is great news for us, as well as the local and national economy.&rdquo;<br /><br />Following a rigorous trial period at MecWash&rsquo;s Tewkesbury based facility, LPC commissioned the MecWash Midi after it was proven that it could remove metal particulates along with cutting fluid residues from the parts - exceeding its stringent customer specifications.<br /><br /><strong>MecWash Managing Director, John Pattison</strong>, explains why the Midi was the ideal washing machine for LPC&rsquo;s requirements, &ldquo;The highly durable Midi is designed to consistently meet the demanding standards of the automotive industry. It offers the highest levels of both cleaning and drying by combining ultrasonics with high flow washing, rinsing and vacuum drying. <br /><br />&ldquo;Providing the same quality service as the MecWash Maxi, but with a slightly smaller footprint, the Midi is the perfect component cleaning machine for parts destined for use in the automotive sector.&rdquo;</p>
<p>LPC currently employs approximately 80 people at its Leicester HQ and has a production facility in North India for automotive contracts that demand global cost solutions. Both facilities are TS16949 accredited, and highly focused on quality and forming long term relationships with customers and suppliers.<strong> </strong></p>
<p><strong>Robert</strong> continues, &ldquo;The Midi ensures constant high quality cleaning results for volume work which is precisely what we need, and the Aqua-Save unit means we remain compliant with our ISO14001 accreditation.</p>
<p>&ldquo;We are very pleased with our new equipment and, whilst bought specifically for this new contract, we are confident that it will also help us to secure additional contracts with existing and new customers which will further aid our growth.&rdquo;<br /><br /></p>http://mecwash.co.uk/blog/post/Investment-in-MecWash-helps-re-shore-automotive-parts-production-.aspx
http://mecwash.co.uk/blog/post/Investment-in-MecWash-helps-re-shore-automotive-parts-production-.aspx#commenthttp://mecwash.co.uk/blog/post.aspx?id=d340d8d6-576f-40ba-bc28-adfc278e7ed5Thu, 17 Sep 2015 10:44:00 +0100Aqua-SaveNewsRecent Case StudiesEnvironmentAutomotiveAdminhttp://mecwash.co.uk/blog/pingback.axdhttp://mecwash.co.uk/blog/post.aspx?id=d340d8d6-576f-40ba-bc28-adfc278e7ed50http://mecwash.co.uk/blog/trackback.axd?id=d340d8d6-576f-40ba-bc28-adfc278e7ed5http://mecwash.co.uk/blog/post/Investment-in-MecWash-helps-re-shore-automotive-parts-production-.aspx#commenthttp://mecwash.co.uk/blog/syndication.axd?post=d340d8d6-576f-40ba-bc28-adfc278e7ed5MecWash recommended by leading Machine Tool Manufacturers<p>Birmingham based volume parts manufacturer, Falcon Engineering Productions Limited, has invested in a <a href="http://www.mecwash.co.uk/products/solo.aspx" target="_blank">MecWash Solo 400</a> aqueous parts washing machine following several recommendations from Machine Tool Manufacturers.</p>
<p><img style="float: right;" src="http://mecwash.co.uk/blog/image.axd?picture=2015%2f5%2fMecWas_FalconEngineering72dpi.jpg" alt="" /></p>
<p>Before investing in the MecWash Solo, Falcon used paraffin based cleaning to remove swarf and grease from the parts it manufactured, but decided to change from this method as it was time-consuming and quite messy.<br /><br />The company sought advice from a number of Machine Tool Manufacturers and MecWash was the name that kept on being mentioned, as <strong>Managing Director Laurence Foster</strong> confirms, &ldquo;We spoke to a number of our contacts and they all recommended MecWash as the go-to company for cleaning and degreasing machines.<br /><br />&ldquo;We chose the MecWash Solo 400 due to its compact footprint and its high performance wash capabilities and we have been extremely impressed with the results. The Solo achieves far higher standards of cleanliness than the previous method we were using which we are very pleased with.&rdquo;<br /><br />The Solo has been developed to satisfy the needs of inter-stage, in-cell and in some cases final machined component cleaning to high standards &ndash; making it perfect for Falcon as a number of the parts it machines undergo secondary surface treatments such as heat treatment.<br /><br /><strong>MecWash&rsquo;s Managing Director, John Pattison</strong>, says, &ldquo;The Solo is available in three sizes, all of which provide rotational washing, mist rinsing and hot air drying in a very compact footprint, saving on valuable floor space. <br /><br />&ldquo;Suitable for use in a wide range of manufacturing sectors, the Solo is one of our most popular machines. It far outperforms traditional dunk washers, rotary basket and tunnel washers in terms of both cleanliness and effective drying.&rdquo;<br /><br />Falcon also installed an <a href="http://aqua-save.co.uk/products/products.aspx" target="_blank">Aqua-Save Junior</a> waste wash water recycling system to minimise the volumes of water used and reduce coolant wastage, as well as disposal costs. <br /><br /><strong>John</strong> continues, &ldquo;MecWash cleaning systems are renowned for their robust construction and ability to provide a consistently high standard of cleaning even when running almost continuously, which is vital for Machine Tool Manufacturers whose own reputation may be at stake if they supply or recommend inferior equipment.<br /><br />&ldquo;Over the past 20 years MecWash machines have proved that they can be trusted and this capability is demonstrated by the fact that we are chosen by leading Machine Tool Manufacturers and are frequently invited to attend their Open House Events.&rdquo;</p>
<p>Find out more about the full range of MecWash aqueous component cleaning systems by following <a href="http://www.mecwash.co.uk/products/products.aspx" target="_blank">this link</a> or <a href="http://www.mecwash.co.uk/contact/contact-mecwash.aspx" target="_blank">contact our sales team</a> to discuss your specific requirements.</p>http://mecwash.co.uk/blog/post/MecWash-recommended-by-leading-Machine-Tool-Manufacturers.aspx
http://mecwash.co.uk/blog/post/MecWash-recommended-by-leading-Machine-Tool-Manufacturers.aspx#commenthttp://mecwash.co.uk/blog/post.aspx?id=2d87b753-7663-4919-880f-5a2fbbd696abFri, 01 May 2015 09:59:00 +0100Aqua-SaveRecent Case StudiesEnvironmentAdminhttp://mecwash.co.uk/blog/pingback.axdhttp://mecwash.co.uk/blog/post.aspx?id=2d87b753-7663-4919-880f-5a2fbbd696ab0http://mecwash.co.uk/blog/trackback.axd?id=2d87b753-7663-4919-880f-5a2fbbd696abhttp://mecwash.co.uk/blog/post/MecWash-recommended-by-leading-Machine-Tool-Manufacturers.aspx#commenthttp://mecwash.co.uk/blog/syndication.axd?post=2d87b753-7663-4919-880f-5a2fbbd696abConcentric reduces environmental impact and achieves significant savings with MecWash<div>World leading diesel engine pump manufacturer <a href="http://www.concentricab.com/master-Worldwide2.asp?cat=7&amp;subcat=71&amp;subsubcat=711" target="_blank">Concentric AB</a> has been able to claim <strong>Enhanced Capital Allowance </strong>(ECA) equating to 20% of the purchase price of an <a href="http://aqua-save.co.uk/products/products.aspx" target="_blank">Aqua-Save Junior 2 </a>from aqueous component cleaning specialist MecWash, following certification from Defra.<br /><br /><img style="float: right;" src="http://mecwash.co.uk/blog/image.axd?picture=2015%2f4%2fRam_Kumar_with_Defra_Certificate_300dpi.jpg" alt="" /></div>
<div>The Aqua-Save waste wash water recycling system was <a href="http://www.mecwash.co.uk/blog/post/Benchmark-confirms-MecWash-meets-automotive-standard-for-pump-producer-.aspx" target="_blank">integrated into a MecWash Midi</a> parts washing system at Concentric&rsquo;s main manufacturing plant in Birmingham last year to maintain the quality of the wash and rinse solutions, and reduce the number of times the tank needs emptying and refilling.<br /><br />Evidence of a significant reduction in water consumption, equating to 1,000s of litres since the installation, has resulted in the award of a &lsquo;<a href="http://wtl.defra.gov.uk/criteria.asp?section=54&amp;tech=000300130001&amp;sub-technology=000300130001&amp;technology=00030013" target="_blank">Certificate of Environmental Benefit</a>&rsquo; - enabling Concentric to claim the ECA.</div>
<div>&nbsp;</div>
<div><strong>Ram Kumar, Concentric&rsquo;s Environmental and Fluid Care Manager, comments</strong>, &ldquo;The Aqua-Save has helped us to reduce our business&rsquo; impact on the environment which is something we are very proud of, and this certification has brought us considerable financial savings which we are obviously pleased with!&rdquo;<br /><br />Concentric&rsquo;s commitment to the environment resulted in the company working with <a href="http://www.ricardo-aea.com/cms/helping-you-to-manage-water-sustainably/" target="_blank">Ricardo-AEA</a>[SA1], a global sustainability consultancy responsible for delivering the <a href="http://wtl.defra.gov.uk/product_search_landing.asp?section=66&amp;itemTitle=Product+Search" target="_blank">ECA Water Technology List</a> on behalf of Defra and HM Revenue &amp; Customs. Richard Malloy is a Senior Water Management Consultant at Ricardo-AEA and the Project Manager for the Water Technology List. He has specific expertise in business water efficiency and water efficient technologies, and was particularly impressed with both the Aqua-Save system and Concentric&rsquo;s approach to water efficiency.<br /><br /><strong>Richard </strong>says, &ldquo;The Water Technology List aims to support businesses who invest in technologies that enable on site water reuse; reducing water demand, and embedding sustainable practices in everyday water-using business activities. Concentric was able to provide evidence of this, and we are pleased to issue them with a Certificate of Environmental Benefit.&rdquo;<br /><br />The compact Aqua-Save Junior 2 is capable of producing 10-15 litres of clean water per hour &ndash; ensuring the wash and rinse solution quality remains consistent, and reducing downtime caused by contaminated wash water and the need to dispose of waste coolant. It helps organisations to achieve significant cost reductions by using lower volumes of water and coolant, as well as minimising off-site waste disposal costs.</div>
<div><br /><strong>MecWash Managing Director, John Pattison</strong>, says, &ldquo;Aqua-Save systems are eligible for ECA when 40% or more of the recovered waste water is reused. The ECA scheme offers a 100% first-year allowance for investments in certain water efficient plant and machinery, enabling businesses to write off the total cost of qualifying equipment against taxable profits in the year of purchase. This means that not only does it make environmental sense to install an Aqua-Save, it also makes financial sense.&rdquo;</div>
<div><br /><strong>Ram </strong>continues, &ldquo;Concentric is committed to the prevention of pollution and systematically works to reduce the environmental impact of its operations and those of its suppliers.</div>
<div><br />&ldquo;The company has reduced its carbon footprint by using green energy, eliminating hazardous waste, recycling oil, cleaning waste water and separating waste streams to minimise landfill, as well as converting to re-usable packaging. All Concentric manufacturing facilities are certified to the ISO 14001 environmental management standard or are working towards it.&rdquo;<br /><br />Find out more by visiting <a href="http://www.aqua-save.co.uk" target="_blank">www.aqua-save.co.uk</a> or <a href="http://aqua-save.co.uk/how-it-works.aspx" target="_blank">click here</a> to view a short animation showing how the Aqua-Save system works.</div>http://mecwash.co.uk/blog/post/Concentric-reduces-environmental-impact-and-achieves-significant-savings-with-MecWash.aspx
http://mecwash.co.uk/blog/post/Concentric-reduces-environmental-impact-and-achieves-significant-savings-with-MecWash.aspx#commenthttp://mecwash.co.uk/blog/post.aspx?id=44bafa34-cb7b-4226-b729-c9a76e1ceba0Wed, 08 Apr 2015 13:29:00 +0100Aqua-SaveAutomotiveEnvironmentHydraulicRecent Case StudiesAdminhttp://mecwash.co.uk/blog/pingback.axdhttp://mecwash.co.uk/blog/post.aspx?id=44bafa34-cb7b-4226-b729-c9a76e1ceba00http://mecwash.co.uk/blog/trackback.axd?id=44bafa34-cb7b-4226-b729-c9a76e1ceba0http://mecwash.co.uk/blog/post/Concentric-reduces-environmental-impact-and-achieves-significant-savings-with-MecWash.aspx#commenthttp://mecwash.co.uk/blog/syndication.axd?post=44bafa34-cb7b-4226-b729-c9a76e1ceba0ISO accreditation proves perfect end to twentieth anniversary year <p>Aqueous component cleaning specialist, MecWash Systems, is delighted to announce that its Quality Management System has been accredited to the internationally recognised ISO9001:2008 standard.</p>
<p><img style="float: right;" src="http://mecwash.co.uk/blog/image.axd?picture=2015%2f3%2fJohn_Pattison_with_ISO_certificate_72dpi.jpg" alt="" /></p>
<p>The certification covers MecWash for the Design, Manufacture, Installation and Servicing of Aqueous Parts Cleaning and Degreasing Systems for Metal and Plastic Engineering Components.</p>
<p>The Tewkesbury based company celebrated the twentieth anniversary of the installation of its first ever component cleaning machine last February - the recent ISO accreditation is testimony to the quality of all aspects of MecWash&rsquo;s operation as <strong>Managing Director, John Pattison</strong>, explains, &ldquo;Over the past 20 years MecWash has established a global reputation for manufacturing high quality, robust parts washers that stand the test of time. ISO accreditation is official recognition of the level of quality that MecWash provides throughout the whole customer journey &ndash; from design and manufacture, to installation and maintenance.&rdquo;<br /><br />MecWash marked its twentieth anniversary with a number of exciting milestones including a revisit to its <a href="http://www.mecwash.co.uk/blog/post/MecWash-celebrates-its-20th-anniversary-by-revisiting-first-ever-installation.aspx" target="_blank">first ever installation</a>, as well as the launch of dedicated websites that cater for customers in the USA, France and Germany.</p>
<p><strong>John</strong> continues, &ldquo;Our export sales have increased dramatically in recent years as more and more manufacturers around the world are recognising the value of investing in quality parts washing equipment to ensure their components meet and exceed the cleanliness standards demanded by a range of sectors. We are very proud to be able to say that we are ISO 9001 accredited and we are confident that our customers will value this official stamp of approval!&rdquo;</p>http://mecwash.co.uk/blog/post/ISO-accreditation-proves-perfect-end-to-twentieth-anniversary-year-.aspx
http://mecwash.co.uk/blog/post/ISO-accreditation-proves-perfect-end-to-twentieth-anniversary-year-.aspx#commenthttp://mecwash.co.uk/blog/post.aspx?id=dce6d96e-5035-4468-9adf-24a7e670898dMon, 30 Mar 2015 14:29:00 +0100NewsEnvironmentAdminhttp://mecwash.co.uk/blog/pingback.axdhttp://mecwash.co.uk/blog/post.aspx?id=dce6d96e-5035-4468-9adf-24a7e670898d0http://mecwash.co.uk/blog/trackback.axd?id=dce6d96e-5035-4468-9adf-24a7e670898dhttp://mecwash.co.uk/blog/post/ISO-accreditation-proves-perfect-end-to-twentieth-anniversary-year-.aspx#commenthttp://mecwash.co.uk/blog/syndication.axd?post=dce6d96e-5035-4468-9adf-24a7e670898dUK show demos convince WTI Fasteners to invest in Duo<p>Leicestershire based <a href="http://www.wireinserts.com/" target="_blank">WTI Fasteners Limited</a> is looking forward to taking delivery of a MecWash Duo aqueous component wash system later this month following successful demonstrations of its cleaning capabilities at two recent UK trade shows.</p>
<p><img style="float: right;" src="http://mecwash.co.uk/blog/image.axd?picture=2014%2f12%2fJohn+Pattison+and+Andy+Mason+at+Aero+Engineering_72dpi.jpg" alt="" /></p>
<p>Andy Mason, WTI&rsquo;s Managing Director, and co-director Wayne Smith, first witnessed the Duo in action at <a href="http://www.mecwash.co.uk/blog/post/MecWash-highlights-Duo-versatility-to-leading-OEMs.aspx" target="_blank">Think: Production 2014</a> &ndash; an open house event jointly run by Matsuura and Tornos earlier this year in Coalville. The deal was then finalised at the recent <a href="http://www.mecwash.co.uk/blog/post/Popular-Duo-will-be-centre-of-attention-at-Aero-Engineering.aspx" target="_blank">Aero Engineering</a> show with a December delivery date agreed.</p>
<p>Established in 1989, WTI manufactures helical inserts from high quality chromium/nickel austenitic stainless steel that meet a number of internationally recognised standards, including military and NATO stock numbers.</p>
<p>The company has recently experienced a significant increase in demand for its products and in order to meet the upturn in orders, it needs to be able to wash and dry the inserts as efficiently as possible.</p>
<p><strong>Andy</strong> elaborates, &ldquo;We were looking for a new cleaning system to provide us with a higher degree of product cleanliness and to help increase production capacity. We had already researched a number of options before attending the shows and seeing the Duo demonstration convinced us without a doubt that it was the best system for our particular requirements.&rdquo;</p>
<p>The full wash, rinse and dry cycle provided by the Duo takes less than10 minutes enabling high volumes of inserts to be processed on a daily basis, and the system is ideal for cleaning complex components such as internal threads thanks to a range of both standard and optional functions.</p>
<p>The Duo offers flood/immersion washing which provides higher standards of cleanliness by subjecting all component surfaces to full contact with the wash solution, and a re-circulating heated spray rinse which ensures a superior surface finish by removing detergent residues left by the wash solution.</p>
<p>The rinse stage can also be used to apply a longer term corrosion inhibitor for ferrous components which is vital for WTI as the inserts it produces are used in diverse applications in some of the most demanding engineering industries, including supersonic aircraft and vehicles used in space exploration.</p>
<p>Wire inserts destined for use in highly corrosive conditions or subject to the effects of galvanic corrosion are treated with additional surface coatings following the initial production. Prior to assembly in the finished product, components must be completely free from contamination in order to achieve the best surface application and finish &ndash; providing another reason for investing in a quality cleaning system that will stand the test of time.&nbsp;</p>
<p><strong>MecWash Managing Director, John Pattison</strong>, says, &ldquo;More and more industries are recognising the high standards of cleanliness that can be achieved by using aqueous cleaning methods, combined with bespoke wash systems.</p>
<p>&ldquo;Understandably, Aerospace and Astronautics are two of the most challenging industries out there - the Duo is proven to be able to meet the exacting standards required for components used in both of these sectors, as well as many more.&rdquo;</p>
<p>WTI has also ordered an <a href="http://aqua-save.co.uk/products/products.aspx" target="_blank">Aqua-Save Junior 2</a> waste wash water recycling system to reduce water consumption, and a number of bespoke baskets to maximise the number of inserts that can be cleaned at any one time.</p>
<p><strong>Andy</strong> finishes, &ldquo;We are looking forward to the arrival of the MecWash Duo and being able to meet the increasing demand for our products. 2014 is our 25th year of trading, so investing in the Duo is a fitting way to mark the start of the next chapter for WTI.&rdquo;</p>
<p><strong>Photo caption</strong>: <em>MecWash Managing Director, John Pattison, pictured with WTI MD, Andy Mason</em></p>http://mecwash.co.uk/blog/post/UK-show-demos-convince-WTI-Fasteners-to-invest-in-Duo.aspx
http://mecwash.co.uk/blog/post/UK-show-demos-convince-WTI-Fasteners-to-invest-in-Duo.aspx#commenthttp://mecwash.co.uk/blog/post.aspx?id=d461cdb2-e340-4c19-b5ba-ab48a9bd82d1Mon, 08 Dec 2014 10:02:00 +0100Aqua-SaveRecent Case StudiesEnvironmentAutomotiveAerospaceMedicalAdminhttp://mecwash.co.uk/blog/pingback.axdhttp://mecwash.co.uk/blog/post.aspx?id=d461cdb2-e340-4c19-b5ba-ab48a9bd82d10http://mecwash.co.uk/blog/trackback.axd?id=d461cdb2-e340-4c19-b5ba-ab48a9bd82d1http://mecwash.co.uk/blog/post/UK-show-demos-convince-WTI-Fasteners-to-invest-in-Duo.aspx#commenthttp://mecwash.co.uk/blog/syndication.axd?post=d461cdb2-e340-4c19-b5ba-ab48a9bd82d1MecWash proves the right partner for Sorin Group<p><a href="http://www.sorin.com/" target="_blank">Sorin Group</a> is a global medical device company and a leader in the treatment of cardiovascular diseases. Half of all cardiac surgery procedures in the world use Sorin Group&rsquo;s technologies such as heart lung machines, oxygenators and cardiac perfusion sets. During cardiac surgeries, surgeons utilise protective caps to cover tubing and connectors in medical operating rooms.&nbsp;A key step in the manufacturing of these plugs is the cleaning process. To streamline manufacturing, ensure the highest cleanliness standards, and optimise resource, Sorin has selected MecWash Systems&rsquo; aqueous cleaning systems.</p>
<p><img style="float: right;" src="http://mecwash.co.uk/blog/image.axd?picture=2014%2f11%2fSorin_72dpi.jpg" alt="" /></p>
<p>The size of PVC protective caps manufactured range from 1/8&rdquo; to 5/8&rdquo; ID to match the tubing and connectors commonly found in the operating theatre.&nbsp;These single-use products are used to protect intravenous and suction tubes, as well as other necessary products required during life-saving surgery.&nbsp;</p>
<p>Although protective caps are not used inside the body and are discarded after use, they are essential to protect the patients&rsquo; health and thus must meet very exacting cleanliness standards.&nbsp;Hence, it is crucial that these cap plugs are cleaned thoroughly prior to use.&nbsp;</p>
<p>Originally, Sorin Group had relied on outside firms to clean these caps, but volume and cost considerations persuaded Sorin to bring cleaning in-house.</p>
<p>Initially, ultrasonic dunk tanks were the most promising alternative solution. During the evaluation process, however, Sorin Group Senior Engineers found a detailed overview of the <a href="http://www.mecwash.co.uk/products/duo.aspx" target="_blank">MecWash Duo</a> aqueous cleaning system, after further inquiry, initial discussions between the two companies were positive. MecWash was familiar with the intricacies of washing plastics and vinyl.&nbsp;The MecWash flood, spray&nbsp;and rinse process has historically performed well on similar plastic and vinyl product designs, so test-cleaning trials at MecWash Systems were scheduled.</p>
<p>The MecWash Duo not only met the United States Food &amp; Drug Administration&rsquo;s requirements for cleaning agents used in operating rooms, but also met Sorin&rsquo;s rigorous cleanliness standards. When considering which cleaning solution could be used in the MecWash Duo, previous dunk tank testing by Sorin was put into consideration. Having previously unveiled a Brulin chemical that met cytotoxicity test requirements, the Brulin 1990GD solution became a favorable candidate by Sorin for use in the MecWash Duo.&nbsp;Brulin product 1990GD was elected for use in the Duo for its antifoaming qualities during the spray wash and rinse phase of the Duo&rsquo;s cleaning cycle.</p>
<p>Due to the success of the MecWash Duo and Brulin 1990GD together, Sorin Group purchased the Duo, which was installed in Sorin Group&rsquo;s Arvada, Colorado facility in October 2013. We believe Sorin Group&rsquo;s return on investment for bringing the cap cleaning process in-house will be made within the first year of operation.</p>http://mecwash.co.uk/blog/post/MecWash-proves-the-right-partner-for-Sorin-Group.aspx
http://mecwash.co.uk/blog/post/MecWash-proves-the-right-partner-for-Sorin-Group.aspx#commenthttp://mecwash.co.uk/blog/post.aspx?id=32730150-a924-4ff9-b84e-346aed4eb965Mon, 17 Nov 2014 10:51:00 +0100USASub-contractingEnvironmentMedicalAdminhttp://mecwash.co.uk/blog/pingback.axdhttp://mecwash.co.uk/blog/post.aspx?id=32730150-a924-4ff9-b84e-346aed4eb9650http://mecwash.co.uk/blog/trackback.axd?id=32730150-a924-4ff9-b84e-346aed4eb965http://mecwash.co.uk/blog/post/MecWash-proves-the-right-partner-for-Sorin-Group.aspx#commenthttp://mecwash.co.uk/blog/syndication.axd?post=32730150-a924-4ff9-b84e-346aed4eb965Leading hydraulics manufacturer invests in 11th and 12th MecWash Midis<p><a href="http://www.huscointl.com/" target="_blank">HUSCO International</a>, a global leader in the development and manufacture of hydraulic and electrohydraulic controls, has invested in a further two MecWash component cleaning systems following the success of previous installations.</p>
<p><img style="float: right;" src="http://mecwash.co.uk/blog/image.axd?picture=2014%2f11%2fAlan+Atkinson+with+Eric+Pollard_72dpi.jpg" alt="" /></p>
<p>HUSCO commissioned its first <a href="http://www.mecwash.co.uk/products/midi-maxi.aspx" target="_blank">MecWash Midi</a> for use at the company&rsquo;s European headquarters in Runcorn, Cheshire, in 2000. Since then it has installed a further three in the UK, as well as five in the US and one in China. The 11th machine will be delivered this month with the 12th scheduled for later this year.</p>
<p>The Midi aqueous wash machines clean hydraulic control valves used in off-highway applications, including agricultural machinery, materials handling and construction, to the exacting standards demanded by HUSCO&rsquo;s customers around the World. <br /><br /><strong>HUSCO&rsquo;s Senior Manufacturing Engineer, Eric Pollard</strong>, comments, &ldquo;Our customers trust us to deliver precision engineered parts manufactured to the very highest specifications. HUSCO&rsquo;s global reputation is recognition of our unwavering commitment to quality and this applies to all aspects of our supply chain.&rdquo;</p>
<p>Achieving the highest standards of cleanliness possible is absolutely vital for parts destined to end up in hydraulic and pneumatic systems where even the smallest levels of contamination can have significant long-term effects.<br /><br /><strong>Eric</strong> continues, &ldquo;Solid particle contamination can interfere with the lubrication process in hydraulic fluid systems &ndash; causing wear to the components can result in additional maintenance and repair costs, and a substantial decrease in the system&rsquo;s service life. Worn components can lead to parts seizing, higher fluid temperatures, leaks and reduced control. Contamination can also damage the system&rsquo;s fluid by accelerating oxidation &ndash; again resulting in inefficient operation.<br /><br />&ldquo;It is therefore vital that all of our parts are free from contamination before they reach the assembly line. This is the main reason why we continue to invest in MecWash machines, as they are renowned for achieving high cleanliness standards.&rdquo; <br /><br /><strong>MecWash Midi</strong><br />HUSCO initially chose the MecWash Midi after a number of trials at the company&rsquo;s <a href="http://www.mecwash.co.uk/profile/profile-mecwash.aspx" target="_blank">dedicated laboratory</a> to identify the best combination of wash features and detergent for its specific requirements. <br /><br /><strong>MecWash Managing Director, John Pattison</strong>, says, &ldquo;The Midi is the ideal choice for cleaning components used in hydraulic and pneumatic systems. It has been specifically designed to process complex and intricate machined parts that require very high standards of cleanliness, surface finish and dryness, and can incorporate a range of functionality including ultrasonic, high flow washing, rinsing, dedicated jetting and vacuum drying.<br /><br />&ldquo;Most importantly of all, as HUSCO has confirmed, the Midi provides 24/7 reliability which is absolutely imperative in the demanding industries in which it is used.&rdquo;</p>
<p><strong>Global manufacturing network</strong><br />HUSCO successfully operates manufacturing facilities and provides local support throughout Europe, India and China, as well as the US which is home to its global headquarters. It has developed a manufacturing blue-print that enables the company to replicate production operations across continents; robust supplier relationships are a key factor in the company&rsquo;s global success.</p>
<p>HUSCO recognises that &lsquo;the best products and processes are only as good as the inputs which make them up&rsquo; and proactively develops successful, long-term <a href="http://www.huscointl.com/index.php/world-class-operation-2/manufacturing/" target="_blank">relationships with suppliers</a> through its dedicated Supplier Development Team. <br /><br />This way of thinking resulted in the HUSCO installations overseas, as <strong>John</strong> explains &ldquo;A number of our customers with global manufacturing operations choose to replicate successful practices when they establish new facilities both here in the UK and overseas. This approach removes some of the risk and can speed up the whole process.<br /><br />&ldquo;Experienced and market savvy companies like HUSCO, recognise the value of establishing and maintaining mutually beneficial relationships for the benefit of the whole supply chain, including their end-users.&rdquo;</p>
<p>As with the majority of the previous Midi installations, the two machines currently in production will both benefit from <a href="http://aqua-save.co.uk/" target="_blank">Aqua-Save</a> waste water recycling and treatment systems to reduce the volumes of water used in the wash process.</p>
<p><strong>Image caption:</strong> <em>Alan Atkinson, Sales Manager at MecWash, with Eric Pollard, Senior Manufacturing Engineer at HUSCO.</em></p>http://mecwash.co.uk/blog/post/Leading-hydraulics-manufacturer-invests-in-11th-and-12th-MecWash-Midis.aspx
http://mecwash.co.uk/blog/post/Leading-hydraulics-manufacturer-invests-in-11th-and-12th-MecWash-Midis.aspx#commenthttp://mecwash.co.uk/blog/post.aspx?id=47446759-1eea-4eba-bee4-3f32660c6e1bWed, 05 Nov 2014 08:41:00 +0100Aqua-SaveRecent Case StudiesEnvironmentHydraulicAdminhttp://mecwash.co.uk/blog/pingback.axdhttp://mecwash.co.uk/blog/post.aspx?id=47446759-1eea-4eba-bee4-3f32660c6e1b0http://mecwash.co.uk/blog/trackback.axd?id=47446759-1eea-4eba-bee4-3f32660c6e1bhttp://mecwash.co.uk/blog/post/Leading-hydraulics-manufacturer-invests-in-11th-and-12th-MecWash-Midis.aspx#commenthttp://mecwash.co.uk/blog/syndication.axd?post=47446759-1eea-4eba-bee4-3f32660c6e1bTTI Group installs MecWash Duo as part of strategic growth drive<p>Heat treatment specialist for the motor sport industry, TTI Group Ltd, has installed a <a href="http://www.mecwash.co.uk/products/duo.aspx" target="_blank">MecWash Duo</a> at its main Luton production site as part of a strategic plan to increase capacity and facilitate growth.</p>
<p><img style="float: right;" src="http://mecwash.co.uk/blog/image.axd?picture=2014%2f9%2fDuo_in_use_at_TTI_72dpi.jpg" alt="" /></p>
<p>The aqueous component cleaning system was commissioned to replace a series of dunk tank washers in order to achieve a higher level of cleanliness for the billets and parts it treats, and to free up valuable production space.</p>
<p><a href="http://www.ttigroup.co.uk/Luton" target="_blank">TTI Group (Luton)</a> is widely recognised as the leading heat treatment provider to the UK motor sport industry, working with Formula One, Indycar, Touring and Rallying teams and associated engine manufacturers.</p>
<p>The company, part of Aalberts Industries NV, offers an extensive range of heat and surface treatment services for a wide variety of parts used in high-performance vehicles, including drive shafts which can be up to 1m long. The Luton site specialises in Low Pressure Carburising (LPC) which offers &lsquo;a clean, low distortion process with no intergranular oxidation.&rsquo;</p>
<p>Motor sport industry standards demand that every trace of residue generated during the various heat treatment processes must be completely removed before the parts enter the production line, as <strong>Technical Development Manager (Motorsport sector) Pawel Danielewicz</strong>, explains, &ldquo;Our customers trust us to deliver the highest levels of service at all times. The parts we treat are subjected to extreme pressures on the racetrack so even the slightest particles of contamination could cause a significant issue.</p>
<p>&ldquo;In an industry where every second counts, every part used must meet the exacting standards demanded.&rdquo;</p>
<p>TTI treats billets and machined components produced from a variety of metals including carbon steels, titanium and incoloy &ndash; the introduction of the Duo has also enabled TTI to process certain grades of steel which the previous wash system was not able to handle.</p>
<p>The Duo, which offers high-performance parts washing and drying for both small and large components in a relatively compact footprint, was the perfect choice for TTI.</p>
<p><strong>MecWash Managing Director, John Pattison</strong>, says, &ldquo;The Duo is our most popular machine, accounting for almost 50% of all sales in the past 12 months. Its versatility makes it suitable for use in a number of sectors, including automotive where we have an established&nbsp;reputation with a number of the UK&rsquo;s leading manufacturers.&rdquo;</p>
<p>TTI was particularly impressed with the fact that MecWash provides a complete service, including identifying and producing the best wash solution for TTI&rsquo;s specific requirement. <strong>Pawel</strong> continues, &ldquo;Having MecWash chemistry was a great asset. MecWash is the only company that can optimise the whole system of hardware and chemistry to achieve the cleanliness levels required in modern engineering.&rdquo;</p>
<p>An <a href="http://www.aqua-save.co.uk/" target="_blank">Aqua-Save Junior</a> was also installed with the Duo to treat and recycle the waste wash water, achieving additional benefits for TTI by reducing the volumes of water used in the cleaning process.</p>
<p>For further information about Aqua-Save systems, please visit <a href="http://www.aqua-save.co.uk">www.aqua-save.co.uk</a>.</p>http://mecwash.co.uk/blog/post/TTI-Group-installs-MecWash-Duo-as-part-of-strategic-growth-drive.aspx
http://mecwash.co.uk/blog/post/TTI-Group-installs-MecWash-Duo-as-part-of-strategic-growth-drive.aspx#commenthttp://mecwash.co.uk/blog/post.aspx?id=6c45cbd1-5518-439e-ab35-ba9744260381Mon, 15 Sep 2014 10:00:00 +0100Aqua-SaveRecent Case StudiesEnvironmentAutomotiveAdminhttp://mecwash.co.uk/blog/pingback.axdhttp://mecwash.co.uk/blog/post.aspx?id=6c45cbd1-5518-439e-ab35-ba97442603810http://mecwash.co.uk/blog/trackback.axd?id=6c45cbd1-5518-439e-ab35-ba9744260381http://mecwash.co.uk/blog/post/TTI-Group-installs-MecWash-Duo-as-part-of-strategic-growth-drive.aspx#commenthttp://mecwash.co.uk/blog/syndication.axd?post=6c45cbd1-5518-439e-ab35-ba9744260381Benchmark demonstrates MecWash exceeds automotive cleanliness standard<p>Concentric AB, a World leading manufacturer of diesel engine pumps and niche hydraulic systems, has taken delivery of a fifth MecWash aqueous component cleaning and degreasing system at its main manufacturing plant in Birmingham following a comprehensive benchmarking process.</p>
<p><img style="float: right;" src="http://mecwash.co.uk/blog/image.axd?picture=2014%2f5%2fMidi_Concentric_72dpi.jpg" alt="" /></p>
<p>The latest parts washer, a <a href="http://www.mecwash.co.uk/products/midi-maxi.aspx" target="_blank">MecWash Midi</a>, was commissioned to clean pumps produced for a major manufacturer of diesel injectors, along with an Aqua-Save Junior waste wash water recycling system, to increase the length of time between wash water changes.</p>
<p><a href="http://www.concentricab.com/master-Worldwide2.asp?cat=7&amp;subcat=71&amp;subsubcat=711" target="_blank">Concentric</a> has been a MecWash customer since 1997 and knew it could trust the company&rsquo;s expertise to deliver the highest standards of cleanliness possible, but decided to benchmark the Midi against other wash machines to ensure it always delivers the best value for its customers.</p>
<p><strong>Mark McFall, Concentric Manufacturing Engineering Manager</strong>, says, &ldquo;Our Birmingham plant focusses on producing the more complex, high-end products in our range and our customers demand the absolute highest levels of quality in all aspects of our operation.</p>
<p>&ldquo;Having trialled a number of cleaning methods, the MecWash Midi was the only one that exceeded the cleanliness levels demanded by our customer, inside the required Takt time.&rdquo;</p>
<p>Concentric operates a culture of continuous improvement and a rolling investment programme to ensure it delivers the high levels of productivity and quality demanded by the World's leading engine manufacturers. The Birmingham factory is accredited to the Automotive Industry Quality Management Standard, TS16949, and every part produced must adhere to all aspects of this Standard.</p>
<p><strong>Mark</strong> continues, &ldquo;The Midi was commissioned specifically to clean pumps for one particular customer that sells its precision engineered systems to leading automotive manufacturers all over the World. We provide an extensive prototyping and testing period for each of our customers to ensure their pump works perfectly, and we use the same ethos when selecting our suppliers.&rdquo;</p>
<p>Concentric pumps are cast and machined to very tight tolerances, they must be completely free from any contamination before being passed to the assembly line. The Midi&rsquo;s 400 x 450 x 600mm wash chamber can easily accommodate larger parts, meaning it is used extensively in the automotive and other high precision industries that demand exceptional results.</p>
<p>MecWash also manufactured a range of bespoke fixtures for Concentric to hold nests of parts during the wash process - removing the need for double-handling, and therefore minimising the chances of re-contamination. This service adds further value by helping to speed up the production process.</p>
<p><strong>Aqua-Save </strong><br />The addition of an integrated <a href="http://aqua-save.co.uk/products/products.aspx" target="_blank">Aqua-Save Junior</a> wash water recycling system enables Concentric to run the Midi for much longer by keeping the water cleaner. This both reduces the contamination in the wash water and means the rinse and wash tanks do not need to be emptied so frequently.</p>
<p>Concentric first purchased a MecWash 300 Special in 1997, followed by three Minis installed between 2004 and 2006. It took delivery of a <a href="http://www.mecwash.co.uk/products/solo.aspx" target="_blank">Solo 300</a> in 2007, followed by the most recent installation of the MecWash Midi and Aqua-Save Junior.</p>
<p>For further information about MecWash Systems Limited please visit <a href="http://www.mecwash.co.uk">www.mecwash.co.uk</a> &ndash; to find out more about Aqua-Save systems, please visit <a href="http://www.aqua-save.co.uk">www.aqua-save.co.uk</a>.&nbsp;</p>http://mecwash.co.uk/blog/post/Benchmark-confirms-MecWash-meets-automotive-standard-for-pump-producer-.aspx
http://mecwash.co.uk/blog/post/Benchmark-confirms-MecWash-meets-automotive-standard-for-pump-producer-.aspx#commenthttp://mecwash.co.uk/blog/post.aspx?id=bc98db9b-6530-4c3a-b7bd-36ec3598720aTue, 20 May 2014 10:14:00 +0100Aqua-SaveRecent Case StudiesEnvironmentAutomotiveAdminhttp://mecwash.co.uk/blog/pingback.axdhttp://mecwash.co.uk/blog/post.aspx?id=bc98db9b-6530-4c3a-b7bd-36ec3598720a0http://mecwash.co.uk/blog/trackback.axd?id=bc98db9b-6530-4c3a-b7bd-36ec3598720ahttp://mecwash.co.uk/blog/post/Benchmark-confirms-MecWash-meets-automotive-standard-for-pump-producer-.aspx#commenthttp://mecwash.co.uk/blog/syndication.axd?post=bc98db9b-6530-4c3a-b7bd-36ec3598720a