7 Mounting and operating instructions for wire draw systems MRA-G... / BCG... page 7 of 12 General information Please read this document carefully before ug the wire draw encoder. Pay attention to the safety instructions! Improper handling and carelessness while mounting, damages at the device or accidents can happened. The mounting instructions are part of your product. Please keep them close to the device. Intended use Your are only allowed to mount, use and maintain the wire draw encoder if you are a specialist are authorized by your company. This document is copyright! Every duplication, utilization or dissemination must be authorised by the ICK tegmann Gmb. ubject to change without notice. The wire draw encoder should only be used according to the technical data. Unauthorized modifications on the Rope Length Transmitter are not allowed. For resulting damages, we do not take liability. In case of further developments we reserve the right of technical changes. We do not guarantee the product data indicated. afety instructions During the normal operation no dangers existing after our level of knowledge. The biggest danger is a braking wire, which can only be happened while fault ug or while not keeping the operation parameter. Possible reasons for a broken or damaged wire Exceed of the maximal measuring length Damages at the wire through sharp edges and/or objects in the measuring range (The measuring range has to be free and secured so that there is no possibility to damage the measuring wire) Wire has been squeezed or dejected Do not pull directly on the wire to avoid kinks/damages! Please only pull on the wire end ring! Mounting the device Please do never let draw in the measuring wire unhindered (pull out the measuring wire and let snap back)! witch off the voltage of all devices which are concerned of the mounting! Do not open the device, as the biased power spring can force dangerous injuries! The unit is to be mounted on a plane mounting surface. Thereby ug either threaded holes (located on 2 cag sides of the unit) or through borings at top side. Please refer to attached dimension diagrams for dimensions and distance of threaded holes. While mounting, please pay attention that the wire outlet is aligned to the wire end ring. As soon as the wire draw mechanism is fastened, the wire end ring can be fastened at a moveable object. The screws to fix the wire draw mechanism are not included in the scope of delivery, because their length depends on the application. Attention! Please hold the wire very tight. If the wire snap back it can cause damages at the wire and injuries! The following application hints has to be taken into consideration.

9 Mounting and operating instructions for wire draw systems MRA-G... / BCG... page 9 of 12 Application hints Diese Unterlage ist urheberrechtlich geschützt! Jede Vervielfältigung, Verwertung oder Verbreitung bedarf einer ausdrücklichen Genehmigung der ICK tegmann Gmb. ubject to change without notice. On duty at moist or dusty environments: The wire inlet must not be mounted in an upright position. Water is running along the wire into the cag. Because of the drilled construction of the wire there is no smooth surface and no 100% sealing is possible. If there is no formation of ice on the wire is expected, a horizontal mounting position of the wire inlet is possible. The inlet should be mounted downside, if possible. If formation of ice on the wire can be expected, always a pulley should be applied to break the ice. In this case the inlet should always be mounted downwards. This arrangement is preferred anytime, where moisture or dust on the wire will be expected. ever let snap back the wire. Free back-running wire will damage the device. Danger of hurt occures! Don t pull the wire directly. The wire may be bended and this will cause trouble in the pull-back mechanism. To enhance a better lifetime of the wire: A straight - line pulling of the wire is recommended! An angle of pulling direction larger 3 will cause damage of the wire inlet and malfunctions of pull-back mechanism will occur after a short time on duty. An angle of pulling direction up to 3 is possible, but not recommended. The lifetime may be reduced. A straight pulling direction is allways the best choice. This can be realised by ug, however, a pulley. To prevent damage of the measuring wire, following handlings must be avoided: Don t pull the wire along of edges. The wires will be damaged.

11 Mounting and operating instructions for wire draw systems MRA-G... / BCG... page 11 of 12 Caution! Please check whether the mounted system can be easily moved by slight drawing-out at wire ferrule!!! Caution!!! When mounting the wire draw mechanism it can sometimes happen that the wire drum is twisted axially at plastic cag due to a tight shaft-hub fit. An axial twisting of cable drum reduces functionality! In case a stiffness is found out, mounting screws (11) have to be unscrewed before wire return. Wire should be drawn in not until then. In order to ensure a perfect function cable drum has to be released axially. For this please tighten fastening screws (11) and move cable drum by ug an auxiliary tool (mandrel or similar) at rear (bearing side) slightly in direction to wire draw mechanism. Please recheck draw wire system with respect to free movement. Apply end plate (7) at rear and fix it via caution label (8). This document is copyright! Every duplication, utilization or dissemination must be authorised by the ICK tegmann Gmb. ubject to change without notice. on-observance may reduce return pull of spring motor and destroy the wire draw mechanism! Electrical connection and programming of an encoder with analogue output Connect electrical encoder according to circuit diagram (current output/voltage output). Encoder is already calibrated by the manufacturer. A zero calibration can be carried out by moving the encoder (2). For this please untighten mounting screws (11) slightly, adjust position of encoder (2). After adjusting procedure screws of clip fixing have to be re-tightened. teepness (rig) of output signal will not change (Auxiliary material - setscrew wrench W 2.5). There is the possibility to assign initial position and final position to initial value (0V and 4mA respectively) as well as to final value (10V and 20mA respectively) via programming keyboard. (ee example) *). Programming: 1. Program mode on - press quickly 2 x red ( R; R ) 2. Drive transmitter to intial position - program 0% - press quickly 1 x left ( 0% ) 3. Drive transmitter to final position - program 100% - press quickly 1 x right ( 100% ) auxiliary funktions: 3.1. direction of rotation switch - press quickly 1 x red ( R ) 4. program mode off - press quickly 2 x red ( R; R ) 0% R *) not available for all versions

12 Mounting and operating instructions for wire draw systems MRA-G... / BCG... page 12 von 12 Pin assignment: measuring wire 16:1 µc PU D A measuring wire 16:1 µc PU D A Current output br gn wh 0V +24V mA 0-600Ω Voltage outputl br gn wh 0V +24V 0-10V DC R > - 10kΩ L upply Output upply Output Maintenance This document is copyright! Every duplication, utilization or dissemination must be authorised by the ICK tegmann Gmb. ubject to change without notice. The wire draw encoder is maintenance-free, while intended ug. Depending on the application, a complete reversal of 1 mill. can be reached. It depends on the use of the complete measuring range or only parts of the measuring range. Further influence factors are the traversal speed, the acceleration as well as environmental conditions. The repair works should exclusively carried out by the manufacturer. An opening of the device leads to expiring of the warranty claims. tocking The wire draw encoder will be delivered well packed and can be stocked on a dry and covered place. Attention! Moist stocking places should not be used. Please be sure that there is no condensation. The relative humidity should favourably be below 65 %. Further information The wire draw encoder should only used to its corresponding purpose! The wire draw encoder must be installed by trained personnel with knowledge of precision engineering! Observe the professional afety and Accident Prevention Regulations applicable to your country! Please do not make or interrupt electrical connections to the device when the voltage is switched on! A grounding is necessary to grant an undisturbed function at the coupled encoder! Exceed or fall below of the operating temperature of the device has to be prevented! Please avoid shock and vibration load! ICK TEGMA Gmb Postfach 1560, D Donaueschingen Dürrheimer traße 36, D Donaueschingen Telefon: Internet: Fax: Z05-BA:01

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