Project Overview: 800 square feet of urethane cement top coat and coving for a walk in freezer
For the walk in freezer shown above, we were tasked with replacing the existing welded vinyl floor with a cement urethane system. Freezer Flooring is unlike any other due to its exposure to extreme cold and moisture. Welded vinyl floors commonly disbonds or delaminates from substrates, and will indefinitely in a freezer due to the temperature changes, which was exactly the case with the floor shown above. Due to the environment of this space our team specified a cement urethane system which … [Read more...]

Project Area: Food Manufacturing Facility
Project Size: 2900 Sq./Ft.
Products Used: Dur-A-Flex Poly-Crete SLB & TF Top Coat, Macropoxy, Polylon HP, Zurn Drains
This turnkey food processing plant retrofit project was done for a food manufacturing operation in Port reading New Jersey. The scope of work included the installation of a new trench drainage system, pitching of the floors, coating the walls and ceiling and the application of a seamless production floor with integral cove base.
Our crew began by saw cutting open the concrete for the new Zurn trench drain … [Read more...]

Project Area: Food Processing Facility Flooring
Project Size: 1500 Sq. Ft.
Product Used: Dur-A-Flex Poly-Crete SLB & Poly-Crete TF Top Coat
On this project we installed 1500 Sq. Ft. of urethane cement flooring and two twenty foot trench drains. This trench drain installation actually saved our client thousands of dollars in materials and labor costs that would have been necessary to properly slope the floor to the two existing point drains. It also created an overall better drainage solution which will help to speed up their maintenance procedures and also … [Read more...]

Project Area: Warehouse Retro-fit to Food Processing/Production Facility
Project Size: 11000 sq. ft.
Product Used: Urethane cement flooring
This project involved the re-purposing of a refrigerated warehouse in New Jersey to turn it into a food processing/production facility.
The project size was approximately 11,000 sq. ft. and included 14o linear feet of internally pitched trench drains, the installation of two grease traps, as well as a urethane cement flooring system with a wear resistant epoxy top coat.
Our design team created the trench drain layout to meet up to … [Read more...]

Project Area: Secondary Containment
Project Size: 350 Sq/Ft
Products Used: FasTop SL, Chemical Resistant Polyaspartic (GP 4844)
Our client contacted us seeking a solution for storing large amounts of chemicals, shampoos and cleansers that might otherwise eat into an un-coated concrete floor should they leak. They asked for a secondary containment area that would resist damage from the chemicals and that could be easily washed down and drained. Our engineers specified a new trench drain system, a curbed perimeter and a chemical resistant polyaspartic epoxy flooring … [Read more...]

Project Area: Food Processing Flooring
Project Size: 3,000 Sq/ft.
Product Used: GP 4080 cement urethane
The Avello Mushroom Company is a mushroom processing company and is located in Kennett Square, Pennsylvania (“the mushroom capitol of the world”). This client contacted us because they had upcoming third-party audits and wanted to improve their SQF score.
The existing substrate was badly eroded and had been topped with an old epoxy coating that was delaminated in most areas. In addition, the trench drain had seen years of food processing fluid flow and was also … [Read more...]

Project Area: Restaurant Kitchen Floor
Project Size: 1,500 Square Feet
Product Used: GP FasTop & GP 4090 Topcoat
This was a 1500 square foot restaurant kitchen flooring project at a prestigious golf club located in Mamaroneck, NY & home to the US Open. Our installation team set out to transform this failing quarry tile into a one of a kind seamless, cement urethane, FDA certified restaurant kitchen flooring solution. This project included integral cove installation throughout as well as poured in place trench drains. Both of these features will minimize maintenance … [Read more...]

Project Area: Food Processing
Project Size: 3,000 Square Feet
Product Used: General Polymers Fastop SL w/ Fastop TC
This food processing flooring project was done for Bylada Foods, a leading manufacturer of frozen snacks, appetizers and breakfast foods. High Performance Systems is proud of their ability to provide turnkey flooring solutions in situations like this. This project included re-sloping of the existing substrate to allow for better drainage and ease of maintenance. We also installed an integral radius cove base to eliminate any ninety degree corners where dirt and … [Read more...]

Project Area: Rendering Station
Project Size: 7,000 Sq/Ft, 400 Linear FT.
Products Used: Urethane Cement Slurry (GP FasTop), Trench Drains (Hubbel 600)
The engineers at High Performance Systems were contacted by a client that needed to add additional trench drains to their facilities. These trench drains needed to stand up to heavy industrial usage. The facility had eroded trench drain systems that used metal sleeves rather than cement. Due to the fact that the metal sleeves expand and contract at different rates than the cement they are placed in, they began to crack and … [Read more...]