Checking valve operation and cleaning emission pipes

In this positive crankcase ventilation (PCV) system, the oil filter cap is vented to the air cleaner. Another pipe goes to the valve on the side of the crankcase.

To check the valve for correct operation, attach a clean length of rubber or plastic pipe to the larger end of the valve - the rocker/cam or crankcase end - making sure that the pipe is a tight fit.

Blow through the pipe and check that air passes through the valve easily. If it does not, either the valve is blocked or the spring inside is broken and is holding the valve in the closed position. If further cleaning does not help, fit a new valve.

Disconnect the pipe and reconnect it to the other end of the valve - the inlet-manifold end.

Blow through the pipe. Only a limited amount of air should pass with difficulty through the valve.

If air flows freely, then either the valve is jammed in the partly open position because of dirt or a broken spring, or the valve is worn and should be renewed.

Disconnect and remove from the engine all emission-system pipes associated with the valve.

Use a foot pump to blow through each pipe to remove dirt and oil. On short lengths of pipe, you can usually flush out dirt with paraffin and blow dry with the foot pump.

Check the condition of the pipes and look for cracking or chafing on the outside of the rubber, particularly where the pipes bend and at the ends where they may be cut through by a tightly fitting clip.

Replace defective pipes; a leaking pipe will weaken the mixture entering the engine.

Reconnect the emission-system pipes and the valve in the reverse order of removal, making sure all connections are clean and tight.

Use circlip pliers to free the circlip in this type of valve. Tap the valve body to release the valve, valve seat and spring, noting their order of assembly. Wash each part and the valve body in paraffin or petrol.

Some types od valves can be dismantled for cleaning by removing a small circlip inside the lower end of the valve body, then removing the valve and spring. Check the components thoroughly for blockages and broken parts, clean, then reassemble.

Use circlip pliers to free the circlip in this type of valve. Tap the valve body to release the valve, valve seat and spring, noting their order of assembly. Wash each part and the valve body in paraffin or petrol.

The valve is mounted next to the crankcase. To remove it, release the clip holding the pipe and disconnect the pipe from the valve.