Tuesday, August 29, 2017

Automation does not run on the will power alone but it is
automated by good programming structure behind the work to be executed.
It needs proper engineering to succeed. There are some people who still
do not understand the value of the automation, as they do have some
questions in their mind as they are still confused with the idea of
industrial automation. There are many questions aroused in the mind of
these people ask, what advantages do the automation bring? What is its
purpose? Does it really work?

Industrial automation is worked out
to bring the work time down and save the time by maximum, through which
the cost is saved while production and with guaranteed quality. Now the
question is aroused that how it is executed? It is very simple, the work
does not depend on the human hands but a program is developed so that
the work is totally dependent on the program for execution. The programs
are structured for different specific operations, leaving no space for
mistakes or miscalculations or misjudgment. All actions are executed to
perfection for a certain goal, letting speed and efficiency claim the
importance to gain quick time profit. This is what all the owners or say
the investors of the business require at the end. Once the program are
developed and executed do not required to be told again and again how to
perform the work. They simply do the work repeatedly till they are
stopped to do so, for which the program has been written.

By
introducing this concept in your business you can save your profit which
is attained in the business. There is no spending on wages on the
skilled workers where automation can be implemented instead of them.
Instead you can spend the most on the skilled workers where the business
requires them and where the automation cannot replace them through
anyway. It gives your business the chances it needed to bring the best
of all worlds into your company for success.

Industrial automation
is defined as its easy process, affordable and of course it's
beneficial to the business. You don't have to rely on the number of
workers for everything. You can rely on some skilled workers to run the
business. It is a rare certainty that allows you to delegate positions
that require more speed, more skill and more practice for the programs
to be apt to execute the work in a proper way, leaving other areas which
are required to be completed by the skilled workers open for better
paid and more appreciative and skilled employees.

It is easy to
implement it in your business you just need to invest a little to turn
the fortunes in your favor. If you want to compete with the world where
both the man and machines are clubbed to extract good quality work you
need to update your business with the facilities around and the quick
changes happening around.

Saturday, August 26, 2017

Explosions are a common cause of fires and a lot time and resources has been spent in coming up with the best ways of preventing an explosion ever happening. The following 4 techniques of 'Structural Prevention' involve constructing buildings in such a way that is specifically designed to prevent fires. The techniques have been proven to effectively limit the risk of explosions and fires, helping save lives in an often subtle way.

The first technique to be described is 'compartmentation'. Dividing a building into compartments or fire-tight cells using fire resistant materials can prevent the spread of fire and smoke within a building as well as the passage of vapour or dust clouds.

Fire compartment walls, floors and doors generally must provide a 60-minute resistance to fire, but this may vary depending upon the level of risk within the compartment. Walls, floors and doors subdividing such compartments generally must provide a 30-minute resistance.

Ceiling and floor voids as well as openings around pipe work and other services can allow air to feed a fire, as well as assisting in the spread of fire and smoke. Fire Stopping can be described as preventing the spread of smoke and flame by placing obstructions across air passageways.

The second effective technique is isolation. Isolation stops the explosion reaching other areas of the plant through pipes and ducts. It prevents the pressure from a primary explosion starting a secondary explosion and prevents the possibility of jets of flame issuing from long pipes. Depending upon the maximum explosion pressure, vessels may be constructed to contain the explosion. Most vessels that may be at risk of dust explosions are designed so that they will absorb the force of an explosion and not rupture.

The third technique is effective plant layout. Buildings that could be in danger of dust explosions must be designed along the same lines as any plant which has an explosion risk. The following features should be considered:

• Wherever possible, they should be isolated from other buildings
• Buildings should be preferably one storey high
• If inside, the vulnerable area of the building should be reinforced
• The rest of the areas of the plant must protected by a blast wall
• Sufficient venting to avoid structural damage from over pressure must be provided

The fourth technique is suppression. There are 3 ways to avoid creating an explosive dust cloud without modifying the dust itself:

• By adding inert gas to the atmosphere. This will reduce the amount of oxygen in the process area and thus reduce the chances of explosion
• By ensuring the dust is outside of its explosive (flammable) limits
• By adding inert dust, however this is not suitable for many industries as it contaminates the product.

The above 4 techniques are some of the main fundamental ways of preventing loss from fires right at the first stage of building an environment to live in or to work in. Designing a structure in such a way that helps prevent fires and helps limits the potential of loss during a fire is the best way of ensuring survival in the case of a fire emergency. Further information should also be sought to learn about the additional ways of preventing loss due to fire, to ensure that all eventualities are considered.
Article Source: http://EzineArticles.com/expert/S_Davis/1012462

Wednesday, August 23, 2017

As a business owner where you send your teams to work in
hazardous working conditions, you need to take all the safety protocols
into consideration to ensure their safety at all times. Any company that
uses gas, should take advantage of gas detection systems, which can
make a significant different between life and death in the event of a
gas leak or serious problem.

One of the main benefits of gas
detection systems in hazardous working environments is the protection
that they provide. Teams are immediately made aware of any problems,
giving them the ability to evacuate the area before the problem becomes
more serious. This also enables the company to send an experienced
professional into the area to detect the problem and make necessary
repairs. This can be beneficial in a host of industries where team's
lives may be at risk should a gas leak occur.

Another benefit of
gas detection systems is that you enjoy peace of mind that gas levels
are constantly being monitored. In the event that gas is detected late,
this can lead to serious implications, even possible death. If the teams
are working with welding equipment or open flames, then the risk is
increased even further than if they were just to breathe in the gas
until they can get out to safety. As gas leak is exceptionally serious
and you cannot take a risk with your teams working in conditions where
an undetected leak can lead to serious bodily harm.

Further, you
will find that gas detection systems can also help you reduce your
maintenance costs now and moving forward. By knowing that your systems
are running properly and there are no gas leaks, you can maintain your
systems with ease. When you know there is a potential problem, you can
arrange immediate repair and enjoy peace of mind that you are doing
everything possible to keep your teams safe at all times.

In
addition to this, one of the many benefits to installing gas detection
systems at your business is that you are complying with health and
safety regulations. It is your duty as a business owner to ensure that
the health and safety regulations are adhered to at all times. In
addition to having to comply, you also want to do it to ensure the
safety of your teams at all times, which means that you are doing
everything you can to ensure their safety every time they come into work
and work in some of the most dangerous working environments.

When
it comes to gas detection systems, there is more than simply having the
system installed. You want to focus on every aspect of the team's
safety, ensuring that if they are engulfed by gas, they know where to go
and how to escape the dangerous situation they have found themselves
in.

This is why it's advisable to find a reputable company to
assist you in the planning of your gas detection systems, ensuring that
you have all the procedures and products in place to reduce injury or
harm to your team members. This should include alarm systems. When the
gas detection system identifies a problem, it should sound an alarm
which immediately tells the team that there is a problem and they need
to get to safety immediately.

Further, you should consider adding
lighting. If the gas detection system identifies a problem and the alarm
sounds and then there is an explosion which cuts the power, you need to
know your teams can still find their way out of where they are and get
to safety in the shortest period of time.

Thursday, August 17, 2017

The preliminary requirement for conceptualizing or building
anything is engineering; and it is an established fact that its
consulting is way better than interacting with an individual.

Consulting services offers several benefits:

A
consulting firm will engage a group of experts who bring their
experience into your project. They are goal oriented and take into
account important scientific and economic factors. They understand the
project and related problems and come up with intelligent cost-effective
options to benefit the parent party.

The best part of consulting
against working with an individual is that many minds come together,
debate, deliberate and construct a viable solution. This may not be
possible while working with a single engineer. After all a consulting
team will constitute, not just engineers, but technologists, business
analysts and other domain experts.

Obviously when a team of
experts from related fields, work together under a mechanical
engineering consultant, the collaborative effort along with the several
important and complex factors that eventually contribute to the success
of the project are taken into account.

The basic concept of
consulting is to help businesses meet their design and construction
needs. The requirement may range from building a completely new
structure replete with heating, air-conditioning and electrical fittings
or renovating an existing building to suit client requirement.

Consultants
offer a range of services in building science and engineering that
include land assessment, building plans, landscaping, inspect and repair
existing structures and more. Firms make use of quality software such
as CAD and the like to create mechanical assemblies based on
assessments.

Advanced engineering consulting includes:Analysis,
diagnosis, designs and operation of mechanical systems; expertise in
fracture of manufacturing materials; mechanics as well as the dynamics
of fluid flow; and thermodynamics.

Basically a modern mechanical
engineering consultant works on everything from transportation, food
production, building, energy generation to electronic devices. They
improve clients' business processes by providing quality solutions.

Every consulting firm must take the following steps to popularize their service:

• Carry out an extensive market research to identify potential business.

• Define services so that prospective clients get a basic understanding of the services

• Have a website that clearly highlights consulting services

Advanced engineering consulting:

Accomplished
consultants provide quality, safe and cost-effective consulting
services. They have the capability to create digital representations of
mechanical drawing layers so that the client can actually see the shape
the firm intends to give the project. Services include: 2D drafting,
parametric modeling, assembly modeling, production drawings, bill of
materials etc.

Monday, August 14, 2017

Maintaining and ensuring your test equipment is properly
calibrated is essential if you are to obtain good and usable results
from your experiments. Test equipment machines are only as good as the
results they provide and if your machine is poorly maintained and
inaccurate then obviously so will your conclusions be.

When you
first purchase a brand new piece of testing equipment it should normally
arrive with a certificate confirming that it was calibrated before
leaving the manufacturers. Throughout the life of the apparatus it is
important to have it regularly serviced and maintained and most
importantly calibrated. The certificate that comes with re-calibration
is your proof of a well-maintained machine and this will work in your
favour when qualifying your test results.

A calibration
certificate is also useful should you wish to sell any piece of
machinery. You are more likely to get a good price if you are able to
provide an audit trail, which proves that your equipment has been well
looked after and cared for, and that its reliability can be confirmed.

Along
with proof of calibration for quality audits and proof that your
apparatus meets nationally accepted requirements it will also show the
level and professionalism to which it has been calibrated.
When
checking on the calibration certificate for a particular machine,
especially if you are buying a used or second-hand model, make sure it
has the following information: The correct instrument identification
number, environmental conditions at the time of calibration, proof that
the tests were conducted to a high standard and that there is an
auditable, paper trail for the particular machine.

Quite often
used models are sold as seen and you will have to pay an additional cost
for calibration to be undertaken. Should you require this additional
service, make sure you have the correct documentation afterwards.

You
can also request a calibration certificate with data. While most
certificates confirm the working parameters you may wish to have a copy
of the actual data modes and ranges that the machine was tested against.
Although tests conducted with data provided give you an accurate
indication of the machine's capabilities, the extra information does
also tend to cost that little bit extra.

Remember, whether you are
buying a brand new test appliance or a second-hand one, or if you are
perhaps leasing it, always check to make sure the equipment has been
accurately calibrated to produce the desired information you are looking
for.

Friday, August 11, 2017

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The major distinction that separates our firm from others is the
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Tuesday, August 8, 2017

Invention of Robots has brought about revolutionary changes in
the field of industrial manufacturing. In the earlier part of the
century humans were engaged in jobs, which were very dangerous and
involved serious health hazards, but in 1956, Unimation a company
founded by George Devol and Joseph F. Engelberger invented the first
robot. These were initially used in industries where it was required
that dangers involved in working should be reduced like in spot welding,
die casting and forging and then gradually they were employed in areas
requiring greater strength and accuracy than human beings.

Industrial
Robots are automatic devices, which to an extent simulate the human
behavior or more specifically human activity. Robots are important part
of the science of Automation. Automation involves machines and computers
that are capable of learning and performing various types of
operations. The word robot has been derived from the Czech word "robota"
meaning compulsory labor. The robots are used in industries to perform
various functions like material handling, spot welding, spray painting,
die casting, ironing, forging, assembly operations, palletizing,
dispensing, testing, water jet cutting, picking and placing heavy goods
etc.

Robots are made in various shapes and sizes and generally
their load carrying capacity depends up on their size and strength. An
average human sized robot is capable of carrying a load of more than 100
pounds and can also move it very quickly at the rate of +/-0.006
inches. One of their major advantages is that they can work continuously
for days and years at a stretch without developing any fault. Due to
this persistent accuracy robots are fast becoming indispensable part of
various industrial set-ups. Most often these robots are used for
repetitive painting, welding and operations like picking up and placing
products into the machines.

The industrial robots can be
programmed for performing a single function at a time and can only
perform that particular function till they are reprogrammed. The cost of
a robot is not very huge, but generally the cost of programming the
robot is so high that instead of reprogramming it the manufacturers find
it more economical to buy a new one for a different task. In simpler
terms we can say that usually the cost of the robot is just a fraction
of the cost of programming it.

Robots are made up of easily
available materials. Steel, cast iron and aluminum are commonly used for
making the arms and bases of robots. In mobile robots, rubber tires are
fixed for smooth and quiet operation. Robots may be electronically
operated and also laser or radio controlled. The exposed parts of the
robot are enveloped with flexible neoprene sheaths and bellows.

The
importance of robots in industries is increasing day by day and they
constitute a very important part of the modern industries. Robots have
made so many things possible, which could not be even thought of around 6
decades ago. They have taken the place of manual labor, especially in
places where people worked in very dangerous and hazardous conditions
like welding, die casting and forging. They have brought about
revolutionary changes in the field of industrial manufacturing.
According to a research conducted by the United Nations Economic
Commission for Europe the worldwide purchase for robots is increasing at
the rate of approximately 19% every year.

In recent years Robots
are also being used in industries like consumer electronics and food
packaging where robots outweigh the precision and quality of assembling
the products as compared to work done by human hands. Earlier on some
people protested the inclusion of robots in industries on the account
that this will render many people unemployed. But these fears have also
been allayed and the best argument in this regard has been given by
economist James Miller. He says "True, the existence of automation might
depress workers' wages but it shouldn't ever leave them unemployable."

Saturday, August 5, 2017

Today, we live in the age of technology and are rapidly relying
more and more on machines to make our lives easier. This also applies to
our industries where machinery is replacing evermore people in the day
to day operations. Although some people are against this, any practical
person would see that the machines, without question are a boon to all
humankind. By taking over repetitive tasks, they leave human minds free
to explore about new and creative ways to get the job done. This
obviously is a good thing as we are now in a position to enjoy the finer
things in life. The following article explores some of the advantages
that are to be had if a company chooses to adapt automation in its
processes.

Faster Production

This undoubtedly is a
major advantage of working with machines. Since they are programmed
exclusively to perform certain tasks, machines accomplish them at a
faster rate when compared to their human counterparts. Machines are also
free of boredom and fatigue and hence are able to perform the same
tasks over and over again with the same speed. The best example for this
would be automated dispensing machines. These can be adapted into any
production line which requires dispensing. This would drastically reduce
the amount of time taken for a single production cycle and thereby
increase the productivity of the undertaking. If fully fledged
automation is not an option at the moment, it might beneficial to know
that there are manufacturers who offer contract dispensing services.
This would also increase the rate of productivity by a considerable
percentage.

High Degree of Efficiency

It is not just
enough to increase the rate of production as who would want a product
that is faulty no matter how fast it is produced. Since machines are
fatigue free, they also accomplish tasks with zero errors. Such high
degree of efficiency is mandatory for certain crucial processes such as
air plasma surface treatment which used for ultra-fine cleaning. In such
cases using manpower to accomplish the task is definitely not
recommended as the saying goes 'to err is human'. There is just no room
for error in such processes and programmed machines are literally our
only option. A high degree of efficiency also means that wastage is
almost zero and in today's world of fast depleting natural resources,
this point cannot be stressed enough.

Reduced Cost of Production

Though
the initial cost of automating your factory might cause a dilemma, in
the long run this would certainly play to your advantage. By
implementing automated dispensing machines, you would no longer require
as much man power as previously required. This would obviously cut down
all the expense relating to human resources which is a contributing
factor to the overall cost of production. Less wastage would also
translate to reduced expenditure and in an industrial setting where
production is undertaken in a very large scale, the savings would be too
much to neglect.

Wednesday, August 2, 2017

Water pollution today has reached alarming levels in most parts
of the world. Surface freshwater bodies like ponds, lakes, streams and
rivers have become increasingly polluted. This has resulted in
groundwater becoming an important source of drinking water in many
countries. In the U.S alone over half the population depends on
groundwater supply for daily water needs. Groundwater is today used for a
variety of purposes from agriculture to industrial, to irrigate large
farms as well as in the production of goods.

Groundwater pollution causes

Increased
human activities like construction and mining have resulted in
pollution percolating into natural groundwater reservoirs. Some of the
causes of groundwater pollution also include stagnant storm and rain
water as well as surface water runoffs containing high amount of
chemicals and organic waste like sewage. This results in large scale
contamination of groundwater resources rendering it unfit for human use.

Groundwater remediation

Along
with waste water treatment plants which seek to use recycled water,
groundwater remediation has also become an important initiative to
provide safe and clean water for human use as well as conserve the
environment. Groundwater remediation involves specialized equipment and
experience to conduct the various purification operations. Groundwater
filtration involves removal of solid and dissolved impurities which
includes organic material, chemical substances as well as gaseous
elements.

Different remediation techniques

There
are different techniques used to purify groundwater. An effective
method involves use of vacuum machinery to pump out groundwater for
treatment as well as extraction of gaseous vapors from ground water and
soil. The method known as dual phase extraction makes use of carbon
adsorption process by way of granular activated carbon filters and
portable water filtration units.
Most groundwater remediation
techniques use a combination of different methods for water purification
depending upon the requirements. For example if the groundwater
contains a high concentration of heavy metals then chemical
precipitation reaction is used to ensure conversion of the metal ions
into insoluble compounds. These particles are then removed by way of
simple filtration or by way of settling chambers.

Activated carbon particles

Activated
carbon is an important part of the purification process owing to its
high surface area which causes organic impurities to chemically bind to
the carbon particles. This process is known as adsorption and is highly
efficient in removing dissolved organic impurities which even boiling
the water does not render harmless. Active carbon is used in the form of
fine granules spread out over a wire mesh to further increase their
surface area for maximum effectiveness.

Groundwater remediation is
an important aspect of maintaining public health and as such should be
conducted at regular intervals by the concerned health authorities.