My brakes are giving me a headache too. A bit of a different problem to yours, it pulls really hard to the right as soon as I touch the brake pedal.
I've figured that the left brake isn't stopping as as well as the right brake.
Even at slow speeds it pulls REALLY hard to the right going forwards, and REALLY hard to the left going backwards.

I've replaced the front brake hoses, bled the system, made sure the calipers work properly, changed the wheel bearings and it's made no difference at all. I just don't get it.
The only things I haven't messed with are the discs and pads but I can't see that'd make much difference.
I suppose it might be worth changing the pads just in case they're contaminated or something on the left side. The only problem is I've got two different calipers on the front of my car, so the pads are probably different in each which means I'd have to buy two sets of pads just to do the job and I hate wasting money _________________Alan

Do you mean the piston in the caliper? If you do, I've already done that. I've squeezed it all the way in and then pressed the brake pedal to push it back out, done this loads of times to make sure it all moves properly and it seems fine._________________Alan

Ive changed fluid,bled,bled and bled again,changed the front right calper for a brand new asin one and its still pulling so i wasted my money on that eh!!

cheers

Liam

Shame you didn't change the front left one and still had the original knocking about. I could do with trying a different caliper to see if anything changes on mine. I could have bought if off you if made any difference _________________Alan

Liam where did you get your new caliper from?
In the morning I'm gonna post pictures here of my two different brake calipers, can you have a look and tell me which one, if any of them, are the same as your Aisin one please._________________Alan

Ok here's my two different calipers which I think may be causing unequal braking.

Which is the correct one and what is the other off of?
Are the calipers from the 410 / 413 / Samurai etc interchangeable, as in, can I get two calipers from a 410 for instance, and fit them on my Samurai?

you can gaurantee the aisin one was part of a pair and the tight son of a preacherman fitted a different one as the aisin one cost about £130,i know this as i bought a new one for mine!!!!!_________________Ive created a monster.............

Liam where did you get your new caliper from?
In the morning I'm gonna post pictures here of my two different brake calipers, can you have a look and tell me which one, if any of them, are the same as your Aisin one please.

from my man at the auto place that gets things for me,i am pretty sure it was about £130 so not cheep,special order item mate _________________Ive created a monster.............

Sh*t, so it's gonna cost me a fortune! The wife's going to kill me, we're trying to move house and works a bit thin on the ground at the moment, making money a bit tight and she's getting fed up with packages keep arriving for the Suzuki . I told her there was no more money needing to be spent on it, so she wont be amused.

Assuming yours has the standard calipers on it, that means I can probably get hold of a secondhand nearside Samurai caliper and it'll be the same as my offside one, which will hopefully cure the problem as it'll then have two Aisin calipers.

[quote="ideal_dog"]Sh*t, so it's gonna cost me a fortune! The wife's going to kill me, we're trying to move house and works a bit thin on the ground at the moment, making money a bit tight and she's getting fed up with packages keep arriving for the Suzuki . I told her there was no more money needing to be spent on it, so she wont be amused.

lol
when i tell my wife that she knows iv just spent 2G lol

DONT TELL HER YOU WILL MAKE YOUR MONEY BACK WHEN YOU SELL IT (she will want you to sell it)