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Done some more testing and although quiting RR solves the problem, it is NOT the cause.

If I am on the desktop with nothing running and I pull the power lead out of the lilli, when I re-insert it the screen is flashing with the right of the desktop on the left and all shunted over about 400pixels. It does stop its self if I leave it, but if RR is running it carries on forever!

The skin in use makes no difference, and it doesn't do it when the screen goes off for engine crank, only when power has been off any length of time. At this stage it does seem to be a Lilli problem! Tried it on two differnet power feeds to and it makes no difference

I am now pretty sure the 800x480-->640x480 issue is caused by a combination of the registry and the video drivers so once my CD-ROM is attached I will redo those...