This is the COMPLETE OfficialGeneral Assembly Procedure Manual for the Komatsu Hydraulic Mining Shovel.

This manual describes how to assemble the units into the completemachine.It's contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes.

This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.

This General Assembly Procedure manual provides you with everything you need to know in order to assembly your machine safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.Diagrams are provided with the listings to aid the service technician in identifying clearly the parts that need to be ordered.

Models And Serials :

All Years & Serials Covered

CONTENTS :

1. Assembly of the Undercarriage................................................................211.1 Track tensioning system.........................................................................312. Assembly of the Cable Reel Unit..............................................................333. Assembly of the Superstructure Platform onto the Undercarriage...........354. Assembly of the Prime Drive Unit to the Superstructure Platform............374.a Mounting of the hydraulic access ladder................................................395. Assembly of the Boom Cylinders and the Stick Cylinder to the Boom.....435.a. Assembly of the Boom.........................................................................456. Assembly of the Counterweight...............................................................477. Mounting of the Fuel Tank or Main Switch Cabinet for Electrical Driven Unit......498. Mounting of the Cab Base........................................................................519. Mounting of the Cab with Support Frame.................................................5310. Mounting of the High Pressure Hoses and Hydraulic Oil Tank...............5511. Mounting of the Hydraulic Oil Cooler.......................................................6112. Mounting of the Hand Rails, Cat Walks, Steps and the Grease Barrel Crane...6713. Mounting of Cable transfer to the Operators Cab...................................6913a. Installation of Hydraulic Hoses to the Attachment and Rotary Joint......7114. Checking of direction motor rotation.........................................................7315. Connection of Electric Cables..................................................................7516. Filling the Hydraulic System....................................................................7917. Pre-checks prior Initial Start-up...............................................................8117.1 General..................................................................................................8117.2 Only with Electric Drive.........................................................................8317.3 Initial Start up.......................................................................................8318. Assembly of the Stick to the Boom.......................................................8519. Mounting of the Stick Cylinders to the Stick...........................................8720. Assembly of the Bullclam Bucket to the Stick........................................8921. Mounting of the Pin Seals......................................................................9322. Putting the Lubrication System into operation.......................................9523. Checks and Adjustments Prior Commisionning.....................................97Metric standard thread...............................................................................99Metric fine thread.......................................................................................101