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products

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Beton-WIN process control system for concrete plants

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Beton-WIN

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The Beton-WIN SQL System allows the manual and automatic control of the processes in the
concrete mixing plant. Thanks to its modular structure, a tailor-made plant control can be created.
For
this, only the hardware and software modules necessary for the specific production process
will be compiled.

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Function

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The administration computer Beton-WIN manages all master data like recipes, clients, construction sites, materials used, statistics etc.
Clearly laid out menus and self-explaining buttons give the operator a maximum operating comfort and a very
good overview. Basic knowledge of the operating system Microsoft Windows is enough to operate Beton-WIN rapidly and without problems.
All lists and statistics can be accessed with different sorting orders and output with any time frame. All statistics are displayed tabularly or graphically. The Beton-WIN has a data export module, which can can export all statistics as xls, xml, csv or txt files.
These data can be checked and processed individually.
The Beton-WIN can record unlimited data quantities. Data size does not matter, the speed does not
diminish significantly with bigger data sizes. This data can be transferred to a central ERP with a USB stick, by disk, modem or through a network. All master data of one or more plants can be managed centrally and transferred to the plant. The operator in control of the mixing does not need to enter
data, if that is what you wish. Furthermore, the consistency of the data between the mixing control and the
ERP is guaranteed.
With the Beton-WIN SQL server, you can access the data bases rapidly and safely. It is a server-client application and disposes of an independent backup system which saves the data of the complete data bases time-controlled.

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Materials

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Master data administration

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Administration of customer addresses with name, place, search term, street, phone, remarks and lock indicator, accessible through customer number or search term

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Administration of construction site data with allocation to the customer

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Administration of vehicle data including load quantity, licence number, name of the driver and low quantity

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Order processing

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Processing of main orders and pre-scheduled orders

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Selection for print-out with actual values or advertising texts

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Pre-print of delivery notes

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Deletion of orders after completion, separately, selected or after an adjustable time in days (max. 9 999 days)

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Cash sales module: invoice print-out on the delivery note

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Material scheduling

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Scheduling for all components

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Scheduling with selection of single orders

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Automatic calculation of quantities

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The Beton-WIN process control system consists of:

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1 industrial PC

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1 or more LCD displays 22, 24 or 26 inches

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1 keyboard

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1 mouse

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1 remote maintenance module

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1 USB stick for data back-up

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1 Recovery DVD

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1 Beton-WIN administration and process control software

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1 Windows 7 licence

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1 SQL data base licence

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1 Soft PLC licence

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Production

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The process control software control the batching process in manual and automatic operation. The mixing plant is displayed schematically. All relevant processes and plant statuses as well as error messages in clear text with time and date are graphically displayed.

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Recipe controlled production process

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All scales are displayed on the screen

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Operating System Windows 7

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Adjustment of the water correction and the mixing rate fresh / recycling water with the mouse

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Display of the process diagram

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Continuous automatic overrun calculation for each recipe

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Water stop function by mouse click on filling and emptying

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Change of quantity during production

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Change of silo while dosing

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Double filling lock for mixer

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Control times of the plant individually adjustable

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Output of error messages

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Operating hours counter for all drives

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Maintenance module: Every motor, valve and every limit switch can be monitored. If a beforehand defined condition is fulfilled, a message in clear text will appear and it will be saved in a file for later processing

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Acronis TrueImage software package and manual

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USB stick as memory

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Remote maintenance Beton-WIN

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Through this connection all functions of the plant can be tested, accepted or changed.

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through ISDN, network or internet (VPN)

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Remote maintenance software TeamViewer

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Remote maintenance for I/O interface (PLC)

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Remote maintenance for BTK-WIN

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Remote maintenance for BTS-WIN

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Remote maintenance for BTW-500 scale display

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Spare parts provision

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The hardware of the Beton-WIN SQL system is based on standard industry computer hardware. Thus, a fast and easy spare parts provision is ensured by standardized PC components.

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Options

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Water Batching System BT-7000

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Nowadays, the concrete quality is of vital importance for the industrial production process. In order to meet the increasing quality demands, it is essential to control and regulate the moisture content. The Water Batching Computer BT-7000 determines the moisture of the concrete in the mixer
fast and exactly. It calculates and doses the water to be added and is thus the basis for a constantly optimal concrete quality.

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Sand Moisture Measurement BTS-WIN

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The BTS-WIN measures the moisture continously while the batching is running. Afterwards the sand / water correction will be executed during the batching.The measured sand moisture values are displayed in the corresponding silo.