This is my first gun that I made which was originally made to only goto 200PSI, but I was thinking about converting (gauge) to 300PSI, I know it can goto 300+ PSI but also know that some parts of it are not rated over 150PSI so my real safety concern is how likely is a catastrophic failure at 300PSI and what would the likely debris potential be?

I would really like to piece together some of these pipes and fittings and pressure to 300+ PSI and shoot different parts of it from a distance with a rifle and record the results of how well it holds up under catastrophic failure.

The all metal construction will do fine for external safety. The most likely point of failure is the piston inside the QEV so any failure parts would eject from the barrel. Safety concerns is in a failure is an accidental discharge. Assume it can go off unexpectedly when it is being filled and keep it pointed in a safe direction downrange when filling.

Those metal parts will probably hold 2,000psi, but that would decimate the seals. Most schedule 40 metal fittings are rated to 150psi, but that's a load of crap, they're good to much higher.

Shooting it with a rifle won't properly simulate failure, but go right ahead . In my opinion though, unless you have a large-calibre sniper rifle with armour-piercing rounds dead on, it won't do anything. Because of the curvature of the pipes, projectiles will ricochet off and just scratch.

If you shoot it under pressure, it may crack or have a hole punched in it and the pressure will escape. I don't see it failing in any catastrophic way. You may consider pressure testing the cannon by doing hydro testing. That may ease your mind, but don't destroy the thing! Use it! I know my next cannon project will by hydro tested before use.

I do beg to differ that it would take large-caliber AP rounds to harm pipe like that. I know for a fact that my Mosin-Nagant, firing standard-issue military surplus 7.62x54R, will easily penetrate. So will .30-06, .308, 7.62 NATO, and pretty much any standard-issue military rifle round. And I'm not talking about armor-piercing rounds, just conventional steel-core rounds.

I personally measured 3/8" penetration into a steel tank-cap using 7.62x54R. And even a glancing shot can splash a lot of metal away. I have target frames that will show that clearly enough...

Daltonultra wrote:I personally measured 3/8" penetration into a steel tank-cap using 7.62x54R. And even a glancing shot can splash a lot of metal away. I have target frames that will show that clearly enough...

That qev should be fine at 300 psi. If you want to be safe, don't load any ammo, keep the barrel away from anything important, and fill to 300psi. If you hear any hissing out the barrel, your qev is about to blow.

I have used 1/4" qev of the same style all the way to 600psi.

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jackssmirkingrevenge wrote:I wonder... if you put flammable vapours inside a lady... could you get her to diesel?

That qev should be fine at 300 psi. If you want to be safe, don't load any ammo, keep the barrel away from anything important, and fill to 300psi. If you hear any hissing out the barrel, your qev is about to blow.

I have used 1/4" qev of the same style all the way to 600psi.

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jackssmirkingrevenge wrote:I wonder... if you put flammable vapours inside a lady... could you get her to diesel?