Who is going to print them up for you??? When I had the tee shirts for my Coffee Shop printed up I was able to get them for about $8-11 each. All I had to do was give the guy a picture of the logo and in 3 days I had 20 shirts.

When you get them done put me down for a couple

There's a place here in Oakland that's an offshoot of Graphic Visions, a company that I've had some shirts and signage done at in the past. I could probably save some money getting it done through one of the online companies, but for something like this, it's probably better to have it done locally through somebody you can work with personally, which holds true for many things.

A person who likes the shirt will always buy a bigger size but will never buy a smaller size than they wear. So as you suggested L and XL are the where to pump up. I've used a % split like this in the past.
S 10
M 5
L 40
XL 40
XXL 5

I like the long sleeve because I can have my initials embroidered into the cuffs. It helps to distract from the blown out elbows when I refuse to toss a favorite out. My sweethearts first choice would be a short sleeve L

Bob wrote:A person who likes the shirt will always buy a bigger size but will never buy a smaller size than they wear. So as you suggested L and XL are the where to pump up. I've used a % split like this in the past.S 10M 5L 40XL 40XXL 5

I like the long sleeve because I can have my initials embroidered into the cuffs. It helps to distract from the blown out elbows when I refuse to toss a favorite out. My sweethearts first choice would be a short sleeve L

Bob, thanks for the input! I think that'll work. I figure on getting a mix of short sleeve, long sleeve and maybe some hoodies too.