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Plumbing (3179 views - Plant Design)

Plumbing is any system that conveys fluids for a wide range of applications. Plumbing uses pipes, valves, plumbing fixtures, tanks, and other apparatuses to convey fluids. Heating and cooling (HVAC), waste removal, and potable water delivery are among the most common uses for plumbing, but it is not limited to these applications. The word derives from the Latin for lead, plumbum, as the first effective pipes used in the Roman era were lead pipes.
In the developed world, plumbing infrastructure is critical to public health and sanitation. Boilermakers and pipefitters are not plumbers, although they work with piping as part of their trade, but their work can include some plumbing. Go to Article

Plumbing reached its early apex in ancient Rome, which saw the introduction of expansive systems of aqueducts, tilewastewater removal, and widespread use of lead pipes. With the Fall of Rome both water supply and sanitation stagnated—or regressed—for well over 1,000 years. Improvement was very slow, with little effective progress made until the growth of modern densely populated cities in the 1800s. During this period, public health authorities began pressing for better waste disposal systems to be installed, to prevent or control epidemics of disease. Earlier, the waste disposal system had merely consisted of collecting waste and dumping it on the ground or into a river. Eventually the development of separate, underground water and sewage systems eliminated open sewage ditches and cesspools.

Most large cities today pipe solid wastes to sewage treatment plants in order to separate and partially purify the water, before emptying into streams or other bodies of water. For potable water use, galvanized iron piping was commonplace in the United States from the late 1800s until around 1960. After that period, copper piping took over, first soft copper with flared fittings, then with rigid copper tubing utilizing soldered fittings.

The use of lead for potable water declined sharply after World War II because of increased awareness of the dangers of lead poisoning. At this time, copper piping was introduced as a better and safer alternative to lead pipes.[11][12]

History

For many centuries, lead was the favoured material for water pipes, because its malleability made it practical to work into the desired shape. (Such use was so common that the word "plumbing" derives from plumbum, the Latin word for lead.) This was a source of lead-related health problems in the years before the health hazards of ingesting lead were fully understood; among these were stillbirths and high rates of infant mortality. Lead water pipes were still widely used in the early 20th century, and remain in many households. In addition, lead-tin alloysolder was commonly used to join copper pipes, but modern practice uses tin-antimony alloy solder instead, in order to eliminate lead hazards.[14]

Despite the Romans' common use of lead pipes, their aqueducts rarely poisoned people. Unlike other parts of the world where lead pipes cause poisoning, the Roman water had so much calcium in it that a layer of plaque prevented the water contacting the lead itself. What often causes confusion is the large amount of evidence of widespread lead poisoning, particularly amongst those who would have had easy access to piped water.[15] This was an unfortunate result of lead being used in cookware and as an additive to processed food and drink, for example as a preservative in wine.[16]Roman lead pipe inscriptions provided information on the owner to prevent water theft.

Wooden pipes were used in London and elsewhere during the 16th and 17th centuries. The pipes were hollowed-out logs, which were tapered at the end with a small hole in which the water would pass through.[17] The multiple pipes were then sealed together with hot animal fat. They were often used in Montreal and Boston in the 1800s, and built-up wooden tubes were widely used in the USA during the 20th century. These pipes, used in place of corrugated iron or reinforced concrete pipes, were made of sections cut from short lengths of wood. Locking of adjacent rings with hardwood dowel pins produced a flexible structure. About 100,000 feet of these wooden pipes were installed during WW2 in drainage culverts, storm sewers and conduits, under highways and at army camps, naval stations, airfields and ordnance plants.

Cast iron and ductile iron pipe was long a lower-cost alternative to copper, before the advent of durable plastic materials but special non-conductive fittings must be used where transitions are to be made to other metallic pipes, except for terminal fittings, in order to avoid corrosion owing to electrochemical reactions between dissimilar metals (see galvanic cell).[18]

Bronze fittings and short pipe segments are commonly used in combination with various materials.[19]

Difference between pipes and tubes

The difference between pipes and tubes is simply in the way it is sized. PVC pipe for plumbing applications and galvanized steel pipe for instance, are measured in IPS (iron pipe size). Copper tube, CPVC, PeX and other tubing is measured nominally, which is basically an average diameter. These sizing schemes allow for universal adaptation of transitional fittings. For instance, 1/2" PeX tubing is the same size as 1/2" copper tubing. 1/2" PVC on the other hand is not the same size as 1/2" tubing, and therefore requires either a threaded male or female adapter to connect them. When used in agricultural irrigation, the singular form "pipe" is often used as a plural.[20]

Pipe is available in rigid "joints", which come in various lengths depending on the material. Tubing, in particular copper, comes in rigid hard tempered "joints" or soft tempered (annealed) rolls. PeX and CPVC tubing also comes in rigid "joints" or flexible rolls. The temper of the copper, that is whether it is a rigid "joint" or flexible roll, does not affect the sizing.[20]

The thicknesses of the water pipe and tube walls can vary. Pipe wall thickness is denoted by various schedules or for large bore polyethylene pipe in the UK by the Standard Dimension Ratio (SDR), defined as the ratio of the pipe diameter to its wall thickness. Pipe wall thickness increases with schedule, and is available in schedules 20, 40, 80, and higher in special cases. The schedule is largely determined by the operating pressure of the system, with higher pressures commanding greater thickness. Copper tubing is available in four wall thicknesses: type DWV (thinnest wall; only allowed as drain pipe per UPC), type 'M' (thin; typically only allowed as drain pipe by IPC code), type 'L' (thicker, standard duty for water lines and water service), and type 'K' (thickest, typically used underground between the main and the meter). Because piping and tubing are commodities, having a greater wall thickness implies higher initial cost. Thicker walled pipe generally implies greater durability and higher pressure tolerances.

Wall thickness does not affect pipe or tubing size.[21] 1/2" L copper has the same outer diameter as 1/2" K or M copper. The same applies to pipe schedules. As a result, a slight increase in pressure losses is realized due to a decrease in flowpath as wall thickness is increased. In other words, 1 foot of 1/2" L copper has slightly less volume than 1 foot of 1/2 M copper.[citation needed]

Materials

Water systems of ancient times relied on gravity for the supply of water, using pipes or channels usually made of clay, lead, bamboo, wood, or stone. Hollowed wooden logs wrapped in steel banding were used for plumbing pipes, particularly water mains. Logs were used for water distribution in England close to 500 years ago. US cities began using hollowed logs in the late 1700s through the 1800s.[11] Today, most plumbing supply pipe is made out of steel, copper, and plastic; most waste (also known as "soil")[22] out of steel, copper, plastic, and cast iron.[22]

Steel

Galvanized steel potable water supply and distribution pipes are commonly found with nominal pipe sizes from 3⁄8 inch (9.5 mm) to 2 inches (51 mm). It is rarely used today for new construction residential plumbing. Steel pipe has National Pipe Thread (NPT) standard tapered male threads, which connect with female tapered threads on elbows, tees, couplers, valves, and other fittings. Galvanized steel (often known simply as "galv" or "iron" in the plumbing trade) is relatively expensive, and difficult to work with due to weight and requirement of a pipe threader. It remains in common use for repair of existing "galv" systems and to satisfy building code non-combustibility requirements typically found in hotels, apartment buildings and other commercial applications. It is also extremely durable and resistant to mechanical abuse. Black lacquered steel pipe is the most widely used pipe material for fire sprinklers and natural gas.

Most typical single family home systems won't require supply piping larger than 3⁄4 inch (19 mm) due to expense as well as steel piping's tendency to become obstructed from internal rusting and mineral deposits forming on the inside of the pipe over time once the internal galvanizing zinc coating has degraded. In potable water distribution service, galvanized steel pipe has a service life of about 30 to 50 years, although it is not uncommon for it to be less in geographic areas with corrosive water contaminants.

Copper

Copper pipe and tubing was widely used for domestic water systems in the latter half of the twentieth century. Demand for copper products has fallen due to the dramatic increase in the price of copper, resulting in increased demand for alternative products including PEX and stainless steel.

Plastic

Plastic pipe is in wide use for domestic water supply and drain-waste-vent (DWV) pipe. Principal types include:
Polyvinyl chloride (PVC) was produced experimentally in the 19th century but did not become practical to manufacture until 1926, when Waldo Semon of BF Goodrich Co. developed a method to plasticize PVC, making it easier to process. PVC pipe began to be manufactured in the 1940s and was in wide use for Drain-Waste-Vent piping during the reconstruction of Germany and Japan following WWII. In the 1950s, plastics manufacturers in Western Europe and Japan began producing acrylonitrile butadiene styrene (ABS) pipe. The method for producing cross-linked polyethylene (PEX) was also developed in the 1950s. Plastic supply pipes have become increasingly common, with a variety of materials and fittings employed.

PVC/CPVC – rigid plastic pipes similar to PVC drain pipes but with thicker walls to deal with municipal water pressure, introduced around 1970. PVC stands for polyvinyl chloride, and it has become a common replacement for metal piping. PVC should be used only for cold water, or for venting. CPVC can be used for hot and cold potable water supply. Connections are made with primers and solvent cements as required by code.[23]

PP – The material is used primarily in housewares, food packaging, and clinical equipment,[24] but since the early 1970s has seen increasing use worldwide for both domestic hot and cold water. PP pipes are heat fused, being unsuitable for the use of glues, solvents, or mechanical fittings. PP pipe is often used in green building projects.[25][26]

PBT – flexible (usually gray or black) plastic pipe which is attached to barbed fittings and secured in place with a copper crimp ring. The primary manufacturer of PBT tubing and fittings was driven into bankruptcy by a class-action lawsuit over failures of this system.[citation needed] However, PB and PBT tubing has since returned to the market and codes, typically first for "exposed locations" such as risers.

Polytanks – plastic polyethylene cisterns, underground water tanks, above ground water tanks, are usually made of linear polyethylene suitable as a potable water storage tank, provided in white, black or green.

Aqua – known as PEX-Al-PEX, for its PEX/aluminum sandwich, consisting of aluminum pipe sandwiched between layers of PEX, and connected with modified brass compression fittings. In 2005, a large number of these fittings were recalled.[further explanation needed]

Present-day water-supply systems use a network of high-pressure pumps, and pipes in buildings are now made of copper,[27] brass, plastic (particularly cross-linked polyethylene called PEX, which is estimated to be used in 60% of single-family homes[28]), or other nontoxic material. Due to its toxicity, most cities moved away from lead water-supply piping by the 1920s in the United States,[29] although lead pipes were approved by national plumbing codes into the 1980s,[30] and lead was used in plumbing solder for drinking water until it was banned in 1986.[29] Drain and vent lines are made of plastic, steel, cast-iron, or lead.[31][32]

There are many tools [36] a plumber needs to do a good plumbing job. While many simple plumbing tasks can be completed with a few common hand held tools, other more complex jobs require specialised tools, designed specifically to make the job easier.

Specialized plumbing tools include pipe wrenches, flaring pliers, pipe vise, pipe bending machine, pipe cutter, dies and joining tools such as soldering torches and crimp tools. New tools have been developed to help plumbers fix problems more efficiently. For example, plumbers use video cameras for inspections of hidden leaks or problems, they use hydro jets, and high pressure hydraulic pumps connected to steel cables for trench-less sewer line replacement.

Flooding from excessive rain or clogged sewers may require specialized equipment, such as a heavy duty pumper truck designed to vacuum raw sewage.[citation needed]

Problems

Bacteria have been shown to live in "premises plumbing systems". The latter refers to the "pipes and fixtures within a building that transport water to taps after it is delivered by the utility".[37] Community water systems have been known for centuries to spread waterborne diseases like typhoid and cholera, however "opportunistic premises plumbing pathogens" have been recognized only more recently; Legionella pneumophila discovered in 1976, Mycobacterium avium, and Pseudomonas aeruginosa are the most commonly tracked bacteria, which people with depressed immunity can inhale or ingest and may become infected with.[38]
These opportunistic pathogens can grow for example in faucets, shower heads, water heaters and along pipe walls. Reasons that favor their growth are "high surface-to-volume ratio, intermittent stagnation, low disinfectant residual, and warming cycles". A high surface-to-volume ratio, i.e. a relatively large surface area allows the bacteria to form a biofilm, which protects them from disinfection.[38]

Regulation

Much of the plumbing work in populated areas is regulated by government or quasi-government agencies due to the direct impact on the public's health, safety, and welfare. Plumbing installation and repair work on residences and other buildings generally must be done according to plumbing and building codes to protect the inhabitants of the buildings and to ensure safe, quality construction to future buyers. If permits are required for work, plumbing contractors typically secure them from the authorities on behalf of home or building owners.[citation needed]

In the United Kingdom the professional body is the Chartered Institute of Plumbing and Heating Engineering (educational charity status) and it is true that the trade still remains virtually ungoverned;[39] there are no systems in place to monitor or control the activities of unqualified plumbers or those home owners who choose to undertake installation and maintenance works themselves, despite the health and safety issues which arise from such works when they are undertaken incorrectly; see Health Aspects of Plumbing (HAP) published jointly by the World Health Organization (WHO) and the World Plumbing Council (WPC).[40][41] WPC has subsequently appointed a representative to the World Health Organization to take forward various projects related to Health Aspects of Plumbing.[42]