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Hi Bob,
Yes it is easy to get a good finish with ali.
I just think of it like timber and you can use just about all the same tools.
To cut unusual shapes in ali I use a hand scroll saw.
Welding ali was my last problem but I have the hang of it now.
Good luck with the side cover

Hi Sberry,
It does not matter how fancy they are, it is not a test, it is just showing how we have solved a problem in our workshops so we may encourage others to have a go.
None of this stuff is that hard, but can really save some time in the workshop.
Thanks for adding to this thread