May/June 2011

On the Cover:

The new Highland Wood Pellets plant in Merritt, B.C. recently began operations with the goal of reaching full production by August to meet market demand for the upcoming heating season. Read the full story on the new Merritt plant, and a sister plant in Kirkfield, Ontario, beginning on page 28 of this issue. (Photo by Paul MacDonald)

There are significant opportunities for “bio-age” products for the
Canadian forest industry, but tapping into these new markets is going
to be dependent on integrating this new industry with a healthy
conventional forest products industry.

Over the last few years, contractors have been “making do” with their logging equipment—but with things starting to improve for the industry, contractors such as Quesnel Bros. Logging of B.C. are starting to make equipment investments again.

Woodville Pellet Corporation has built two new wood pellet plants, one in B.C. and another in Ontario, each of which will initially produce 60,000 tons of pellets a year, and serve several markets, including for bio-energy.

B.C.’s Lo-Bar Log Transport, like all logging contractors, has had some tough sledding the last few years. But they’ve been able to grow, in part due to their fleet of efficient, fuel-sipping Ponsse harvesters and forwarders.

With this issue, Logging and Sawmilling Journal is now incorporating The Edge, Canada’s leading publication on research in the forest industry, into the magazine. Included are stories on Canadian Wood Fibre Centre/Natural Resources Canada and Alberta Innovates - Bio Solutions.

Investing in Iron

Over the last few years, contractors have been “making do” with their logging equipment—but with things starting to improve for the industry, contractors such as Quesnel Bros. Logging of B.C. are starting to make equipment investments again.

By Paul MacDonald

In the last three or four years, logging equipment across Canada has proven that it can truly go the distance.

Faced with an unprecedented downturn in the forest industry—and with their sawmill customers seeing lumber markets dry up—logging contractors hung on their equipment. And from feller bunchers to skidders to loaders, it delivered for them, and then some.

“Logging equipment tends to be fairly reliable these days,” says Gagnon. Which is a good thing, especially the last couple of years.

Vic Gagnon (above, right) and Darin Eliason (centre) are partners in Quesnel Bros. Logging, of Savona, B.C. and have recently been adding to their logging equipment line-up. The most recent additions came last fall with two Hitachi ZX 210 F-3 processors and a ZX 240 F-3 log loader. With Gagnon and Eliason is equipment operator Len File.

“Like a lot of people in the industry the last couple of years, we were surviving—and that was it,” says Gagnon. “We couldn’t buy any new logging equipment because things in the industry were so unsure. We wanted to upgrade our equipment, but there was no way that was possible.

“We ended up doing a lot of our own repairs, everything was cut to the bare bone,” he added.

And there really wasn’t a great deal to cut at Quesnel Bros. Gagnon and Eliason are very common sense, hands-on, hard working loggers, and run an efficient operation. And any debt they had was prudent debt—they were not overextended. “We kept things as basic as you can keep things. We did whatever we could to save money, and we hung on to equipment longer than we normally would. We were really thankful that the equipment worked so well.”

But things have slowly started turning around for the industry. Lumber prices are up thanks to increased demand for Canadian wood in China. And the U.S. housing construction market is very slowly showing signs of getting off life support.

“This year was a do or die year for us,” said Gagnon. And they are definitely doing on the equipment side, now that it looks like things are getting better.”Now that the really bad patch looks to be over, you have to grow again, and get new equipment. You have to be able to deliver the timber.”

A quick look at their current equipment line-up shows that Hitachi equipment, Hitachi dealer Wajax Equipment and Wajax salesperson Bob Long have all been taking good care of Quesnel Bros. They have a Hitachi EX 270-1 log loader, an EX 270-5 log loader, three ZX 200 processors, one ZX 210 F-3 processor, a ZX 240 F-3 log loader and a ZX 200 excavator.

The outfit has a long history with Hitachi, and Waratah processing heads. The operation had the very first ZX 200 log loaders out of the factory and one of the very first Waratah 622B processing heads.

“Bob and Wajax have looked after us pretty well,” says Gagnon. “And the Hitachi machines are good and reliable.” And service is key to keeping operations like Quesnel Bros working. “The service has been good from Wajax. I had a bearing go out on a loader recently, and the Wajax guys were able to do to the service work after hours, and I was pretty pleased about that.”

In addition to the Hitachi equipment, they have a Cat D-7 H dozer, and out in the bush, they have two Tigercat 870 feller bunchers and three John Deere G-III 748 skidders.

Gagnon and Eliason have seen a lot of change since they started out in the industry in the early1980s. They originally worked as separate sub-contractors to Quesnel Bros. Gagnon was doing loader work and Eliason was working a feller buncher.

But changes were in the air, when Dave Quesnel, the son of Armand Quesnel, the founder of the company, decided to retire. Gagnon and Eliason bought the company in 2000. “I’d been logging since I was sixteen—I’ve been in the bush since about 1980, and worked for Armie and his son for a long time,” says Gagnon.

In 2006, Al Bolster of Bolster Enterprises decided to retire and they had an opportunity to become larger by buying him out. In the meantime, they traded in their stroke delimber for their first processor. With the exception of the downturn years, they have been adding to their fleet ever since. The most recent additions came last fall with two Hitachi ZX 210 F-3 processors and a ZX 240 F-3 log loader.

As the two men have taken over logging operations, they have also taken over the equipment of those operations, some of which was a good fit, and some, well … less than a good fit.

“We have our own equipment museum now,” jokes Gagnon, talking about some of the older pieces in their boneyard. “But that’s part of the deal when you buy someone out.”

That said, some of that equipment came in handy, when they were running two shows for the first couple of years.

Quesnel Bros was recently working in a block with about 85 per cent mountain pine beetle killed wood, with the balance in spruce. But other areas they log have 100 per cent beetle killed wood.

“That was challenging—that was probably the most difficult part of growing the company. But we learned our lesson. These days, everything stays in one show.”

As noted, they have regularly added new equipment to the mix, building on the foundation of the late model, established equipment base—a base that still works quite well, they say.

“With some of the older equipment, like the loaders, their time is done. But it’s not worth selling them, it’s way more cost effective to just keep them, and keep them running as long as you can.”

In some cases, like the Energizer bunny, the equipment keeps going… And going. “It’s amazing actually. You expect to have more breakdowns, but the equipment keeps going, it keeps chugging away.”

They are generally working with smaller piece size timber, or at least a fair number of smaller pieces, at where they are logging, in B.C. southern Interior, north of Kamloops.

“We’re looking at an average of about .22 cubic metres per piece,” says Gagnon. “The block we’re working in now is a cream block, probably one of the nicest ones we’ll work in this year, and it’s about .26 cubic metres per piece.”

This particular block has about 85 per cent mountain pine beetle killed wood, with the balance in spruce. But other areas they log have 100 per cent beetle-killed wood.

In the latter areas, it’s not red attack wood any more—it’s more that dull grey that is sadly so familiar through much of the B.C. Interior, meaning that it’s all dead timber.

“There is one advantage to that,” says Gagnon. “The needles on the trees are gone, and it lowers the fire hazard.” And with the timber itself, the wood has deteriorated, but you can usually still get a decent sawlog out of it.

Quite often they are logging in a dry belt area, and the wood grain is tighter, and the timber seems to hold together better. “In the wet belt areas, the grain is different and the wood won’t last as long, it will come apart once it gets into the mill yard,” explains Gagnon.

This year, Gagnon and Eliason expect they will harvest about 290,000 cubic metres. But because of the impact of the beetle, it’s hard to say what the future might hold.

“We may end up switching species once the pine is done, and get into the spruce stands and the fir.” If that happens, that might mean a move to larger equipment, to handle the larger wood.

Or if bioenergy all of a sudden takes off, there may be a demand for fibre, and there may be more grinders out in the bush. “That could very well happen,” says Gagnon. “Once the value for sawlogs is out of the wood, there is still going to be a pile of beetle wood standing, so you might end up running it through a grinder.”

When Gagnon and Eliason bought out the Quesnel Bros. operation, what had been separate—equipment, people, and yes, even the challenges—all of a sudden were now shared between the two men.

“We amalgamated everything when we moved to bigger operations,” says Gagnon.

The operation now has a full time mechanic, to help out. “It just got too much for us to do. And it’s made a huge difference for the operation. It’s not that things are broken down so much as it’s just general maintenance—keeping this up, keeping that up, oil changes.”

If there are major repairs, the equipment goes to the shop in Kamloops, about 45 minutes away.

Eliason has the experience on the harvesting and processing end of the business. “So if we have problems with the equipment in that area, he takes care of that. Computers and I don’t get along too well,” jokes Gagnon. “I’ve always loaded and done skidder work, so I kind of stay on that end.”

Now that Quesnel Bros is also doing roadwork, Gagnon does the roadwork and Eliason does the brush piling.

They listen and respect what each other’s recommendations are for what is needed for their respective areas of the operation. “We both know what works best for the separate operations. It all works out,” says Gagnon.

Regardless of what lies ahead, the two men are going to try to stay as on top of the equipment side as best they can. “We did get behind on the equipment side, but we want to say updated. A buncher might be the next purchase for us. One of our bunchers is getting a bit tired.”

All in all, Gagnon and Eliason, though, are plain happy to be back at work, and to be busy. “It’s been nice to get out from under. This past year has been great. We have been going right hard since last April, which is unusual. We’ve been straight
at it. And that’s the way we like it.”