The Truth About Steel and Steel Targets

This is an interesting technical article prepared by Action Target, a leading steel target manufacturer based in Provo, Utah. With technical data provided by the American Iron and Steel Institute in Washington D.C., this report is designed to cut through the recent hype and establish a basis of fact for accurate evaluation and comparison.

What Is Steel?

Steel is an alloy metal composed of iron and varying amounts of carbon and/or other elements such as chromium, nickel, tungsten, manganese, and so on. Steel with specific properties and characteristics is created by adjusting the overall chemical composition or by altering the various production processes such as rolling, finishing, and heat treatment. Because each of these factors can be modified, there is potentially no limit to the number of different steel recipes that can be created. Currently, there are over 3,000 cataloged grades or chemical compositions of steel available. Steel can utilize a wide variety of alloying elements and heat treatments to develop the most desirable combination of properties.

Steel Hardness and Quality

For steel targets to be functional and safe, they should be made of high quality through hardened steel that has a Brinell hardness number (BHN) of at least 500. The steel must also provide sufficient strength, toughness, and impact resistance. The Brinell hardness test depends upon the resistance offered to the penetration of a carbide steel ball (1.6 mm diameter) when subjected to a weight of 12.6 kg. The resulting hardness value is computed as the ratio of the applied load to the area of the indentation produced. This test is accepted as a worldwide standard for measuring the hardness of steel.

Truth — There are 2 Factors that Affect the Hardness of Steel

The first is the amount of carbon and other alloying elements in its chemical composition, and the second is the manner in which the heating and cooling of the steel is manipulated. These factors are determined at the most fundamental level, and affect the finished steel as a whole.

Truth — Steel Hardness is a Critical Issue

The hardness of the steel is critical because only a smooth surface will generate predictable splatter patterns. Steel that is not sufficiently hard can develop pits, craters, dimples, and other hazardous deformations. When a bullet hits one of these deformations, it is impossible to predict where the splatter will go, thereby creating an unacceptable training environment.

[Left] Hard steel with a flat surface will create a predictable splatter pattern.
[Right] Soft steel with an uneven surface will cause unpredictable and unsafe ricochet and splatter.

There are many steel mills located around the world, but only a select few are able to produce steel that is hard enough and of sufficient quality to be safely used for steel targets. HARDOX / SSAB, Bethlehem-Lucas, Oregon Steel Mills, and NKK are major producers of such steel. Each of these companies may have minor proprietary differences in their production methods, but they all must make sheets of hard steel in essentially the same way. Nevertheless, some suppliers of targets and shooting range equipment attempt to muddy the water and create perceived differences in steel quality where none exist. One particularly misleading claim refers to a certain company’s use of through hardened steel as opposed to merely surface hardened AR500 steel allegedly used by everyone else. We state the following with all possible force:

1. Action Target uses only high quality, through hardened steel with a Brinell hardness rating of at least 500, and we use it in every one of our ballistic steel products.

2. Action Target can also provide through hardened steel targets and other steel products with certified Brinell hardness ratings of 550 and even 600.

3. Despite the inaccurate claims, AR500 steel is NOT surface hardened. It is through hardened. Witness the quotes listed below from steel suppliers around the country.

Benco Steel — AR500 is a through hardened steel with high hardness for use where there is severe impact and abrasion.

(These companies are steel suppliers, not manufacturers or producers. They buy steel from the actual manufacturers like HARDOX / SSAB, and then re-sell it to their own customers.)

4. Any statements contrary to those above are simply untrue.

Be careful not to get caught up in the “more is better” mindset. Just because a Brinell hardness number (BHN) of 500 is good, it doesn’t mean a rating of 700 is better. While you must use steel that is hard enough for the task, going overboard only impacts your checkbook and not the product durability. For example, ballistic tests have shown that the performance difference between steel with a 500 BHN and steel with a 535 BHN is so small that you can’t tell the difference with a bullet but only with a gauge. Also be aware that you can actually use steel that is too hard and too brittle for ballistic training purposes

I had no idea that there was pretty much no limit to different types of steel since it is made up of such a mix of materials. It’s important that you understand how certain kinds of steel material can be beneficial to a product you are building. There are so many supplies that can be made of steel that may provide more durability and strength that you need for your product.