Apple AirPods' poor design hurts our wallets, and the environment

By Geoffrey A. Fowler

October 11, 2019 — 8.49am

"Sorry, we can't help you," said the Apple store Genius. My AirPods were dying. After just 15 minutes of use, the wireless headphones I use daily chirp a sad little battery-depleted alert. I came to Apple to get them repaired.

The employee said there were lots of people like me, with AirPods purchased in 2016 and 2017 that now can't hold a charge. But even though Apple promises "battery service," the store had no way to fix my AirPods. It didn't even have a way to test them.

Everyone's AirPods will eventually die, and there's not much you can do to salvage them.Credit:AP

Cupertino, we have a problem: AirPods are comfortable and convenient headphones that have attracted tens of millions of customers. But each one of those white sticks contains a rechargeable battery marching toward an untimely death in as little as two years. Apple's plan to deal with that reality is just to sell us new ear buds. When your AirPods' day comes, the only option is to ask Apple for discounted replacements; but you'll need to know its code word to even get that.

Not long ago, headphones were among the most universal, long-lasting electronics. We shouldn't let Apple turn them into expensive, disposable electronics. It's hurting our wallets, and the environment.

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Apple doesn't dispute that the lithium-ion batteries inside AirPods wear out. "All rechargeable batteries have a limited life span and may eventually need to be serviced or recycled," Apple says on its website. Replacing batteries is very common on phones and laptops. In 2018, Apple stores got deluged after the company offered to replace the batteries in older iPhones for $39.

But with AirPods, Apple offers far less help. First, there's no way to determine the health of the batteries in the ear buds or their charging case. Apple won't even share guidelines on their life expectancy. "AirPods are built to be long-lasting," said Apple spokeswoman Lori Lodes, without specifics. Mine went for 34 months; others have reported they die as soon as 18 months.

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In Australia, when your AirPod batteries finally go, you have a few options if you want to avoid buying a full price new set at $249:

If the set is less than a year old and the battery is not performing up to the promised five hours of listening time (or where appropriate under consumer law), Apple will replace them at no cost.

Apple recently began selling its AppleCare+ warranty, which covers the battery, too. But this extended warranty lasts only two years.

If your AirPods are out of warranty, Apple will replace them for $75 per stick, so in reality $150 total. A replacement for the charging case, which doesn't wear out as quickly, is also $75. The key phrase to say is "battery service."

A $150 battery fix is still mighty expensive. Apple will replace the battery on an iPhone for as little as $79. An Apple Watch battery costs just $129. What makes AirPods so different? Because Apple's "battery service" for AirPods is code for "throwing it away." Apple isn't repairing AirPods; it's just replacing the ear buds and recycling your old ones.

To understand why, I performed an autopsy on a dearly departed pair. Inside, I found the design of AirPods makes them inevitably obsolete.

Taking apart an Airpod to replace the battery, without destroying the outer casing, is impossible.Credit:Washington Post / James Pace-Cornsilk

What could be so hard about replacing the battery in an AirPod? I don't ordinarily go CSI on gadgets, so I sought advice from some folks who do.

Kyle Wiens, the CEO of repair website iFixit, offers instructions on how to disassemble electronics and sells replacement parts. The first time Wiens tried to get inside an AirPod, he cut himself and bled all over it. Another time, the battery combusted in a poof of smoke on his team.

There is no way we can feasibly understand taking the battery out without completely destroying the AirPod.

Kyle Wiens

AirPods were never meant to be opened, Wiens warned me.

But I wanted to see for myself. With Wiens watching, I began the operation with the silver cap at the end of the AirPod stick. You might think it unscrews to let you get inside. No such luck. It's glued in there, and I couldn't yank it out even after carefully heating the AirPod to loosen the glue. That meant I had to cut in, and to save my fingers Wiens loaned me a special vibrating knife that slices plastic.

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Inside the AirPod, I found so much glue I couldn't even tug out the now-exposed end of the battery with tweezers. So I cut very carefully along the edges of the AirPod stick, to crack open a section like the top of a coconut. There, at last, was the battery, about as thick as a large spaghetti noodle.

I had avoided spilling blood, but after all the cutting I still had a problem: my AirPod was now a Humpty Dumpty in so many pieces I'd never be able to reassemble it again. Wiens said he'd tried this five times, across both the first- and second-generation AirPods, and awarded AirPods a repairability score of zero out of 10. "There is no way we can feasibly understand taking the battery out without completely destroying the AirPod," he said.

Apple's desire to shave a few millimetres off designs has resulted in MacBook keyboards that fail, iPads that catch fire at recycling centers and now millions of AirPods that will probably end up in the trash.

"Apple's products are designed with the environment in mind," said Lodes, the Apple spokeswoman. "Everything from the materials we select to the way we approach recycling is meant to leave the world better than we found it."

How exactly are AirPods designed with the environment in mind? Because you can bring them to Apple to be recycled. "We work closely with our recyclers to ensure AirPods are properly recycled and provide support to recyclers outside of our supply chain as well," said Lodes.

That's like saying your daily paper coffee cup habit is good for the environment because you always put it in the recycling bin. AirPods may actually be worse than that: They're so small, there's isn't much material that can be recycled from them. Significant energy, water and materials go just into the process of making AirPods.

The golden rule for helping the earth is to produce less new stuff. Electronics companies can do that by making their products last as long as possible through repair and reuse, which are all but impossible with AirPods.

Before this trend continues, let's agree on a common-sense rule suggested by Wiens: The life span of an expensive, resource-intensive gadget shouldn't be limited to the life span of one consumable component. You wouldn't buy an electric toothbrush where you couldn't replace the brush. Or a car with glued-on tires.

Apple kept fundamentally the same design for AirPods between its first- and second-generation of the headphones, which debuted in March. Now, the Apple rumor mill has lit up with hints of forthcoming third-generation AirPods in pre-release code for iOS 13.2.

Let's hope this time around, AirPods really are "designed with the environment in mind." Not to mention our wallets.