equipment, it was able to decrease the mill’s impact
on the ecosystem, even as its production increased.

Today, the expanded mill consumes 60 percent
of the water used at the original facility and recycles
99.7 percent of its solid waste. It is powered entirely
by the steam it creates, but the facility is beyond self-sufficient: CMPC sells excess clean energy back to
the grid, enough to power 120,000 homes.

The team invested in redundancy to avoid accidents that could damage the project’s hard-earned
local support, installing backup technology that
would step in if the system failed.

“With this kind of relationship, we are reducing therisk of the business,” Mr. Lídio Nunes says. “If youdon’t have a sustainable vision, probably in the futurethe society will close your mill or your business.”The project team also aimed to make a positiveimpact on the local workforce. Over its 2.5-yeartimeline, the project created 9,429 jobs. But many ofthose roles required specialized skills local workerslacked. So CMPC trained more than 8,000 com-munity members in fields including civil engineeringand mechanical assembly, which will improve theirfuture job prospects.

“The goal was to generate jobs for the local community,” Mr. Lídio Nunes says. “If I just build a
project and bring people from other parts of the country, that means we are
not giving the local community the opportunity to participate in the project.”

IN SOLIDARITY

Worker strikes were another risk the project team identified during a feasibility study. Starting off on the right foot required CMPC to work together
with the unions to learn more about their needs and concerns. Those conversations helped the team create the safest possible working conditions for
the project’s workforce.

For instance, CMPC updated its organizational chart to support a project
team structure that would cultivate a stronger safety culture. The company
put the safety manager at the same level as the construction manager, which
gave him the authority to enforce the team’s strict guidelines, says Alejandro Millan, PMP, project control specialist, CMPC Celulose Riograndense,
Guaíba, Brazil.

“He had the power to stop the work any time,” he says. “We gave him thatpower, so that shows our priority.”The team also used collaborative management tools to identify safety risks.