circuit

Even though it’s been a while since the Rome Maker Faire, we’re still getting some tips from the trenches of Europe’s largest gathering of makers. One of these is a 30-minute experiment from [Luong]. He wondered if it would be possible to create SMD circuit boards by using a 3D printer to fabricate a stamp for conductive ink.

[Luong] told this idea to a few folks around the faire, and the idea eventually wound up in the laps of the guys from TechLab. the Chieri, Italy hackerspace. They suggested cutting a wooden stamp using a laser cutter and within 30 minutes of the idea’s inception a completed stamp for an Atari Punk Console PCB was in [Luong]’s hands.

As an experiment, the idea was a tremendous success. As a tool, the stamp didn’t perform as well as hoped; the traces didn’t transfer properly, and there’s no way this wooden laser cut stamp could ever create usable PCBs.

That being said, we’re thinking [Luong] is on the right track here with printed PCBs. One of the holy grails of home fabrication is the creation of printed circuit boards, and even a partial success is too big to ignore.

This idea for CNC-created PCB stamps might work with a different material – linoleum or other rubber stamp material, or even a CNC milled aluminum plate. If you have any ideas on how to use this technique for PCB creation, leave a note in the comments, or better yet, try it out for yourself.

His analogy is illustrated in this image. There’s an operator using a crane to lift a crate. He is watching a ‘radio man’ in a window of the building to know how high it should be lifted. These roles are translated to the function of an Op-Amp in a way that makes understanding the common parts quite easy. The crane is the Op-Amp and the floor to which it is trying to lift the crate is the input pin. The current height of the crate is the output signal. The radio man is the feedback resistor which is trying to get the desired height and current height to equal each other. Watch the video after the break and all becomes clear.

After this analogy is explained [Tim] tackles the actual homework problems. He’s going through everything pretty quickly, and doesn’t actually give the answers. What he does is show how this — like most circuit solving problems — depends on how you group the components in order to simplify the questions. Grab a pen and paper and put on your electron theory hats to see if you can solve the questions for yourselves.

This glowing LED is proof that the experiments [Nvermeer] is doing with conductive ink are working. We’re filing this one as a chemistry hack because you need to hit the lab ahead of time in order to get the conductivity necessary for success. He reports that this technique uses a copper powder suspended in an epoxy intended for spray painting. Before mixing the two he etched the powder in ammonium persulfate, then washed it in deionized water which made it a much better conductor.

We gather that the ink was applied with the brush seen in the photo. But since this uses that spray paint friendly solution to host the copper powder we wonder about stenciling with something like masking tape in order to spray the circuit paths onto the substrate.

CircuitLab is an electronics simulator which you can run in a browser. Above you can see one of the example circuits provided to help show the power of the application. You can build your schematic (perhaps you want to try [Jeri’s] psu shut-off timer?) in the editor mode, then switch over to the simulator to get data back from the components. In that mode, your cursor becomes a probe, and clicking on different parts of the circuit will return the calculated input and output voltages for that component. But wait, there’s more. It’s got time and frequency simulation in addition to the voltage simulator. This lets you look at waveforms fed through analog filters, or timing data like in the 555 timer circuit above.

If you ever watched MacGyver as a kid, you know that given any number of random objects, he could craft the exact tool he would need to get out of a sticky situation. If he ever made his way into the medical research field, you could be sure that this test for Acute Pancreatitis would be among his list of accomplishments.

Designed by University of Texas grad student [Brian Zaccheo], the Acute Pancreatitis test seen in the image above looks as unassuming as it is effective. Crafted out of little more than foil, jello, and milk, the test takes under an hour to diagnose patients while costing less than a dollar.

The test works by checking the patient’s blood for trypsin, an enzyme present in high concentrations if they are suffering from pancreatitis. Once a few drops of the patient’s blood is placed on the gelatin layer of the test, it is left to sit for a bit, after which sodium hydroxide is added. If elevated trypsin levels are present, it will have eaten through the gelatin and milk protein, creating a pathway for the sodium hydroxide to reach the foil layer. If the foil is dissolved within an hour, a circuit is formed and a small LED lights up, indicating that the patient has acute pancreatitis.

The test really is ingenious when you think about it, and will be a huge help to doctors practicing in developing countries, under less than ideal working conditions.

Occasionally when a device breaks, the defect is obvious. Whether it is a blown fuse or a defective capacitor, generally the easy to see stuff is easy to fix. When a problem is more subtle, or when doing some more advanced tasks like adding functionality to a device, greater knowledge about a circuit board is required. While there might be details hidden in lower levels of PCB, often just knowing the mounted components and layout of the outside layers can be enough to create a rough schematic of a device. [Throbscottle] has put together an excellent guide for procedurally breaking down a photo of a board and turning it in to something useful. The guide utilizes some open source image processing software such as the GIMP, Inkscape, and Dia, all of which are widely available. Keep in mind this reverse engineering can be a time consuming process, but will almost definitely reward those patient enough to work through it.

We look at a lot of projects that have microcontrollers in them. That’s because microcontrollers do cool stuff, but there are still plenty of tricks you can pull off with analog circuits. [Osgeld’s] latest project explores this realm, controlling the discharge of capacitors through an LED. His setup uses just nine components and, if you’ve been collecting broken electronics from your friends and neighbors like a good hacker, you can scavenge all of these parts. Try it, you’ll like it!