Introducing Mate Gauge 3

Mate Gauge 3 Improvements on Mate Gauge 2

A More Integrated Design

The Mate Gauge 3 comes with everything you need right out of the box. It's more integrated than MG2 and fully enclosed to protect valuable components from exposure to contaminants. Mate Gauge 3 also includes a convenient maintenance access port and all necessary external cabling..

Easily Connects to Remote I/O

Use remote I/O control to operate the Mate Gauge 3 and connect it to stack lights and alarm systems that alert operators when the process is out of spec. The Mate Gauge 3 becomes an integral part of your production line.

A More Compact C Frame

Mate Gauge 3 its onto almost any pasting line, even in tight spaces. It's a compact solution that makes it easy to install onto existing plate conveyors or in the loop of a continuous strip pasting line.

Improved Cloud Intelligence

Connect your Mate Gauge 3 to the cloud to track thickness readings from your office or mobile device. Use your data to monitor performance and analyze historical trends to make meaningful process improvements over time.

Non-Contact Laser Thickness Measurements for:

Pasting Lines • Cast Lead Strip • Rolled Lead Strip

Individual Plates

Continuous Panel

Continuous Strip

The Value of Non-Contact Thickness Measurements

Improved thickness control gives you the power to achieve better acid-to-paste volume matching and optimal cell compression. This is especially important for AGM batteries, which have strict thickness tolerances.

But no matter what type of battery you're producing, you're going to see benefits:

Reduced scrap – control thickness early in the process and remove uneven plates

Quality Performance You Can Always Count on

Measure the Entire Plate Profile

The gauge is mounted on a linear actuator so it can take side-to-side thickness readings, giving you a complete picture of your plate profile. This allows you to identify uneven plates before they cause a problem down the line. Say goodbye to leaning stacks.

Add-ons to Ensure Your Lines Run When You Need Them

Automatic referencing and calibration to keep the gauge measuring accurately

Self-cleaning and self-diagnostics for worry-free maintenance

Produces the Intel You Need for Process Improvements

Your Mate Gauge 3 comes with a touchscreen computer that continuously collects and displays information on maximum, minimum, and mean thickness. You can use the touchscreen to access a series of pre-programmed plate 'recipes' with nominal plate thickness, tolerances, and other product specifications for various types of plates. Measurements outside the acceptable range trigger an alarm.

All data is stored in the cloud and accessible via Co-efficient dashboards.

Fully Compatible With Our Automatic Paste Control System

With continuous thickness readings provided by the Mate Gauge 3, it's easy to add automatic closed-loop control to your lines by incorporatfng the Paste Saver. The two systems are fully compatible and communicate as a system to provide the ultimate paste application control.

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We’re a team of passionate people whose goal is to improve manufacturing processes with disruptive (in a good way) automatic control technology. Our products are designed for manufacturers who want to optimize performance with high-tech equipment and industrial automation.