spindle motor

Brushless DC motors are common place in RC Vehicles. They are small, light, fast and can be inexpensive. [Raynerd] wanted a new spindle for his CNC machine and thought that a brushless DC motor would be a great platform to build from.

[Raynerd] started with an off the shelf motor that had an 8mm shaft. This shaft size was important because the motor shaft was to be replaced with an ER16 collet arbor of the same size. A collet is a device used to hold cutting tools by collapsing a segmented ring around the tool. Collets allows for quick tool changes while providing a strong clamping force. ER16 is a designation of one of many collet standards.

The main housing was machined out of aluminum specifically for this project. This housing holds two radial load ball bearings that support the new rotating collet arbor. There’s another bearing in this assembly, a thrust washer this time, that keeps the arbor from moving axially in the housing.

The 12 volt output of a standard ATX power supply was used to power the system for testing purposes. A general RC Vehicle electronic speed control and a servo tester work in conjunction to manually regulate the spindle speed. Check out the bench test video and an exploded photo after the break.

If you frequent any CNC Forums out on the ‘web you’ll find that these Chinese 3020 CNC routers are generally well received. It is also common opinion that the control electronics leave something to be desired. [Peter]’s feelings were no different. He set out to make some improvements to his machine’s electronics such as fixing a failed power supply and adding PWM spindle control and limit switches.

[Peter] determined that the transformer used in the power supply was putting out more voltage from the secondary coil than the rest of the components could handle. Instead of replacing the transformer with another transformer, two switch mode power supplies were purchased. One powers the spindle and the other is for the stepper motors. So he wasn’t guessing at the required amperage output of the power supplies, [Peter] measured the in-operation current draw for both the steppers and spindle motor.

If you’d like a pseudo-mechanical way of producing a droning synthesizer sound, [gijs] is your man. He made a small synthesizer out of nothing but an old hard drive and a few components.

Whenever a disk platter is spun manually, the spindle motor inside the drive produces a few out of phase sine waves on its connections. [gijs]’ synthesizer compares and amplifies these sine waves and sends them out to a speaker. The result is a strange droning chiptune-esque arpeggio.

The circuit for the build is soldered directly to the hard drive enclosure Manhattan style. Because the output of the spindle motor produces out of phase sine waves, [gijs] thought it would be a good idea if he could capitalize on some phase interference to alter the timbre of his synth. The entire build is mounted to a wall with hinges to one side so the speaker can be moved around. It isn’t much of a change, but we can here some wave forms cancelling each other out.

Check out the video of the build after the break. There’s also a few audio samples available on the project page.