Trophy Coffee Table La Grande OR

Big planks of wood with natural bark edges make my heart race. Most woodworkers share a desire to build something from a single, thick plank of wood. After 20 years of building custom cabinets and furniture, I finally got my chance.

Trophy Coffee Table

Trophy Coffee Table

Stunning Beauty Right from the Tree

by Dave Munkittrick

Big planks of wood with natural bark edges make my heart race. Most woodworkers share a desire to build something from a single, thick plank of wood. After 20 years of building custom cabinets and furniture, I finally got my chance.

The first step was finding that perfect slab of wood—not an easy task. Slicing a tree into planks, bark edge and all, is not a common sawmill practice. I started my hunt in the Yellow Pages under “Sawmills.” I found a number of people with portable mills, but without a log for them to saw, I was out of luck. I tried a few tree-trimming companies to see whether they had a tree trunk or two they needed to dispose of. Two strikes.

Finally, I turned to the Internet (Photo 1). I found the slab of my dreams: a huge (14- to 36-in.-wide x 12-ft.-long) slice of English Burly Wych Elm (pronounced “witch elm”) (see “Sources,” page 64). I knew immediately that this was the one. When the wood arrived at my door (Photo 2), I quickly realized that building with a single rough slab requires a completely different approach than working with individual boards.

Photo 1: I found the perfect plank for my coffee table on the Internet. It was a 12-ft.-long slab of Burly English Wych Elm. It was like no other piece of wood I’d ever seen. I couldn’t wait.

Photo 2: The day the wood arrived, I had to call on a couple of neighbor friends just to get the crate in the shop!

On one hand, no decisions would be needed about grain pattern or color that individual boards require. With a single slab of wood, your only task is to present the natural beauty of the wood in the best way possible, despite all its inherent defects, such as loose bark pockets, rough edges, dirt, checks and cracks. On the other hand, just handling such an enormous yet delicate piece of wood presents some unique challenges.

I had a lot of fun building this table and you will, too, if you decide to build one like it. Because every natural-edged board is unique, it’s difficult to give an exact formula on how to design or build a natural-edge table. Even if they come from the same tree, no two boards are alike. What follows is my experience as I built this table in front of the camera.

Arrival Day

After the wood was ordered, I couldn’t wait for it to arrive. With all my thoughts on possessing that piece of wood, I neglected to plan ahead and be ready for its arrival. I discovered the hard way that you can’t handle a large plank the way you can individual boards (Photo 2, above).

When we got the wood in the shop, I didn’t let practical considerations slow me down. Totally intoxicated by what was inside the crate, I felt a burning desire to see the wood, now! We popped the bands and lifted off the protective cover. My heart sank at what I saw: an enormous slice of tree t...

Using a 3/16-in. slot-cutting bit, rout grooves for splines in all the stiles and rails (Photo 2, Fig. A, Parts F1-F3 and S1-S4). All the grooves have the same offset, a 5/16-in. lip at the front and a 1/4-in. lip at the back (Fig. A, Detail 3). The front frame stiles (F1) and the front side frame stiles (S1) receive two slots.