COATED METALLIC BASE BODY AND PROCESS OF COATING WITH LAYER OF FIBROUS MATERIAL

Abstract

The base body of an object provided with a coating (5; 21) can be metallic or non metallic. The base body is preferably the base body of a kitchen appliance. At least one layer of the coating (5; 21) comprises a coating material with a fibrous material which deforms the surface of the coating with spatial frequency fractions ranging from 3µm-1 to 1000µm-1. If the surface of the layer is a free coating surface, the roughness generated by the spatial frequency fractions generates a self-cleaning effect and/or improves an anti-adhesive effect. If the surface of the layer is a boundary surface to another layer, the layers mesh, producing an improved adherence between the layers.

Full Text

COATED BASE BODY OF AN OBJECT AND PROCESS
Technical field
The invention relates to an object base body provided with a coating,
which object base body can be made of metal and is preferably a
kitchen appliance in accordance with the preamble of patent claim 1,
and a process for applying a layer in accordance with the preamble of
patent claim 12.
An object base body in the sense of the invention, which is provided
with a coating, is understood to mean not only kitchen appliances,
such as, in particular, pans and casseroles, but also linings of
ovens, heating plates, e.g. on irons and electric grill plates, panel
heating elements and panel radiators etc. The object base bodies need
not necessarily be used at elevated temperatures; they can also be
used at room temperature or below. At higher temperatures, such as
occur in the kitchen area, metallic base bodies will be used. At low
temperatures, base bodies made of synthetic materials can also be
used. In the case of kitchen appliances with a metallic base body made
of aluminium or steel, use is possible at elevated temperatures, i.e.
temperatures above 100°C up to 300°C, without any problem.
Prior art
Kitchen appliances exhibiting an anti-adhesive effect as coated object
base bodies are known from EP 0 365 485, EP 0 719 594 and EP 1 048
751. In each case, an anti-adhesive layer is applied as the top layer
exhibiting a free surface, that is to say, the layer that in each case
is in contact with the foodstuffs to be fried, boiled or stewed.
To achieve a good adhesion of the entire coating to the base body of
the kitchen appliance, EP 0 365 485 roughens the base body. A ceramic
material, such as an aluminium oxide / titanium oxide powder mixture,
is thermally sprayed onto this roughened and heated surface. In EP 0
719 594, a strip-like application of overlapping strips of a hard-
material layer is described. EP 1 048 751 admixes diamond crystals
into at least one of the layers of the layer package to obtain a hard
coating with good thermal conductivity.
Object of the invention
The object of the invention is to manufacture an object base body, in

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particular a kitchen appliance, provided with a coating, in which good
layer bonding is achieved and in which the anti-adhesive effect and
self-cleaning can be improved. In a preferred manner, the layer
composite should maintain its anti-adhesive and self-cleaning property
even at temperatures above 100°C.
Solution of the object
The above-named object is solved in that there is applied on an object
base body, which can be inter alia metallic, a coating, which exhibits
at least one layer, to the layer material of which a fibrous material
is added. The layer material is generally paste-like and is hardened
in a later process step.
Manufacture of layers that contain fibres is known per se. In the
known layers, however, the fibres always lie approximately parallel to
the layer top or bottom side, with individual fibres or weaves being
used. Weaves are used to make sure that no fibres stick out of the
layer surface; i.e. a characteristic of these layers is a smooth
surface. Such layers with smooth surfaces are described in EP 1 238
785, JP 07 255 606 and JP 07 184 785.
Contrary to the teachings of the prior art, the invention is now no
longer looking for a smooth surface; on the contrary, the fibres are
to lie in the layer in such a way that peaks and troughs with spatial
frequency fractions between 3 µm-1 and 1000 µm-1 result.
The fibres can now be added to the layer material before layer
production. The mixture is then applied as a "fibre paste" on the base
body or on one or more layers already present on the base body, and
then hardened. The fractions of fibrous material and layer material
will be chosen in such a way that the fibres form a "felt" and is held
together by layer material hardened later. A rough surface has then
resulted. This rough surface, if it is the free surface of a coating,
that is to say, e.g. in the case of a kitchen appliance, the top
layer, which comes into contact with the item being boiled or fried,
gives rise to an anti-adhesive effect and/or a self-cleaning effect
virtually independently of the layer material. The generation of these
two effects is explained on the basis of Figure 1.
If little layer material is used, the regions of reduced base material

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contribute to the roughness. If a relatively large amount of layer
material is used, the roughness is caused primarily by the fibre ends,
which cause the surface to "bulge".
To a certain degree, the roughness achieved for given material
properties of the layer material and of the fibres depends on inter
alia when the fibres are introduced into the layer. If first the
fibres are applied and then the layer material, or the fibres are
added to the layer material before coating, then, due to the surface
tension of the still paste-like layer material, the fibres will always
be coated, if only thinly, with layer material, while the fibre ends
project markedly. If, on the other hand, the fibres are applied on the
paste-like layer material only after it is applied, then the fibres
will sink into the layer material and/or can be pressed into it by
passing over with a spatula, pressing in with a pressure plate etc.,
but fibre ends protruding from the layer surface will always be
present. These protruding fibre ends provide a good meshing effect if
a further layer is applied on this layer. Since, in a preferred
manner, carbon fibres are used, there can, in the top free surface
also, be fibre ends present that protrude beyond this top free
surface; carbon fibres are not hazardous to health. Since the
protruding fibre ends are very short, they will moreover withstand
mechanical loadings without breaking off. Sticking-out fibres
contribute to an increase in the self-cleaning and in the anti-
adhesive effect.
Figure 1 shows on the top left a smooth, horizontal surface 40 of an
object 41, with a liquid drop 42. This liquid drop 42 is generally a
water drop but can, in particular in the case of kitchen appliances,
also be an oil drop or sauce drop. On the smooth surface are several
dirt particles 43. In the case of a water drop 42, the drop has on the
smooth surface 40 a contact angle βg from 40° to 70°. The contact angle
βg is the angle between the smooth surface 40, on which the drop lies,
and a tangent Tg to the drop surface Mg at the contact edge of the drop
42. If the smooth surface 40 is now inclined by an angle a, as shown
on the top right in Figure 1, the drop 42 deforms but continues to
adhere together with the dirt particles 43.
In the case of a rough surface 47, as shown on the bottom left in

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Figure 1, the contact angle βr of the tangent Tr to the drop surface Mr
at the contact edge of the drop 42 increases. The contact area of the
drop 42 has decreased, as a result of which the holding force on the
surface 47 has also been decreased. The drop 42 has moreover adopted a
contour that more closely approximates a sphere as compared with the
drop contour on the top left. A further holding force reduction
moreover takes place as a result of the roughness since, in simple
terms, this force can act only at the elevations. If the rough surface
47 is now inclined by the same angle a as in the case of the smooth
surface 40, the water drop will run off, entraining the dirt particles
43 (= self-cleaning effect). In an analogous manner, there will be an
increase in the anti-adhesive effect. An analogous situation also
applies for other drop materials. An item to be fried and cooked or
another item to be heated will moreover no longer contact the surface
over an extended area, as a consequence of which "burning on" is
markedly decreased.
Now the rough surface need not be produced only by the fibre ends that
cause the layer surface to "bulge", and fibres running along the layer
surface also contribute to the roughness. It is necessary only to
produce a textured surface that exhibits spatial frequency fractions
(spatial frequency mix) with a stochastic distribution between 3 µm-1
and 1000 µm-1.
With this anti-adhesive and cleaning effect, what matters is the
spacing of the elevations. Good results are achievable for elevations
with a stochastic spacing between 1 µm and 1000 µm. Since the fibres
used below, preferably as carbon fibres, have a diameter between 2 µm
and 8 µm, in an advantageous manner stochastic fibre spacings between
20 µm and 100 µm are chosen. Spacings in this range yield a fibre
quantity that is easy to handle and can be added easily to the layer
material.
Fibres of equal length, the fibre length of which is greater than the
layer thickness, can also be used. Fibres deviating substantially from
the perpendicular (to the mean layer level) will contribute something
to the strength of the layer but nothing to the anti-adhesive and
cleaning effect if the fibres are enclosed in layer material.

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A regular distribution of the fibres can also be produced by aligning
them. Alignment can be effected by, for example, vibrating (e.g. with
an ultrasound source). Non-conducting fibres can be aligned by means
of, for example, direct and alternating electric fields, and
ferromagnetic fibres by means of magnetic fields. Fibre alignment is,
however, costly; good anti-adhesive, self-cleaning and meshing effects
have, however, been achieved with a significantly less expensive
stochastic distribution.
If the rough, i.e. uneven, layer top side exhibiting the spatial
frequency fractions is no longer the top free surface but is within a
coating with two or more layers, meshing with the following layer is
obtained. Meshing with the layer below can also take place, if the
layer below is softened when the covering layer is applied and the
fibre ends then enter into that layer also. The fibres introduced into
the layer material lie in a stochastically random orientation. Some
fibre ends would thus penetrate the layer surface if a surface tension
does not pull the layer material over the fibre ends. The force of the
surface tension moreover tries to pull the fibres into the layer
again. In order now that a sufficient unevenness can result contrary
to the pulling-in as a result of the surface tension, fibres should be
present that are longer than the layer thickness to be produced. These
also are stochastically distributed; however, there are always some
present that also lie approximately in the direction of the surface
vector, i.e. about perpendicular to the mean layer level to be
produced. For production of this uneven surface, at least twenty
percent by weight of the fibres should exhibit a fibre length that is
at least five percent longer than the layer thickness. The maximum
fibre length is given by the layer thicknesses specified below and a
maximum elevation in the layer thickness profile caused by the fibres,
less a material covering due to the surface tension. The surface
tension of the layer material in question can be obtained from the
data sheets or determined in a simple manner experimentally.
As a covering layer, preferably an anti-adhesive layer material, such
as polytetrafluoroethylene (PTFE), perfluoroalkoxy (PFA), fluorinated
ethylene propylene (FEP) or analogous materials, is used, an increased
resistance to scratching being provided as a result of the embedded
fibres, and a self-cleaning effect being caused and an anti-adhesive
effect being reinforced as a result of the roughening of the surface

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produced by the fibres. Preferably, diamonds are embedded in the
covering layer to support the mechanical hardness.
Various coatings can be used, depending on specific quality
requirements.
Proceeding from the surface of the base body, four proven, different
coatings are proposed; other coatings are of course usable:
I. Hard-material layer - adhesion-promoting layer - intermediate layer
- anti-adhesive layer
II. Hard-material layer - adhesion-promoting layer - anti-adhesive
layer
III. Adhesion-promoting layer - intermediate layer - anti-adhesive
layer
IV. Adhesion-promoting layer - anti-adhesive layer
The thicknesses of the individual layers should be chosen in such a
way that, as far as possible, a self-contained layer is formed on
application and that the layer is not too thick, in order to keep the
use of material within limits, to prevent a time for hardening from
increasing unnecessarily, and to guarantee an appropriate adhesiveness
and stability. 5 µm to 150 µm have proven themselves as layer
thicknesses.
The admixed fibres should, as already set out above, produce an uneven
surface that can also mesh with a layer to be applied subsequently. To
obtain good meshing, a self-cleaning effect or a reinforcement of the
anti-adhesive effect, fibres are used that exhibit a length, that
produce spatial frequency fractions with peaks and troughs in the
surface profile of a fibre-bearing layer that lie, stochastically
distributed, 0.1 µm to 500 µm above a mean flat surface profile. These
peaks have preferably a mutual stochastic spacing between 50 nm and
500 µm.
The fibres are added to the layer material, in which they are

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contained and produce a surface with the above-specified spatial
frequency fractions, before, after or during the application. The
application of the layer takes place in a horizontal orientation of
the layer to be coated or of the base body. Since the layer material
is preferably paste-like, it has a certain viscosity η.
The viscosity η is given in Pas (pascal seconds = Nsm-2 = kg/ms) . The
higher the value for η, the more viscous the material. Now, how
markedly the surface is profiled by fibres contained in a layer
material in the case of a horizontal orientation depends
substantially:
on the fibre thickness,
 on the fibre density, and
 on the viscosity referred to the specific weight of the
paste-like layer material, that is to say, the kinematic
viscosity, and
 on the surface tension of the layer material.
The viscosity and thus also the surface tension are generally
temperature-dependent; i.e. viscosity and surface tension will
generally change during a hardening process of the layer. Since the
"sinking-in" ("oozing-in") of the layer material as a consequence of
the viscosity present is time-dependent, the period until hardening of
the layer should also be taken into account for the spatial frequency
fractions to be achieved. Fibre density and dimensions of the fibres
will therefore be determined experimentally, with reference to the
layer material to be used, as a function of the process parameters
(hardening).
In order that the layer material exhibiting the fibre material
contains no gas bubbles, the object base body (e.g. kitchen appliance)
just provided with the fibre-containing layer can be exposed to a
reduced ambient pressure to outgas the layer. Mechanical vibration
frequencies can also be used to that end. It should, however, be noted
in that case that a pressure reduction and any imposed vibration in
the still unhardened layer state can change the spatial frequency

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fractions (spatial frequency mix) or the "amplitude" (peaks and
troughs of the surface profiles). This influence also can be
determined with a few simple expertly performed experiments.
Various fibres can be used. However, when a fibre is being selected,
it should be ensured that the fibrous material meets requirements
relating to use with foodstuffs, as required in the case of kitchen
appliances, since the fibres are used in a layer of a coating of a
kitchen appliance. Good results have been achieved with carbon fibres
as a fibrous material. Carbon fibres have an excellent stability, and
buckling stability in particular. Furthermore, carbon fibres are
light, and they contain tensides, so that they guarantee good
embedding in the layer material.
Of course, instead of (carbon) fibres, so-called (carbon) tubes can
also be used.
From the following detailed description and the entirety of the patent
claims there emerge further advantageous embodiments and combinations
of features of the invention.
Brief description of the drawings
The drawings used for explaining the exemplary embodiments of the
invention show, in
Fig. 1, a schematic representation of a liquid drop on a flat,
smooth surface and a rough surface, these surfaces having one
time a horizontal orientation and another time a same orientation
inclined by an angle α with respect to the horizontal,
Fig. 2, a greatly enlarged cross-section through a base body of
a kitchen appliance, on which a coating lies, the coating having
an adhesion-promoting layer, which is mixed with fibres, directly
on the base body, and an anti-adhesive layer lying on the
adhesion-promoting layer, and
Fig. 3, a variant of a coated kitchen appliance analogous to
Figure 2 with a coating that exhibits a hard layer, an adhesion-
promoting layer, an intermediate layer and an anti-adhesive
layer.

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Ways of implementing the invention
In Figure 2, a coated kitchen appliance 1 (object base body) is
represented in cross-section. The kitchen appliance 1 can be a pan, a
pot, a baking tray, a casserole or also an iron, a heating plate of an
ironing machine etc.
The kitchen appliance 1 has a roughened base body 3, on which a
coating 5 is applied, which has a good adhesiveness on the surface of
the base body and the free surface of which has an anti-adhesive
effect. The basic body is generally made of an aluminium alloy or
steel; other metals are, however, possible.
In accordance with the invention, the coating consists of at least one
layer, and here of two layers, namely an adhesion-promoting layer 7
and an anti-adhesive layer 9. Embedded in the adhesion-promoting layer
7 are fibres 11. The fibres 11 have different lengths and a different
orientation within the adhesion-promoting layer 7. The length of the
fibres 11 is, however, chosen in such a way that at least twenty
percent of the fibres 11 have a length that is longer, by at least
five percent, than the mean layer thickness dhv to be produced of the
adhesion-promoting layer 7. Carbon fibres are used as fibres 11 here.
Carbon fibres have the advantage of great stability and "food-
fastness". The thickness dhv of the adhesion-promoting layer 7 is
typically between 5 µm and 50 µm and has been chosen here as, for
example, 40 µm. The fibres 11 typically have a length between 20 µm
and 100 µm.
As a material for an adhesion-promoting layer 7, a product with the
code 7131 from the Whitford company or a material with the code 459-
415 of the DuPont company, for example, can be considered. In the two
exemplary materials, ceramic particles, e.g. made from aluminium
dioxide (Al2O3) , with a diameter from 5 µm to 40 µm can be added.
On the adhesion-promoting layer 7 lies an anti-adhesive layer 9 with a
mean layer thickness dA of 7 µm. Analogously to the adhesion-promoting
layer 7, the anti-adhesive layer 9 also contains fibres 11. The fibres
11 were here chosen, for example, to be the same in both layers for
the sake of simplicity in manufacture. However, fibres of different

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thicknesses and of different fibrous materials can be used in the
layers. The fibre lengths depend on the layer thickness to be
achieved. As a material of the anti-adhesive layer 9, a material with
the code 7333 from Whitford or with the code 456-401 from DuPont, for
example, can be used. Other similar materials can of course also be
used.
Instead of a coating 5 with an adhesion-promoting layer directly on
the surface of the base body 3 and an anti-adhesive layer 9 as a
covering layer on the adhesion-promoting layer 7, a coating 21 with a
hard layer 25, an adhesion-promoting layer 27, an intermediate layer
29 and an anti-adhesive layer 31 can also exist. Coatings in which the
intermediate layer and also the hard-material layer are not present
can also be applied on the base body. The intermediate layer 29 is
generally a corrosion-inhibiting layer.
The coated kitchen appliance 20 represented in Figure 3 likewise has,
analogously to the kitchen appliance 1 represented in Figure 2, a
coating, denoted here by 21, which is arranged on the surface 23 of a
roughened base body 24. Unlike the two layers 7 and 9 of the coating
5, the coating 21 here has four layers, namely a hard layer 25 lying
on the base body 24, then an adhesion-promoting layer 27, then an
intermediate layer 29 and finally an anti-adhesive layer 31.
The hard-material layer 25 is applied by a thermal spraying process
and here consists of, for example, a mixture of one hundred to sixty
percent by weight of aluminium oxide (Al2O3) and zero to forty percent
by weight of titanium dioxide (TiO2) . Such hard layers are described
in, for example, EP 1 048 751. Instead of aluminium oxide and titanium
dioxide as the material of the hard layer 25, other ceramic oxides,
nitrides, carbides, oxynitrides or carbo-oxynitrides of one or more
elements from the chemical groups IVb to VIb, of aluminium, of nickel,
of silicon and mixtures thereof can also be used. Group IVb includes
titanium (Ti), zirconium (Zr) and hafnium (Hf) . Group Vb includes
vanadium (V) , niobium (Nb) and tantalum (Ta) . Group VIb includes
chromium (Cr), molybdenum (Mo) and tungsten (W).
The adhesion-promoting layer 27 and the anti-adhesive layer 31 are
formed analogously to the adhesion-promoting layer 7 and the anti-

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adhesive layer 9.
As an intermediate layer, a material with the code 7232 from the
Whitford company or with the code 456-605 from the DuPont company, for
example, can be used.
Fibres, in particular carbon fibres, can now be contained, in
accordance with above prescriptions, in all the layers 25, 27, 29 and
31 or only in individual layers.
Carbon fibres are dark. A layer with embedded carbon fibres will thus
always exhibit a grey to dark colour, the embedded fibres causing an
iridescent optical effect if the layer material is transparent or
diffusive. If this iridescent effect is to be prevented, the layer in
question will be coloured with a dark pigment. This colouring with a
dark pigment has moreover the advantage that layer damage, generally
to the anti-adhesive layer, that does not disturb the anti-adhesive
effect of the anti-adhesive layer is hardly visible.
A coating process of the kitchen appliance 1 or 20 is described on the
basis of the production of a four-layer coating 21. This coating 21
contains all the layers explained above. If coatings with fewer layers
are to be manufactured, the appropriate process steps should be
omitted.
In a first process step, the base body 24 of the kitchen appliance 20,
e.g. a bottom of a pan, is pretreated for the coating now to be
carried out. For this, the surface is degreased and sandblasted with
corundum powder. The corundum powder has fine grains with which coarse
grains are admixed. The coarse grains produce a roughness of about one
hundred to two hundred micrometres on the surface to be coated. A fine
roughness of about ten to thirty micrometers is superposed on this
coarsely roughened surface texture by the finer grains.
For production of the hard layer 25, after the roughening, the entire
kitchen appliance (e.g. a pan, without the handle and other fittings
of course) is brought to a temperature below 600◦C in a kiln.
Preferably a temperature from 300°C to 450°C is chosen. Immediately
after this temperature is reached, a mixture with 100 to 60 percent by

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weight of aluminium oxide (Al2O3) and 0 to 40 percent by weight of
titanium dioxide (TiO2) is applied. For example, about sixty percent by
weight of aluminium oxide and forty percent by weight of titanium
dioxide are applied here as a homogeneous mixture with admixed carbon
fibres 11 in a plasma spraying process as a thermal spraying process.
The applied hard layer 25 looks black.
The carbon fibres also can contain diamond crystals, which increase
their hardness and also their thermal conductivity.
In simple terms, the aluminium oxide, as a relatively inexpensive
material, gives the hard layer 25 the necessary hardness, while
titanium dioxide, together with the carbon fibres 11, gives this hard
layer 25 the ductility and the dark or black colour. As a result of
the ductility of the titanium dioxide, a good resistance of the
coating to large temperature fluctuations, as occur in frying pans, is
provided. The carbon fibres 11 produce an uneven top side of the hard
layer 25 and engage with the uneven top side of the base body 24 that
resulted from the roughening.
After the spraying-on of the hard layer 25, the kitchen appliance is
allowed to cool down. The adhesion-promoting layer 27 is applied on
the hard layer 25. The layer material is present as a suspension. The
above-mentioned fibres 11 and also a dark pigment can be admixed with
this suspension. A layer thickness of several micrometres is applied.
This suspension enters into the roughness and the pores of the hard
layer 25. Subsequently, the kitchen appliance is heated in a kiln in
several stages (100°C, 250°C, 400°C) to 400°C to 430°C and maintained
at the final temperature for about ten to fifteen minutes.
In an analogous process, the intermediate layer 29 is subsequently
applied.
As an anti-adhesive covering layer 31, one to three layers of a
fluoropolymer, preferably PTFE (polytetrafluoroethylene), are applied
as a suspension after the kitchen appliance has cooled down to room
temperature. This suspension likewise enters into a still remaining
roughness and into the pores. After the application, a heating
programme analogous to that of the layer 27 is run. As a result of the

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fact that here also the final temperature is maintained for ten to
fifteen minutes, baking of the PTFE takes place. The softening
temperature of the PTFE is around 360°C. The temperature of the object
is thus significantly above this temperature during baking, so that
the suspension particles are sintered to form a tough, elastic layer.
As a result of the sintering, an elastic PTFE covering layer 31 is
formed, which, with a layer thickness of two to ten micrometres,
conforms well to the remaining roughness of the intermediate layer 29
below.
In the kitchen appliance with finished coating, preferably the
outermost, free surface will be subjected to a brushing process. In
this brushing, fibre ends projecting too far are removed in order that
these ends do not break off only on typical usage. The broken-off
fibre parts are harmless to health but, when the pan is used new,
could, on close inspection, leave traces on a light-coloured item
being fried. A brush is used the brush hardness of which does not
scratch the coating surface but breaks off fibre ends projecting too
far. Fibre ends projecting too far are understood to mean fibre ends
that would break off on use of a soft spatula as is used in the case
of anti-adhesive-coated kitchen appliances.
Surfaces of irons, pots, surfaces of machine parts such as bearing
shells, ... can, instead of frying pans as kitchen appliances, also be
coated with the above-described coatings.
Instead of applying the adhesion-promoting layer 27, intermediate
layer 29 and the anti-adhesive layer 31, which each are present as
suspensions, as individual layers and heating them in stages, the
adhesion-promoting layer 27, the intermediate layer 29 and then the
anti-adhesive layer 31 can be applied one after the other after
surface drying only. These layers 27, 29 and 31 can then be heated
together, as described above, in stages or in an approximately
continuously increasing manner.
As a layer material in which the fibres can lie, a hard material with
an anti-adhesive effect can also be used. In that case, after
roughening of the kitchen appliance bottom to be coated, the entire
object (e.g. pan) is brought to a temperature below 600°C in a kiln.

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Preferably a temperature of 450°C is chosen. Immediately after this
temperature is reached, a mixture with 80 to 40 percent by weight of
aluminium oxide (Al2O3) and 20 to 60 percent by weight of titanium
dioxide (TiO2) is applied. For example, approximately sixty percent by
weight of aluminium oxide and forty percent by weight of titanium
dioxide with an admixture of five to ten percent by weight of
aluminium fluoride (AlF3) are applied here as a homogeneous mixture in
a plasma spraying process as a thermal spraying process. The admixed
aluminium fluoride produces an anti-adhesive effect in the hard layer
7. The use of aluminium fluoride is not obligatory; other materials
with an anti-adhesive effect can also be used. However, compatibility
with the aluminium oxide / titanium dioxide mixture should be ensured.
The material used must also survive under the thermal conditions of
the plasma spraying. In the plasma spraying, diamond crystals are
admixed that have a diameter between 0.5 µm and 10 µm. The aluminium
oxide / titanium dioxide / aluminium fluoride mixture with embedded
diamond crystals is sprayed to a layer thickness of 50 µm to 150 µm
onto the surface 5. The applied layer can look black.
The admixing of the diamond crystals should take place in such a way
that they are not exposed to a temperature above 900°C. At 900°
diamond can turn into graphite or burn in the event of oxygen access.
The temperature should be kept sufficiently remote from this 900°C.
Admixed diamond crystals improve the thermal conductivity, improve
abrasion properties and improve a compatibility of the materials,
since they are carbon.
In simple terms, the aluminium oxide, as a relatively inexpensive
material, gives the layer 7 the necessary hardness, while titanium
dioxide gives this layer 7 the ductility and the dark or black colour.
As a result of the ductility of the titanium dioxide, a good
resistance of the coating to large temperature fluctuations, as
occurring in frying pans, is provided.

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Patent Claims
1. Preferably metallic object base body (3; 24), in particular a
kitchen appliance (1; 24), provided with a coating (5; 21),
characterized in that at least one layer of the coating (5; 21)
contains a layer material with a fibrous material, the fibrous
material deforming a surface of the layer with spatial frequency
fractions between 3 µm-1 and 1000 µm-1.
2. Coated object base body in accordance with claim 1, characterized
in that the surface of the layer is a free coating surface and a
roughness produced by the spatial frequency fractions gives rise to
a self-cleaning effect and/or produces or improves an anti-adhesive
effect.
3. Coated object base body in accordance with claim 1 or 2,
characterized in that a further layer is present in addition to the
layer and the surface of the layer is an intermediate surface to
the further layer and the spatial frequency fractions of the
intermediate surface produce a layer meshing for an improved layer
adhesion between the layer and the further layer.
4. Coated object base body (1, 24) in accordance with one of claims 1
to 3, characterized in that at least twenty percent by weight of
the fibres (11) of the fibrous material exhibit a fibre length that
is at least five percent longer than the layer thickness to be
produced of the layer exhibiting the fibrous material, and thus at
least these longer fibres (11) form with their ends the surface
with troughs and peaks that exhibits spatial frequency fractions.
5. Coated object base body (1, 24) in accordance with one of claims 1
to 4, characterized in that each layer exhibits a layer thickness
between 2 µm and 150 µm.
6. Coated object base body (1, 24) in accordance with one of claims 1
to 5, characterized in that the surface deformed with spatial
frequency fractions exhibits stochastically distributed troughs and
peaks, the peaks, which form a roughness, lying between 0.1 µm and
500 µm above a mean layer level, at a spacing between 50 nm and 500
7. Coated object base body (1, 24) in accordance with one of claims 1
to 6, characterized in that the fibres (11) of the fibrous material
are carbon fibres with a diameter between 2 µm and 8 µm and

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preferably the fibres contain diamond crystals.
8. Coated object base body (1; 24) in accordance with one of claims 1
to 7, characterized in that at least one layer of the coating, in
particular a free outer layer, contains diamond crystals.
9. Coated object base body (1; 24) in accordance with claim 2,
characterized in that the layer of the coating that exhibits the
top, free surface is an anti-adhesive layer (9; 31) that exhibits
polytetrafluoroethylene (PTFE), perfluoroalkoxy (PFA) or
fluorinated ethylene propylene (FEP) as an anti-adhesive material.
10.Coated object base body (24) in accordance with one of claims 1 to
9, characterized in that there is arranged on the object base body
(24) a hard-material layer (25) , then an adhesion-promoting layer
(27) and preferably thereon an intermediate layer (29).
11.Coated object base body (1; 24) in accordance with one of claims 1
to 10, characterized in that there is arranged on the object base
body an adhesion-promoting layer (7; 27) and preferably thereon an
intermediate layer (29) .
12. Process for applying at least one layer (7, 9; 25, 27, 29, 31) with
a layer material on an in particular metallic object base body (3;
24), preferably of a kitchen appliance (1), characterized in that a
fibrous material (11) is added to the layer material before, after
or during the application of the layer (7, 9; 25, 27, 29, 31), is
subsequently hardened, and even after the hardening, a rough
surface (47) with spatial frequency fractions between 3 µm-1 and
1000 µm-1 is present.
13. Process in accordance with claim 12, characterized in that the
surface is produced as a free coating surface, the roughness of the
surface produced by the spatial frequency fractions giving rise to
a self-cleaning effect and/or producing or improving an anti-
adhesive effect.
14.Process in accordance with claim 12 or 13, characterized in that a
further layer is applied and the rough surface is an intermediate
surface between the layer and the further layer, the rough surface
producing a layer meshing for an improved layer adhesion.
15.Process in accordance with one of claims 1 to 14, characterized in
that, for the at least one layer provided for the addition of the
fibrous material, a paste-like, hardenable layer material is used,
which, after the application on a further layer of the coating (5;

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21) or on the base body (3; 24), is hardened, containing the
fibrous material, and preferably at least twenty percent by weight
of the fibres of the fibrous material to be added have a fibre
length that is longer, by at least five percent, than the mean
layer thickness to be produced of this layer.
16. Process in accordance with one of claims 12 to 15, characterized in
that a layer material is used with a viscosity that is such that,
on application of the layer material containing the fibrous
material on the base body (3; 24) or on a further layer of the
coating (5; 21), a surface with prescribed surface frequency
fractions is obtained in that the layer material sinks
appropriately towards the surface of the base body, covering the
fibres.
17.Process in accordance with one of claims 12 to 16, characterized in
that polytetrafluoroethylene (PTFE), perfluoroalkoxy (PFA) or
fluorinated ethylene propylene (FEP) is used as a layer material
for a top, free layer and this layer in the coating (5; 21) is
produced as the last layer (9; 31) in order that its free layer top
surface has an anti-adhesive or self-cleaning effect.
18.Process in accordance with one of claims 12 to 17, characterized in
that diamond crystals are added to the layer material.

The base body of an object provided with a coating (5; 21) can be
metallic or non metallic. The base body is preferably the base body of
a kitchen appliance. At least one layer of the coating (5; 21)
comprises a coating material with a fibrous material which deforms the
surface of the coating with spatial frequency fractions ranging from
3µm-1 to 1000µm-1. If the surface of the layer is a free coating
surface, the roughness generated by the spatial frequency fractions
generates a self-cleaning effect and/or improves an anti-adhesive
effect. If the surface of the layer is a boundary surface to another
layer, the layers mesh, producing an improved adherence between the
layers.