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Air Win Winche chess & Hoi Hoists sts From 125 kg to 200 t capacity

Air Winches & Hoists The most comprehensive range of Air Winches, Air Chain Hoists and BOP Handling Systems on the market – 0.125t 0.125 t to 200t 200 t capacity. capacity. Setting the standards in winch and hoist technology, technology, our lifting equipment equipm ent are known known througho throughout ut the Heavy Industr Industry, y, the Mining M ining and Tunneling Industry, the Public Works and the Offshore Drilling Industry for their reliability and safety safety..

Air Winches The Ingersoll Rand line of air winches combines the best ideas and innovations resulting from over 200 years of experience in solving the most challenging lifting, pulling and positioning applications in the world’s toughest industries. Our air winches are manufactured in either Douai, France (gear type motor winches) or Kent, Washington, USA (piston type motor winches). Enjoy the wide selection offered by these two lines and choose the model that best fits your application.

Liftstar® & Pullstar® Series Air Winches 0.15 - 10 t Load Capacity Designed to work in difficult environments, these winches feature a low maintenance, highly reliable gear motor with high torque output that translates into smooth starts and stops. Their rugged and compact design makes them ready to take on your most challenging applications. LIFTSTAR® (LS) models are designed for lifting applications with a 5:1 design factor at rated capacity. PULLSTAR® (PS) models are designed for pulling applications with a 3.5:1 design factor. They come standard with a drum disengaging clutch for free spooling unloaded wire rope. Reliable gear motor Its unique design with only two moving parts makes it ideal for severe applications in hot, cold, dusty, dirty, explosive and wet conditions. Less sensitive than other motors to long storage period or long period with no use. Virtually maintenance free and reduced downtimes. Rugged construction Originally designed for the mining industry, the LS and PS winches are very robust and durable. Cast iron and steel construction. Meets worldwide standards European standards FEM 9.511 and FEM 1001 for lifting. U.S. standard ASME/ANSI B30.7. Duty rating FEM 1Bm / ISO M3.

CE marked models are compliant with the latest European machinery directive No 2006/42/EC and the European standard for power driven winches EN 14492-1. These models include as standard the following safety features: Drum guard — Emergency stop with main air shut-off valve as per EN 418. — Overload protection (LS models only) — Upper / lower limit switches (LS models only) — CE declaration of conformity.

Liftstar® and Pullstar® winches are, by design, particularly suitable for use in potentially explosive atmospheres, unlike electric winches. They are classified as standard as equipment category 2 for applications in zone 1 and 2 (as per ATEX 94/9/CE directive for surface industry). ATEX marking: Ex II 2 GD c IIB 135°C X. For the mining industry they can be fitted with an optional package to comply with requirements of equipment category M2 (consult us).

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Liftstar® & Pullstar® Series Air Winches 0.15 - 10 t Load Capacity

LIFTSTAR® Lifting Series LIFTSTAR® winches are designed with a 5:1 minimum safety factor at rated capacity. LIFTSTAR® winch always lifts its rated capacity at any layers of rope. LIFTSTAR® winch is designed so that the line speed remains constant on all layers when lifting its nominal load. The drums are generously dimensioned to obtain a minimum drum to rope diameter of 18:1 to avoid excessive bending of the wire rope thus increasing its life time. The rope storage capacities correspond to the maximum length of rope which can theoretically be stored onto the drum (calculated with wire rope tightly wound at full drum). The rated "working" rope capacity leaves a free space of 1.5 times the nominal rope diameter from the top of the drum flanges (as per the European standard EN 14192-1). This helps preventing the wire rope from running off the drum flanges during operation.

* On LIFTSTAR® winches the lifting sp eed with rated load is constant at all layers.

PULLSTAR® Pulling Series PULLSTAR® winches are designed with a 3.5:1 minimum safety factor at rated capacity. The rated capacity of the PULLSTAR® winches is calculated at the lowest rope layer on the drum. It corresponds to the maximum pulling force allowed. Refer to detailed curves on page 8 to get corresponding pulls / speeds at different layers. Pulling winches are intended for use on horizontal surfaces with no or insubstantial inclination. PULLSTAR® are fitted as standard with a free spooling clutch for rapid manual rope unwinding. The manual clutch is secured against unintended operation.

Utility Air Winches Rope capacity with recommended rope diameter For storage capacities with other rope diameters, use our "drum storage calculator" at the following web address: http://www.ingersollrandproducts.com/lifting/winches/drum.htm Top layer rating * (i.e. drum flange diameter less 1.5 times the rope diameter) The working rope capacity leaves a free space of at least 1.5 times the nominal rope diameter from the top of the drum flanges (EN 14492-1 standard)

Specific to the FA7TiGL Guideline winch: A lower gear ratio and switching valve arrangement with pressure regulator preset for unmanned lowering of sub-sea equipment. In guideline mode, a pressure regulator can be set to adjust the tension. Simply flipping a lever switches the winch from utility to guideline mode. In this mode, the winch can be overhauled at speeds up to 28 m/min.

FA7Ti-GL

See dimensions on page 27. Guideline mode control

Locking dog

Specifications at 6.3 bar dynamic pressure (when winch is running) — Working pressure range 5 to 7 bar. As per European standard EN 14492-1 – Group of mechanism as per FEM 5M Model number

Dual Rated Offshore ManRider™ Air Winches Ingersoll Rand’s offering of dedicated and dual purpose (utility & personnel lifting) ManRider™ winches are known worldwide as the standard for meeting the toughest personnel lifting requirements in the industry. Most of these rugged, oilfield tough winches either carry or have pending design approval by Det Norske Veritas (DNV) and/or the American Bureau of Shipping (ABS). Fully type approved models to meet DNV OS-E101 and ABS - CDS are available upon request. Infinity™ winches also meet UK HSE and PSA regulations for personnel lifting applications. Meeting world standards Certified to those standards. Drilling rigs and platforms are used all over the world and come under numerous and diverse regulations. Ingersoll Rand builds to regional and global specifications and our winches can be certified by Det Norske Veritas (DNV), and the American Bureau of Shipping (ABS). Type approval A comprehensive design review by a third party addresses intended service, applications, ratings, design calculations, load bearing components, product specifications, and service restrictions or limitations. Plant surveys verify quality control procedures. A Type Approval certificate is then issued for specific units.

FA2.5i-MR12MK1P-E.

Specifications for manriding applications at 6.3 bar dynamic pressure — Working pressure range 5 to 7 bar. As per DNV regulations – Group of mechanism as per FEM 5M Model number

Adjustable Accu-Spool™ system (option Q) See description on following page. Construction cage

Electric-over-air pendent control system (control option 5XX) Pendent Control

speed control, the control buttons are depressed and the dial-in knob provides proportional control. The joystick lever control provides traditional winch style variable speed in a hand held or wall mounted control box. E-Strop Dial-in speed control Control buttons

Optional pendent for secondary local control

Joystick lever type control Variable speed lever

E-stop

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Grooved drum

This updated remote control allows unlimited distance between the operator and winch or hoist without the excessive pressure drops, quick exhaust valves and resultant delays found in air control lines. On pendent controls, dialing-in an electrical setting determines the speed. Push buttons provide pay-in or pay-out. For variable

Standard features • Portable, easy to hold control pendent. • NEMA 4 control box and pendent. • Holding down the control button and turning the Dial-In control provides variable speed. • Automatic return-to-centre when joystick is released. • Emergency stop button on control enclosure. • Unlimited control length. • Requires pilot control valve chest for field retrofit. • Adaptable to most winch models and Hercu-Link hoists.

Features and benefits Accu-Spool™ replaces the need for conventional level winding systems. It is available as optional equipment for Ingersoll Rand FA Infinity™ winch Series (except for FA150KGi manriding model). The pressure activated sensor drive is self adjusting, eliminating the wear and timing issues inherent in diamond screw designs. This system compensates for fleet angles between 1.5° to 26°. Heavy duty radial piston drive motor. Fully enclosed oil bath gearbox. Precision cut rack and pinion drive assembly. Field adjustable to accommodate a variety of wire rope take-off angles. Configures for both overwound and underwound wire rope take-off. Accepts a range of wire rope sizes without any adjustments to system. Manual override of controls for no-load spooling. Accu-Spool™ comes with an independent remote pilot pendent control, allowing the drive head to be moved when the winch is not operating. Promotes uniform and even spooling of wire rope. Reduces bird nesting and associated problems such crushing and abrasion.

How to order: Begin with the base model driver and pricing of the FA Infinity™ Series winch you have selected. Add the model driver option code: "Q" to the your winch model (see ordering menu on following page for complete winch model driver guide). Note: If the desired wire rope take-off angle is provided at time of an order the adjustable Accu-Spool™ will be preset for this angle prior to shipment. Otherwise the setting will be at the discretion of the factory. To prevent inadvertent contact with moving parts only automatic brakes are available on adjustable Accu-Spool™ level winds. Not all standard FA Infinity™ Series winch options are compatible with the Accu-Spool™ level wind due to mechanical or regulatory issues. Option not compatible with the Accu-Spool™ system: – Tall flange drums (FA5T and FA7T). – Manual drum brakes (M brake option). Und e r w

(1) Airline accessories: add 1 for filter, 2 for lubricator, 3 for regulator, 4 for strainer, 5 for muf fler and 6 for l iquidator, e.g. J123. For protection during shipment and due to the wide range of installation variables, the airline accessories are shipped loose for client installation. (2) M1, M2 and M3 options: M1 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 2.2 on load bearing parts. This conformity document affirms (by the manufacturer) that parts are in compliance with the requirements of the order based on non-specific inspection and testing (i.e., results are typical m aterial properties for these parts). M2 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1 on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e., results are actual material properties for those parts). M3 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1 on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e., results are actual material

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Liftchain® Series Air Chain Hoists 1.5 - 100 t Load Capacity The Liftchain® LC2A Series is the result of a long experience in heavy load lifting applications in the most difficult and extreme environments around the world. Setting new standards for safety and reliability, the LC2A Series is intended for tough industrial applications on offshore oil rigs, shipyards, petrochemical, refineries, foundries, steels mills, mining, tunneling, etc ...

CE marked models are compliant with the latest European machinery directive N° 2006/42/EC and the European standard for power driven winches EN 14492-2. These models include as standard the following safety features: Built-in overload protection device — Emergency stop at pendent and built-in main air shut-off as per EN 418 — CE declaration of conformity.

Hook-Mount Configuration These standard hook-mount models can be customised with many options for effective adaptation to your application – type of control, chain bucket, suspension... (see pages 39 and 40 for details). See dimensions on pages 41 and 42.

® n i a h c t f i L

LC2A030DIP2C-E

LC2A080DIC1C LC2A120DIP2C-E

LC2A375TIP2C3M2P-E

Specifications at 6.3 bar dynamic pressure (when hoist is running) — Working pressure 5 to 7 bar. As per European standard EN range 14492-2 – Group of mechanism as per FEM 1Bm / ISO M3. Model number

Trolley-Mount Configuration These standard trolley-mount models can be customised with many options for effective adaptation to your application (type of control, chain bucket, suspension...). See dimensions on pages 43 and 44.

LC2A375TIP3RN

12 t motorised trolley sub-assembly

Specifications THE SPECIFICATIONS HEREUNDER CORRESPOND TO THE TROLLEYS. FOR THE LIFTING SPECIFICATIONS, PLEASE REFER TO THE CORRESPONDING HOIST ON THE PREVIOUS PAGE.

Specifications at 6.3 bar dynamic pressure (when hoist is running). Working pressure 5 to 7 bar. As per European standard EN range 14492-2 – Group of mechanism as per FEM 1Bm/ ISO M3. Model number

Airline Accessories for Air Hoists Additional Information on Filters, Regulators and Lubricators

Ingersoll Rand ARO-Flo Series These filters, regulators, lubricators and FRL combinations are designed to keep your air supply in top condition, as well as enable your hoist to operate at its peak performance.

ARO-Flo Series equipment is exempt from the EU Directives 2002/95/EC (CE compliance), and 94/9/EC (ATEX 95). ARO-Flo Series is Silicon free and meets 2002/95/EC (RoHS compliance).

Hoist model

Hoist air inlet size

FRL size

FRL combination part no.

Filter part no.

Regulator part no.

Gauge part no.

Lubricator part no.

Nipple part no. (1)

—

—

—

—

—

For CLK, MLK and LC2A Air Hoists Series CLK Series…

3/8" NPT

3/8" BSP

C382C1-811

MLK Series

1/2" NPT

1/2" BSP

C383D1-811

LC2A015S…

3/4" BSP

LC2A030D…

3/4" BSP

3/4" BSP

C383E1-811

LC2A040S…

1" BSP

1" BSP

C384F1-811

LC2A060Q…

3/4" BSP

3/4" BSP

C383E1-811

LC2A060S…

1" BSP

LC2A080D…

1" BSP

1" BSP

C384F1-811

LC2A120D…

1" BSP

LC2A125S…

1 1/4" BSP

1 1/4" BSP

—

F355G1-411

R375G1-100

104502

L365G1-110

38751038

LC2A180T…

1" BSP

LC2A250Q…

1" BSP

1" BSP

C384F1-811

—

—

—

—

—

LC2A250D…

1 1/4" BSP

LC2A375T…

1 1/4" BSP

LC2A500Q…

1 1/4" BSP

1 1/4" BSP

—

F355G1-411

R375G1-100

104502

L365G1-110

38751038

1/4" BSP

LCA750T…

1

LCA1000Q…

1 1/4" BSP

® n i a h c t f i L

BOP Handling Systems For over 30 years Ingersoll Rand has designed, manufactured and serviced hundreds of blowout preventer handling systems for all the major drilling contractors and oil companies in the industry. Our experience with this complex and critical lifting application enables us to provide the type of equipment, engineering support, and certifications that these projects require. Our commitment to safety and quality combined with our long experience with difficult lifting applications allows us to provide our clients with the safest and most cost-effective solutions possible.

BOP Handling Systems 25 - 200 t Load Capacity Our BOP Handling Systems are designed to meet or exceed the specifications of one or more of the following regulatory bodies; the Norwegian Petroleum Directorate (NPD), UK HSE, Lloyds Register of Shipping (LRS), Det Norske Veritas (DNV), and American Bureau of Shipping (ABS) for the oilwell drilling industry. All Ingersoll Rand BOP handling systems are designed and built in ISO9001 certified factories. They are comprised of two trolley-mounted hoists; each of which is rated at one-half the complete system capacity.

Features 5:1 design factor combined with all steel and cast iron construction to withstand the brutal environmental and mechanical challenges of the job. Automatic multi-disc brakes that engage instantly the moment the controls are released. High efficiency planetary gear boxes that are fully sealed to exclude contaminants. Space saving modular designs require no deck space, offer low headroom and improved end approach. Ultra-low headroom models are available for applications with severe envelope restrictions. Choice between two types of pneumatic motor, including compact gear type motor ( BS Series BOP handling systems) and high-torque radial piston motor (BHS Series BOP handling systems). Air motors provide built-in overload protection since they will stall without damaging hoist. Smooth, precise and safe load control with variable speed pendent control. Rugged corrosion-resistant load chain in 16, 22 and 32 mm sizes with greater elongation and therefore, with more resistance to shock loading. The large links provide for easier external inspection, excellent resistance to abrasion, and will last indefinitely when properly maintained. True vertical lift which enhances load control characteristics and safety. Articulated trolleys accommodate limited side pulling as BOP stack is being lifted.

CE marked models are compliant with the latest European machinery directive No 2006/42/EC and the European standard for Power Driven Hoists EN 14492-2. These models include as standard an emergency stop on pendent and main air shut-off valve as per EN 418 standard, an overload protection and a CE declaration of conformity.

The BS and BHS BOP handling systems are particularly suitable for use in potentially explosive atmospheres. In their standard design, they are classified as equipment category 3 for applications in zone 2 as per ATEX 94/9/CE Directive (ATEX marking Ex II 3 GD c IIB 135°C X). For more hazardous areas such as zone 1, they are offered with a special spark resistant package (ATEX marking Ex II 2 GD c IIB 135°C X).

BOP Handling Systems 25 - 200 t Load Capacity

BS Serie Seriess – 150 150 t and and 200 200 t

— Dimensions are subject to change without without notice. Please contact Client Services for certified prints.

B

P

Q

R

C D

E

F

ØG

T

S

Air inlet

K

2 x 1 1 / 4 4” G

CE Version

BS150LCA3… BS200LCA4…

X

A

Chain bucket

m o o r d a e h m u m i n i M

H

K J

for 9 m standard lift

U

V

Y

L M

20°

N

20° W

Dimensions in mm Model Mod el number

A

B

C

D

E

F

G

H

J

K

L

M

N

P

Q

R

S

T

U

V

W

X

Y

1880 0 3370 3370 799 223 223 312 243 225 BS150LCA3… BS150L CA3… 188

542 152 1090 1090 190 950

408 664 749 123 40 40 300 1130 1130 1060 1060 430 1980 1980 150

1960 0 3370 3370 799 223 223 312 243 225 BS200LCA4… BS200L CA4… 196

542 165 1112 1112 212 950

408 664 749 123 40 40 300 1092 1092 1092 1092 430 1980 1980 170

ULBS Seri Series es – 50 50 t to 200 t

— Dimensions are subject to change without without notice. Please contact Client Services for certified prints.

BHS Series Specific Features Designed to meet or exceed specifications of one or more of the following regulatory bodies - the Norwegian N orwegian Petroleum Directorate Directora te (NPD), UK HSE, Lloyds Register of Shipping (LRS), Det Norske Veritas (DNV), and American Bureau of Shipping (ABS) for the oilwell drilling industry

BHS200M (one 100t hoist shown)

All models meet the requirements of the European standards FEM 9.511 and FEM 1001 for lifting as well the U.S. standard ASME/ANSI B30.7.

Ingersoll Rand radial piston air motor is characterised by: - A positive starting torque. - A variable speed control offering a precision spotting control at at slow speeds. - A superior reliability in harsh environments. - Features an internal splash lubrication.

WARNING: Standard hoist / trolle Standard trolley y combi combination nationss purchased for BOP handling will void the warranty. warranty. They are not designed for this type of application.

BOP Handling Systems 50 - 200 t Load Capacity

BHS Series Specifications BHS BOP handling systems are comprised of two trolley-mounted hoists. The total system capacity corresponds to the addition of the rated capacity of both hoists.

BHS100M (one 50t hoist shown)

See dim dimensi ensions ons on pagess 60 page 60

Specifications at 6.3 bar dynamic pressure (when BOB handling system is running) — Working pressure 5 to 7 bar. As per European standard EN range 14492-2 – Group of mechanism as per FEM 1Bm / ISO M3. System model number

In CE version, BHS Series BOP handling systems are fitted with the additional following equipment: Built-in overload protection. Emergency stop button on pendent, acting on main air shut off valve. CE declaration of conformity.

Spark and corrosion resistant (S•COR•E) package. The S.COR.E spark resistant option for BHS Series is designed for applications in zone 1 as per ATEX 94/9/CE Directive. It includes as standard: R option: The product will be equipped with copper plated load hook(s) and trolley wheels. Zinc plated load and hand chain if applicable.

(1) NOTES: M1 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 2.2 on load bearing parts. This conformity document affirms (by the manufacturer) that parts are in compliance with the requirements of the order based on non-specific inspection and testing (i.e. results are typical material properties for these parts). M2 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1 on load bearing parts. These doc uments affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e. results are actual material properties for those parts). M3 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1 on load bearing parts. These doc uments affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e. results are actual material properties for those parts in a finished, as delivered condition).

Manual Equipment Ingersoll Rand also offers manual trolleys to equip your small capacity hoists and manual hoists which are very useful for casual material handling work.

Ingersoll Rand (NYSE:IR) advances the quality of life by creating and sustaining safe, comfortable and efficient environments. Our people and our family of brands — including Club Car®, Ingersoll Rand®, Schlage®, Thermo King® and Trane® — work together to enhance the quality and comfort of air in homes and buildings, transport and protect food and perishables, secure homes and commercial properties, and increase industrial productivity and efficiency. Ingersoll Rand products range from complete compressed air systems, tools and pumps to material handling systems. The diverse and innovative products, services and solutions enhance our customers’ energy efficiency, productivity and operations. Ingersoll Rand is a $14 billion global business committed to a world of sustainable progress and enduring results. For more information, visit ingersollrand.com or ingersollrandproducts.com.

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