wax

For many of our parents, grandparents, and great grandparents, the things we consider hacking, making, and doing weren’t just for fun. They were important skills that could help one survive. This week [Dino] shows us something his dad taught him: waterproof fire starters. The trick is paraffin wax. [Dino] starts by melting down some wax in a pot. He then dips strips of newspaper in the liquid wax. Several strike anywhere matches also get the wax treatment, are then placed on the newspaper. The newspaper and matches are rolled up into a tight bundle, which is itself dipped in wax several times.

The resulting small bundle of waxed newspaper and matches is safe and easy to carry in pocket or backpack. It also becomes the perfect wet fire starter. The “newspaper shell” is torn off into strips of waxed paper, which burns slowly and allows the tinder and wood to catch. [Dino] demonstrates his pioneering skills by starting a fire at the end of the video. When the inevitable zombie apocalypse hits, we definitely want [Dino] at the Hackaday compound.

No matter how easy it is to throw a piece of metal or plastic onto a tool and start making chips, the price of materials does add up. [rawkstar320] has been using machinable wax – a very hard wax that is up to the task of being cut with tools spinning at thousands of RPM – to reduce his material cost, simply remelting every part with a mistake. This wax can be made at home, it turns out, and [rawkstar] is glad to walk us through the process.

The creation of machinable wax begins by melting a few pounds of paraffin wax in a home deep fryer. Machining pure paraffin would gum up the works of just about any machine, so [rawkstar] throws a few plastic polyethylene bags into the already melted wax.

After casting and cooling, these blocks of wax are ready to be surfaced with a tool and milled into any part [rawkstar]’s workshop is capable of. As a bonus, all of the chips produced from this wax can be recycled and melted down again making for a somewhat renewable material that is perfect for prototyping or casting.

After trying a few different methods of making the powdered wax himself, he decided that it was much more time effective to just buy the stuff. Using the commercially available powered wax mixed with activated carbon, and a custom printer, the wax is blasted with a moderately high powered laser. More wax powder is applied over the freshly sintered layer, and the 3d part is built upwards. Once he has the part in wax, he can then make a mold of it and cast metal using the Lost Wax Casting method.

While the quality is not perfect, and you still need a roughly 2500$ laser setup (which was borrowed from his school) its surely a step into the future.

What if there were only two steps for making your own printed circuit board; print, etch? That’s what [Jeff Gough] has been working on and he presented the process in his talk at 27C3. In the first portion of the video after the break [Jeff] talks about various industrial PCB manufacturing processes in a depth you may not have heard before. We found it to be interesting but at about thirty minutes into the clip he begins the presentation of his modified printer. It’s an inkjet that can print wax onto copper clad board. The wax acts as a resist for chemical etchants, and provides very high resolution. He’s using a heavily modified print head, which brings to mind that diy piezo inkjet head which also has wax printing in its future plans. This certainly seems promising and if the process can be simplified it might do away with the toner transfer method.

[Norman] spent three years developing and building his own Edison cylinder phonograph with electric pickup. We’re glad he did, and that he shared it with the world because the product is a thing of beauty. Every part is clean and precise with plenty of room for adjustments to accommodate differences in media. He’s reused the head from a VCR and attached it to a CNC machined polypropylene mandrel. The needle is interfaced with the cylinder via a delicate passively driven carriage. This consists of an aluminum rod with the cartridge at one end, and two wheels at the other. The wheels travel along a precision rod, propelled by the needle tracking the groove in the wax. Wonderful!

[the4est] put together this quick how to for making a laser based light bulb night light. First, you need to break out the black glass base of the bulb and remove the filament. Scrub the inside of the bulb and pour in the paraffin. Once it sets, you can break the glass, leaving a solid wax bulb. Hollow out the inside, insert a laser pointer, and you’ll have fine glowing night light.