leyden jar

The Wimshurst machine is one of the oldest and best known electrostatic machines, consisting of its iconic two counter rotating disks and two Leyden jars. Most often you see someone hand cranking it, producing sparks, though we’ve seen it used for much more, including for powering a smoke precipitator for cleaning up smoke and even for powering a laser.

It works through an interesting sequence of events. Most explanations attempt to cram it all into one picture, requiring some major mental gymnastics to visualize. This often means people give up, resigned to assume these work through some mythical mechanics that defy a mortal’s ability to understand.

The pioneering years in the history of capacitors was a time when capacitors were used primarily for gaining an early understanding of electricity, predating the discovery even of the electron. It was also a time for doing parlor demonstrations, such as having a line of people holding hands and discharging a capacitor through them. The modern era of capacitors begins in the late 1800s with the dawning of the age of the practical application of electricity, requiring reliable capacitors with specific properties.

Leyden Jars

Marconi with transmitting apparatus, Published on LIFE [Public domain], via Wikimedia CommonsOne such practical use was in Marconi’s wireless spark-gap transmitters starting just before 1900 and into the first and second decade. The transmitters built up a high voltage for discharging across a spark gap and so used porcelain capacitors to withstand that voltage. High frequency was also required. These were basically Leyden jars and to get the required capacitances took a lot of space.

Mica

In 1909, William Dubilier invented smaller mica capacitors which were then used on the receiving side for the resonant circuits in wireless hardware.

Early mica capacitors were basically layers of mica and copper foils clamped together as what were called “clamped mica capacitors”. These capacitors weren’t very reliable though. Being just mica sheets pressed against metal foils, there were air gaps between the mica and foils. Those gap allowed for oxidation and corrosion, and meant that the distance between plates was subject to change, altering the capacitance.

In the 1920s silver mica capacitors were developed, ones where the mica is coated on both sides with the metal, eliminating the air gaps. With a thin metal coating instead of thicker foils, the capacitors could also be made smaller. These were very reliable. Of course we didn’t stop there. The modern era of capacitors has been marked by one breakthrough after another for a fascinating story. Let’s take a look.

The history of capacitors starts in the pioneering days of electricity. I liken it to the pioneering days of aviation when you made your own planes out of wood and canvas and struggled to leap into the air, not understanding enough about aerodynamics to know how to stay there. Electricity had a similar period. At the time of the discovery of the capacitor our understanding was so primitive that electricity was thought to be a fluid and that it came in two forms, vitreous electricity and resinous electricity. As you’ll see below, it was during the capacitor’s early years that all this changed.

The history starts in 1745. At the time, one way of generating electricity was to use a friction machine. This consisted of a glass globe rotated at a few hundred RPM while you stroked it with the palms of your hands. This generated electricity on the glass which could then be discharged. Today we call the effect taking place the triboelectric effect, which you can see demonstrated here powering an LCD screen.

Steampunk extraordinaire [Jake von Slatt] has released his latest creation. This time he’s built a Wimshurst machine from mostly 3D printed parts. The Wimshurst machine is an electrostatic generator and was originally invented in the late 1800’s by James Wimshurst. It uses two counter-rotating disks to generate an electrostatic charge which is then stored in two Leyden jars. These jars are also connected to a spark gap. When the voltage raises high enough, the jars can discharge all at once by flashing a spark across the gap.

[Jake’s] machine has a sort of Gothic theme to it. He designed the parts using Autodesk’s 123D Design. They were initially printed in PLA. Skate bearings were used in the center of the disks to ensure a smooth rotation. The axle was made from the fiberglass shaft of a driveway reflector. The vertical supports were attached the base with machine screws.

The Leyden jars were made from sections of clear plastic tube. The caps for the jars were 3D printed and are designed to accept a short length of threaded 1/8″ pipe. Copper wire was used for the interior contacts and are held in place with electrical tape. The metal sectors on each disk were made from pieces of cut aluminum tape.

You may be wondering how this machine works if it’s almost entirely made out of plastic. [Jake] actually painted most of the parts with a carbon paint. This makes them electrically conductive and he can then use the parts to complete electrical circuits. Unfortunately he found this to be rather ineffective. The machine does work, but it only produces sparks up to 1/2″ in length. For comparison, his other machine is capable of 6″ sparks using similar sized Leyden jars.

[Jake] actually tried rebuilding this project using ABS, thinking that the PLA may have been collecting moisture from his breath, but the result is still only 1/2″ sparks. He suspects that the bumpy surface of the plastic parts may be causing the charge to slowly leak away, preventing a nice build up. He’s released all of his designs on Thingiverse in case any other hackers want to give it a whirl.

Got some empty plastic bottles in your recycling bin or cluttering up your desk? Then you’ve got a large portion of the material you need for building your own Wimshurst machine like [Thomas Kim] did. This demonstration and build video is one of the many treasures of his YouTube channel. He shows the machine in operation and then spends several real-time minutes showing how he made the heart of it using plastic bottles, the conductive brush from a laser printer, discarded CDs, and a bunch of copper wire. As a bonus, he removes the conductive material and paint from a CD with a homemade taser. As a super special bonus, there’s no EDM soundtrack to this video, just the sounds of productivity.

The Wimshurst machine is an electrostatic generator that slightly predates the Tesla coil. It works by passing a charge from one spinning disk to another disk spinning in the opposite direction. When the charge reaches the collecting comb, it is stored in Leyden jars. Finally, it gets discharged in a pretty spark and the cycle begins anew. Once you’re over shocking your friends, use your Wimshurst machine to make an electrostatic precipitator.