Gum metals pave the way for new applications

Metals which can be bent as gum pave the way for new industrial applications, for example in the aerospace industry.

About the author

Joanne McIntyre is the Editor in Chief of Stainless Steel World magazine, and Conference Coordinator for the Duplex Seminar & Summit.

While so-called gum metals were known to exist the mechanism behind this behaviour was still unsettled and thus difficult to be used for applications. Scientists from the Max-Planck-Institut für Eisenforschung (MPIE) in Düsseldorf have observed a new phase transformation in a titanium alloy that could further our understanding of this behaviour whereby the term “phase” refers to the crystal structure in which the atoms are arranged (see the photo above, provided by the Max-Planck Institute).

'Bendy' metal
The material scientists of the MPIE used X-rays to reveal the inner structure of a special alloy consisting of titanium, niobium, tantalum and zirconium. This titanium alloy displays some unusual mechanical properties under mechanical stress: “On being deformed, it does not become harder or brittle, the way metals usually do, but instead it bends, almost like honey. In scientific terms, it has a very low elastic stiffness and very high ductility,” explains Dierk Raabe, director at the MPIE.

This makes the alloy extremely attractive for various industrial applications. In the aerospace industry, for example, it can be used as a kind of crash absorber. “When an aircraft’s turbine is damaged by hail or a bird strike, there is a risk that individual parts may shatter and damage the fuselage too. If parts of the protective casing around a turbine were made of this type of gum metal, they could capture the flying debris because the impact would not destroy but only deform them,” says Raabe.

Titanium alloys normally occur in two different phases. At room temperature, the atoms are usually found in the so-called alpha phase, at high temperatures they switch to the beta phase. The metals display different properties, depending on which phase they occur in. Gum metals primarily consist of the beta phase, which is stable at room temperature in the case of these alloys.

The researchers at the MPIE have discovered a new mechanism during the phase transformation. The team of Jian Zhang has observed a new structure, which forms when the beta phase is transformed into the alpha phase: the omega phase. If the beta phase is cooled down rapidly from a high temperature, some of the atoms change position to adopt the energetically more favourable arrangement of the alpha phase. The movements of these atoms lead to mechanical stress along the phase boundary, almost as if the different phases were tugging on each other. When this stress exceeds a critical value, a new arrangement is adopted, the so-called omega phase. “This newly discovered structure only arises when sheer stress is generated at the phase boundary, and it facilitates the transformation of the alpha into the beta phase. It can only exist between two other phases because it is stabilised by them,” reports Raabe. When the stress drops below the critical value because of the new layer, a new alpha phase layer is formed bordering on an omega phase. This results in a microstructure consisting of lots of layers, some of them on an atomic scale, each having a different structure. This transition also occurs when static forces are applied and is completely reversible. The scientists are now hoping that the newly discovered structure will help them to better understand the properties of this material and later to develop new, improved varieties of titanium alloys.