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I believe his name is Devin Harrigan aka featherweight and he's your everyday run of the mill cosplayer and I don't think he is a member of the forums though I don't know for sure. But he does a lot of cosplay prop commissions for large range of cosplayers. His website is http://www.featherweightcosplay.com and he has gallery of different props he makes and there are even tutorial books he makes on prop making some are free and others cost $. His work is pretty amazing considering the attention to detail and only using cardboard to boot just makes his work that much more cooler.