If I try to generate a script and have it open the script in query analyser or SQL 2005 Manageent studio It fails with the error message - unable to complete the operation - not so good considering that's what I need ;o(

It's hard to work out why SSMS can't load your Packager script from the error description -- there may be a problem with the script, the script encoding, the size of the script, or just that SSMS is plain broken.

What you may want to try is the latest cumulative patch to Packager listed at the top of the forum. I believe it will save your scripts to many files, if too large a script is the issue.