Defining The Cutting Edge Principles That Guide Boxman Production

How can we design and deploy a unit with less labor burden? Can we do an installation with one person instead of three? What can we do to reduce waste and increase efficiency? How can we deliver the best quality to customers?

We look at every project that comes through our line as a total package. We may be welding on a door or applying finishes, but we’re also looking at it from a life cycle management perspective. How long will this unit keep its composure without having to be recertified or inspected again? What is the structural integrity of the container over the course of its life? To maximize efficiency, durability, and quality we use a number of techniques, including:

Six Sigma.

5S.

5S is a concept that was developed in Japan. Based on 5 S’s: Seiri, Seiton, Seiso, Seiketsu, and Shitsuke, which loosely translates to: sort, set, shine, standardize, and sustain. The goal is to reduce waste at every step by maintaining clean, orderly work areas and standardizing work flows. Like Six Sigma, the focus is on reducing variability and the chance for error.

JIT.

Toyota made JIT, or Just-in-Time, famous. The premise is that you carry only the inventory you need to produce the required items. You’re not carrying excess, which is a significant drain on resources, and set-up and scheduling are more efficient.

Milk Runs.

Rather than send a truck to every farm to collect milk, companies would send one truck to multiple locations. In production, milk runs are a method to facilitate JIT deliveries. Essentially, it is one delivery run that picks up from multiple vendors on the same trip.

By making changes in our line with these methodologies, we have been able to significantly reduce production times. This means less labor burden, less cost, and faster turn-around times. The quality not only remains high, but is continuously improved. At Boxman Studios, every day is an opportunity to improve how we do things and to keep pushing the quality standard higher for our customers.

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So you’re ready to do something amazing with shipping containers?

We invite you to download our eBook A Beginner’s Guide to Building with Shipping Containers to ensure that shipping containers are right for your project.

If after you’ve looked through the eBook you’ve decided that you’re ready to take the next step, give us a call at 704-333-3733, or fill out the form below to get the ball rolling. Thanks for your interest in Boxman Studios. We look forward to helping you engage your audience like never before.