COAXIAL CONNECTORS

RoHS Compliant
COAXIAL CONNECTORS
2008
CAT.NO.COAX-007A-E.FEB.2008
COAXIAL CONNECTORS
Procedure for wire connection
113
COAXIAL CONNECTORS
■PROCEDURE FOR WIRE CONNECTION
Case of Straight Type Connector for Single Braid or Double Braid Coaxial Cable
Dimensions in millimeters
1.Terminating a cable
4.Connecting the braided wire
Center Conductor
Insulator
Braided Wire
Sheath
Braided wire over the crimping part
Put the alminum tape inside the connector
a
b
c
Terminate the cable in the manner suited to the connector.
See the operation manual of the relevant product for specified
dimensions.
（Note 1）The cutting position of beaten copper tape on the cable is
identical to dimension b.
（Note 2）Leave no remain or burr that could cause a short circuit.
（Note 3）Make no scratch on the center conductor, the insulator,
the braided wire or the sheath at the time of cutting.
2.Attaching parts
Ferrule
0.5 or less between the hitting
surface and the ferrule
Attach the ferrule over the braided wire of the cable.
（Note 1）Hold the bottom end of the cable to insert into
the connector until it hit the end.
（Note 2）Make sure that no braided wire runs out of the ferrule.
（Note 3）Makes sure that no braided wire comes inside the
contact.
（Note 4）For a cable with beaten copper tape, put the beaten
copper inside the connector.
Shrinkage Tube
d
Let the cable through the ferrule and the shrinkage tube.
（Note 1）Be sure to use a shrinkage tube when a 1.5D-W cable is
used.
3.Connecting the contact
0.3 or less between the contact and the insulator
Connect the contact to the center conductor of the cable.
There are two types: the crimping type using a dedicated tool and
the soldering type.
[For crimping type]
（Note 1）For the dedicated tool, contact us separately.
（Note 2）Make sure that the center conductor is visible from the
check hole.
（Note 3）Makes sure that no center conductor runs out of the
contact.
[For soldering type]
（Note 1）Make sure that the center conductor is visible from the
check hole.
（Note 2）Make sure that a fillet is formed on the soldering part.
114
Clamping directions
Clamp the ferrule with a dedicated tool.
（Note 1）For the dedicated tool, contact us separately
（Note 2）Make sure that dimension d conforms to the regulation
value after clamping.
For regulation values, see the operation manuals of
products.
COAXIAL CONNECTORS
■PROCEDURE FOR WIRE CONNECTION
Case of Straight Type Connector for Single Braid or Double Braid Coaxial Cable
Dimensions in millimeters
5.Welding the shrinkage tube （for the 1.5D-W cable）
1 or less of clearance between the
connector surface and the shrinkage tube
Use a dryer to perform thermal shrinkage of the shrinkage tube
over the designated position.
（Note 1）Make sure that the shrinkage tube is fully adhered to the
cable sheath.
115
COAXIAL CONNECTORS
■PROCEDURE FOR WIRE CONNECTION
Case of Right-angle Type Connector for Single Braid or Double Braid Coaxial Cable
Dimensions in millimeters
1.Terminating a cable
4.Connecting the braided wire
Center Conductor
Insulator
Braided Wire
Sheath
Braided wire over the crimping part
Put the aluminum tape inside the connector
a
b
c
0.5 or less between the hitting
surface and the ferrule
Terminate the cable in the manner suited to the connector.
See the operation manual of the relevant product for specified
dimensions.
（Note 1）The cutting position of beaten copper tape on the cable is
identical to dimension b.
（Note 2）Leave no remain or burr that could cause a short circuit.
（Note 3）Make no scratch on the center conductor, the insulator,
the braided wire or the sheath at the time of cutting.
2.Soldering on the center conductor
Soldering
Attach the ferrule over the braided wire of the cable.
（Note 1）Hold the bottom end of the cable to insert into
the connector until it hit the end.
（Note 2）Make sure that no braided wire runs out of the ferrule.
（Note 3）Makes sure that no braided wire comes inside the
contact.
（Note 4）For a cable with beaten aluminum tape, put the beaten
aluminum tape inside the connector.
d
3.Attaching parts
Clamping directions
Ferrule
Shrinkage Tube
Let the cable through the ferrule and the shrinkage tube.
（Note 1）Be sure to use a shrinkage tube when a 1.5D-W cable is
used.
116
Clamp the ferrule with a dedicated tool.
（Note 1）For the dedicated tool, contact us separately
（Note 2）Make sure that dimension d conforms to the regulation
value after clamping.
For regulation values, see the operation manuals of
products.
COAXIAL CONNECTORS
■PROCEDURE FOR WIRE CONNECTION
Case of Right-angle Type Connector for Single Braid or Double Braid Coaxial Cable
Dimensions in millimeters
5.Connecting the contact
Soldering
Solder the center conductor to the contact.
（Note 1）Make sure that a fillet is formed on the soldering part.
6.Attaching a cap
Cap
Attach a cap onto the connector.
（Note 1）Attachment of the cap is made either by screwing or by
press fitting.
7.Welding the shrinkage tube （for the 1.5D-W cable）
1 or less of clearance between the
connector surface and the shrinkage tube
Use a dryer to perform thermal shrinkage of the shrinkage tube
over the designated position.
（Note 1）Make sure that the shrinkage tube is fully adhered to the
cable sheath.
117
COAXIAL CONNECTORS
■PROCEDURE FOR WIRE CONNECTION
Case of Straight Type Connector for Semi-flexible Coaxial Cable
Dimensions in millimeters
1.Terminating a cable
4.Connecting the contact
Center Conductor
Insulator
Braided Wire
Sheath
0.3 or less between the contact and insulator
a
b
c
Terminate the cable in the manner suited to the connector.
See the operation manual of the relevant product for specified
dimensions.
（Note 1）Leave no remain or burr that could cause a short circuit.
（Note 2）Make no scratch on the center conductor, the insulator,
the braided wire or the sheath at the time of cutting.
Solder the center conductor to the contact.
（Note1）Make sure that the center conductor is visible from
the check hole.
（Note2）Make sure that a fillet is formed on the soldering part.
5.Connecting the braided wire
2.Soldering on the center conductor
Soldering
Soldering
3.Attaching parts
Shrinkage tube
Solder the braided wire to the connector.
（Note 1）Hold the bottom end of the cable to insert into
the connector until it hit the end.
（Note 2）Make sure that a fillet is formed on the soldering part.
Let the cable through the shrinkage tube.
6.Welding the shrinkage tube
1 or less clearance between the
connector surface and the shrinkage tube
Use a dryer to perform thermal shrinkage of the shrinkage tube
over the designated position.
（Note 1）Make sure that the shrinkage tube is fully adhered to
the cable sheath.
118
COAXIAL CONNECTORS
■PROCEDURE FOR WIRE CONNECTION
Case of Right-angle Type Connector for Semi-flexible Coaxial Cable
Dimensions in millimeters
1.Terminating a cable
4.Connecting the braided wire
Center Conductor
Insulator
Braided Wire
Sheath
a
b
Soldering
c
Terminate the cable in the manner suited to the connector.
See the operation manual of the relevant product for specified
dimensions.
（Note 1）Leave no remain or burr that could cause a short circuit.
（Note 2）Make no scratch on the center conductor, the insulator,
the braided wire or the sheath at the time of cutting.
Solder the braid wire to the connector.
（Note 1）Hold the bottom end of the cable to insert into
the connector until it hit the end.
（Note 2）Make sure that a fillet is formed on the soldering part.
2.Soldering on the center conductor
Soldering
5.Connecting the contact
Soldering
3.Attaching parts
Shrinkage tube
Let the cable through the shrinkage tube.
Solder the center conductor to the contact.
（Note 1）Make sure that a fillet is formed on the soldering part.
119
COAXIAL CONNECTORS
■PROCEDURE FOR WIRE CONNECTION
Case of Right-angle Type Connector for Semi-flexible Coaxial Cable
Dimensions in millimeters
6.Attaching a cap
Cap
Attach a cap onto the connector.
（Note 1）Attachment of the cap is made either by screwing or
by press fitting.
7.Welding the shrinkage tube
1 or less of clearance between the
connector surface and shrinkage tube
Use a dryer to perform thermal shrinkage of the shrinkage tube
over the designated position.
（Note 1）Make sure that the shrinkage tube is fully adhered to
the cable sheath.
120
COAXIAL
CONNECTORS
1-19, Aobadai 3-chome, Meguro-ku, Tokyo 153-8539, Japan
Telephone：
（81）
3-3780-2768 Facsimile：
（81）3-3780-2883
http://www.jae.com
http://www.jae-connector.com
JAE Electronics, Inc.
142 Technology Drive, Suite 100 Irvine, California 92618-2430, U.S.A.
Telephone：
（1）
949-753-2600 Facsimile：
（1）949-753-2699
（800）JAE-PART（523-7278）
Toll free in U.S.A. except in California and Alaska
JAE Europe, Ltd.
Coliseum Business Center, Riverside Way, Camberley, Surrey GU15 3YL, U.K.
Telephone：
（44）
1276-404000 Facsimile：
（44）
1276-404010
JAE Taiwan, Ltd. ＜Taipei Branch Office＞
4F-1, No.88, Sec.2, Chung Hsiao E.Rd., Taipei, Taiwan, R.O.C.
Telephone：
（886）
2-2396-7676 Facsimile：
（886）
2-2392-5929
JAE Hong Kong, Ltd.
Suites 1407-11,14/F., Tower2, The Gateway, 25 Canton Road,
Tsimshatsui, Kowloon, Hong Kong
Telephone：
（852）
2723-7782 Facsimile：
（852）
2723-9028
JAE Shanghai Co., Ltd.
RM1407, Shanghai Mart 2299 Yanan Road（West）Shanghai, 200336 P.R.C.
Telephone：
（86）
21-6236-0322 Facsimile：
（86）21-6236-1292
JAE Singapore Pte Ltd.
33 Tannery Lane, ＃02-01 Hoesteel Industrial Building, Singapore 347789
Telephone：
（65）
6748-1332 Facsimile：
（65）6748-2920
JAE Korea, Inc.
1602, City Air Tower, 159-9, Samsung-dong, Gangnam-gu, Seoul, 135-973 Korea
Telephone：
（82）
2-551-8959 Facsimile：
（82）2-551-8958
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