First I make a
template....1/8" melamine. Then draw the seat line and the leg
curves on the edge. I mark them all and then go one at a
time through this rough stage. Soon I will line them up
and fine tune the shape so they are as close as possible to
identical.

Using a Grex die
grinder I chase the inside of the line to establish a groove.
This is like painting the edges with a brush and then using a
roller to blend.

The die grinder is
more easy to control then the angle grinder with Arbortech.
By turning the seat in the vise I can keep in good position and
control.

Then the Arbortech
bulks out the seat working carefully to the grinder groove.