Workaround :
When a machine is in sleep mode and is recovered an error code "E003-0000" was displayed. It is caused during the fixing temperature control at recovery from sleep mode, electrical noise affected the thermistor.

In order to increase the length of time for idle rotation of the drum (by 30 sec) at start-up and prevent electrical noise from affecting the thermistor, make the following selection:
Service mode (Level 2)> COPIER> OPTION> BODY> DRM-IDL = change the setting to '3'

Note: The length of time for idle rotation is being increased by 30 sec. This mode will delay start of the machine by 30 sec.
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Product : imageRUNNER 7086 imageRUNNER 7095 imageRUNNER 7105
Title : E003
Error :
E003-0000 Error Code can be displayed when the reading of the main thermistor is below 70 deg. C for 2 sec. after it has exceeded 100 deg. C.

Workaround :
Check the Main Heater Lamp for burnt (black) ends indicating an arc or short.
Replace the Main Heater Lamp; part number FH7-4719-000. Also check for damaged wiring to the Main Heater Lamp.

Note: to clear the error perform (COPIER>FUNCTION>CLEAR>ERR).
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Product : imageRUNNER 7086 / 7095 / 7095 Printer / 7105
Title : Error Code E005-0099
Error :
The error code E005-0099 will not reset in service mode COPIER>FUNCTION>CLEAR>ERR. The E005 indicates the fixing web has run out. In this case the web was only half way used and the fixing web detecting lever was positioned correctly. The end user indicated the error occurred when a print job was paused.

Workaround :
The error cleared after turning the copier on with the finisher off. The copier was turned off, the finisher turned on, then the copier and the machine operated normally.
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Product : imageRUNNER 7105 / 7095 / 7095 Printer / 7086
Title : Error codes E010 and E065
Error :
Machine will alternate between E010 and E065 .

Workaround :
When you are getting this alternating error code of E010 or E065 you must check to see if you are getting 24vdc to main motor and HVDC board . The simplest way to do this is by going to the HVDC PCB and check J 721 pins 1 and 2 for 24vdc . If not there go to J 1723 on Relay PCB and OHMS check pins 1 and 2 for continuity. This is your manual feed tray cover open/closed detection switch. If good, check pins 5 and 7 that's the front door open/closed detection switch. If either of the switches has an open it will not power the relay for output to main motor and HVDC pcb. In our case we had a bad manual feed open/closed detection switch.
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Product : imageRUNNER 7086 / 7095 / 7105
Title : In Service Mode, Getting The Message Waste Toner Container Is Full
Problem :
Only in service mode is the message being displayed, "Waste Toner Container Is Full ".

Error code E013 and E019 do not show up at all in the Error history in service mode. Error Clear and DC CON Clear have been performed in service mode. The Waste Toner Container is empty. Sensor PS 19 (Waste Toner Full sensor) has been replaced. Microswitch 2 (MSW2) the Waste Toner Lock sensor, is operating properly. Connectors J512 and J514 on the DC CON PCB were reseated. In service mode > Copier > Counter > MISC > WST-TNR has been reset to 0 and Copier > Counter > H-DRBL-2 > W-T-PIPE has been reset to 0.

Solution :
In this case, Sensor PS 19 in I/O Mode of service mode was in a state indicating that the Waste Toner Case Is Full and not changing state when the sensor was blocked and then unblocked.

In the process of tracing the wiring for sensor PS 19 back to J514 of the DC Controller PCB, it was discovered that the interim connector, J261, in the Waste Toner Bottle Assembly, was unplugged.
After re-connecting the interim connector J261, the message in service mode " Waste Toner Container Is Full ", cleared out; Bit 7 for P003 in I/O Mode was at a state of 0. Service issue was resolved.

Please refer to the illustration below for the location of the interim connector J261 and sensor PS 19:
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Product : imageRUNNER 7086 / 7095 / 7105
Title : E020-0009
Error :
Error code E020-0009 could occur due to toner being packed in the tube from the toner bottle to the developer hopper. This will not allow the toner auger to turn and binds up the buffer motor (M18). You may also notice that the toner bottle will not spin. With the buffer motor removed and power off you will not be able to turn the auger by hand.

Workaround :
Remove the auger from the copier and try to vacuum out the tube to ensure no toner has hardened inside. Reinstall the auger and ensure that you can turn freely by hand.
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Product : imageRUNNER 7086 / 7095 / 7105
Title : Error Code E020-0008
Error :
An error code of E020-0008 is generated when a fault is detected with M22. The symptom in this instance was intermittent. M22 activated in parts check and the technician stated that there seemed to be no mechanical binding in the assembly.

Workaround :
The solution for this instance was to reseat the paddle in the hopper assembly. Upon further inspection of the hopper assembly, it was noticed that the paddle had become dislodged causing it to bind periodically.

Solution :
The developing assembly along with including the buffer unit, buffer motor M18 and the buffer clutch CL1 had been replaced. In this case, the replacement of the entire hopper assembly resolved the problem. The part number for the entire hopper assembly is FM2-4063-000.

Note: The service manual lists this code as being for the buffer motor. Please note the TS4 sensor is part of this circuit.

The TS4 sensor is located in the sub hopper portion of the hopper assembly. It is recommended to try replacing the TS4 sensor (FK2-0158-000), before replacing the entire hopper assembly.

An E020-0008 is when the toner feed motor is driven and a fault is detected for 3 seconds or more for the (M22) Motor. The error code of E020-0008 still occurred at power up after replacing M22.

Solution :
In this case, replacing the developer unit resolved the issue. The part number for the developing assembly is FM2-4872-000.
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Product : imageRUNNER 7086 / 7095 / 7095 Printer / 7105
Title : Intermittent, E025 Error Codes are Occurring
Problem :
E025 is displayed on the Control Panel. This code refers to the Toner Bottle Rotation Motor M23. The code may or may not be a "Hard" failure. The motor M23 as well as the DC Controller were replaced in an attempt to solve the error code to no avail.

Solution :
The Cartridge Motor (MSW8) drive switch was found to be bad. The switch was loading down the voltage to the motor causing it to error out.

MSW8 was replaced to resolve this issue. The part number for the switch is FK2-0384-000.

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Product : imageRUNNER 7105 / 7095 / 7095 Printer / 7086
Title : E110-0000 when machine goes into high speed rotation.
Error :
E110-0000 when machine goes into high speed rotation. Machine will also lose the 24vdc and 38 vdc at this time . If you go into service mode, machine will go to ready and you can check motors, clutches and fans but when you exit you will get an E025-0001.

Workaround :
Replace the separation fan, M13 . Part number is FH6-1942-020. Found that if we ohmed the blue and red wire going to motor it was aprox 15 ohms a good one should read aproximatley 6k OHMS
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Product : imageRUNNER 7086/7095/7105
Title : E500-0099
Error :
The machine intermittently will code out to an E500-0099. Sometimes this happens when the machine is powered on, and sometimes it happens while copying/printing.

Workaround :
Try reseating all ARC net components such as cables, terminators, and T-connectors. If the code still occurs, try replacing these components next. If still no solution, replace the ARC net pcbs in the end, part# FM2-4358-000.
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Product : imageRUNNER 7105 / 7095 / 7086
Finisher-V1 / Saddle Finisher-V2
Title : E500 Error Code And Suspended Message
Error :
The imageRUNNER will display either an E500 error code or a message of "suspended" on the panel. The problem had been occurring intermittently, about once per week. An E500 error code indicates a communication failure with the Finisher. The system software had been flashed, and the cabling was verified as good.

Solution :
E505 0001 is used by both the Finisher V1 / V2 and the Perfect Binder A1. First Identify the error code if it is for the Finisher or the Perfect Binder A1, check the 'L" Location column in Service Mode > COPIER > DISPLAY > ERR.

2 = Finisher. Any other value check Perfect Binder A1. Once identified perform the necessary procedures and or parts replacement for the identified Accessory.

Description of Code
- Finisher error code"E505-0001": A fault exits in the data stored in the EEPROM on the Finisher Controller PCB.
- Perfect Binder error code "E505-0001": The value written to EEPROM and the value read from it do not match.
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Product : imageRUNNER 7086 / 7095 / 7105
Title : E602-0013 Error Code
Error :
E602-0013

Workaround :
To resolve this issue, please install system software version 78.02b V2 or higher.

Workaround :
When the E602-0413 error occurs try to perform the Hard Drive Clears on each partition.

To perform the HD Clears go into service mode COPIER>FUNCTION>SYSTEM

Select CHK-TYPE and set it to 1 and press ok.
Then select HD-CLEAR and press ok.

Select CHK-TYPE and set it to 2 and press ok.
Then select HD-CLEAR and press ok.

Select CHK-TYPE and set it to 3 and press ok.
Then select HD-CLEAR and press ok.

Select CHK-TYPE and set it to 4 and press ok.
Then select HD-CLEAR and press ok.

After completing this procedure, power cycle the imageRUNNER and reenter any user settings. If the error still occurs format the Hard Drive with the Service Support Tool and reinstall the System Software.
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Product : imageRUNNER 7105 / 7095 / 7086
Title : E732-0010 Only When Using The Feeder
Error :
The imageRUNNER is displaying an error code of E732-0010. The code will only appear when using the Document Feeder, copying off the glass will work fine. The problem seems to have occurred after the copier was moved.

The sensor initialization was performed for the feeder, but did not solve the problem. All voltages to the Reader Controller and Interface PCB were present. Connections on the Reader Controller and Main Controller were reseated.

The E732-0010 refers to a fault with the reader sync signal detection mechanism.

Workaround :
In this case it was necessary to reseat the communication cables between the Reader Controller and the Interface PCB. Connector J302 and J303 on the Reader Controller and J202 and J205 on the Interface PCB.
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Product : imageRUNNER 7086 / 7105 / 7095 / 7095 Printer
Title : Error Codes E840, E732 and E110
Problem :
When the machine is turned on it will display an E840, E732 or E110 error code

Solution :
A poor connection at the machine relay board can cause erratic error codes. Unplug and reseat all of the connectors on the relay pcb. Pay close attention to connectors J7101 and J7104.
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39 comments:

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Did you check your wall outlet to see if you have the correct voltage and amp. After that clear error from service mode? Also try D-con clear but make sure you have the printouts to put the settings back. But before all that, when u turn it on, you get error right away? Or you hear noise or any movement from the tray?

What happens when you look in I/O mode, does the switch change state?Have you tried performing a DCON clearmake sure you print P-print before clearing

If in I/O mode the signal does not change, have you checked the signal from the switch to the dc controller connector to verify it is changing state?

If it does not , have you changed the switch or cut wire ties from the switch to the DC controller connector? If the signal does change at the connector, have you swapped / replaced the DC controller for effect? If you are missing 24v to the switch, could be a power supply issue.

I was low on toner so I pulled out the cartridge and tap the remaining toner to the front of the housing replaced it and set my print parameters to toner saver ON. Then after 150 or so impressions this error code E19 stopped the imagesetter/copier.

Workaround :If E069 code is occurring, but "clears out" when J 733 of the HVT-DC pcb is unplugged, one thing to inspect is the condition of the black mylar shields for the Upper and Lower Pre-Transfer Guides. If the black mylar shields are wrinkled, ripped, torn or frayed, arcing of the Transfer Guide bias may occur, which will cause the E069 code. Try covering the Upper and Lower Pre-Transfer Guides with electrical tape, then check the copier operation with J 733 of the HVT-DC pcb connected.If E069 code does not occur the Upper and Lower Pre-Transfer Guides need to be replaced.

Solution :The registration bias lead may come loose and cause the error code E197 to appear during boot up.1) Pull the seperation / transfer corona unit out.2) Inspect the bias cable located to the right of the sep/trans assembly holder in the rear of the transport assembly.3) Tighten and adjust tube if needed as outlined in TP06 121 confirm there is no short between the screw and cable.

Workaround :The E197 can be cause by a pinched wire between the Video PCB and the Relay PCB. Check the wiring and cut wire ties coming from connector J1405 on the Video PCB. The part number for the harness is FM2-5427-000.

Based on what I found and your previous post I would look at the fused unit, clear the code turn copier off, pull the fused unit out and turn it on while the unit is out, see if the code comes back, if not push unit back in close door and if code comes back on than you know it's possible that it's cause something on the unit, who's would be bias.. Fused..etc

Workaround : The E197 can be cause by a pinched wire between the Video PCB and the Relay PCB. Check the wiring and cut wire ties coming from connector J1405 on the Video PCB. The part number for the harness is FM2-5427-000.

Solution : The registration bias lead may come loose and cause the error code E197 to appear during boot up. 1) Pull the seperation / transfer corona unit out. 2) Inspect the bias cable located to the right of the sep/trans assembly holder in the rear of the transport assembly. 3) Tighten and adjust tube if needed as. confirm there is no short between the screw and cable.

Workaround : Although this code refers to a communication error with the laser scanner motor (M4), it has been found that a fixing bias short will cause the E197. If the fixing unit was recently rebuilt, check to make sure that the orientation of the fixing bushings and bearings are in it's correct position.

Error : The copier is displaying an error code of E197. The copier may also indicate "Suspended" on the display. A check of the Fixing temperature in display, reveals the Fixing Unit temperature is dropping.

Workaround : Check I/O mode for proper detection of the Duplex Unit (Through path tray detection @ P005 bit 13). It should indicate a "1" when the Duplex tray is in the copier. (The Service Manual and the Technical Reference guide states it should indicate "0".) This is incorrect. Also, Check P005 bit 14, for the Fixing Unit Transport Release Lever Sensor. It should indicate "0" when locked into position, "1" when released.

The E197 indicates a problem with the Laser Scanner Motor communication. It has been found that a poor connection of the Video PCB, or a problem in the related wiring may cause one or both of the aforementioned problems.

Problem : The machine generates an E197 error code. This code refers to a communication error with the laser scanner motor (M4). In an attempt to resolve the issue; the laser assembly, main controller, video pcb, dc controller and all coronas were replaced. The machine would generate this code when almost up to full temperature during potential control.

Solution : Found the fuser bias tab shorted to the fixing frame assembly due to a broken heater holder.FB5-6944-000 (Holder, Heater)FB5-6951-000 (Terminal, Bias)

opier iR7095 has a problem. The problem that manifests when opening and closing the front door or the manual feeder, the machine remains blocked if the doors are closed. After a while, the machine ejects error E733 - 0001. The only way that the device is up and running to get off and on again. While the door is closed, the device is operating normally. Any solutions or advice what we should check?