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Ignacio's parents were a Scandinavian Lutheran missionary and a Mexican deacon, who both died when Ignacio was a baby. Now a cook for the Oaxaca, Mexico, monastery orphanage where he was raised, Ignacio dreams of becoming a luchador, but wrestling is strictly forbidden by the monastery. Ignacio cares deeply for the orphans and loves them with all his heart, but his food is terrible because he cannot afford quality ingredients. He also struggles over his feelings for Sister Encarnación, a nun who teaches at the orphanage. One night, while collecting donated tortilla chips for the orphans, Ignacio is robbed of the chips by a street thief named Steven. After a fight between the two, Ignacio decides to disregard the monastery's rules and become a luchador in order to make money. He convinces Steven to join him with the promise of remuneration if they win, and the two join a local competition as tag partners.

Ignacio changes his name to "Nacho" to keep his identity secret, while Steven adopts the name "Esqueleto" (Skeleton). They are defeated in their first match, but are nevertheless paid, as every wrestler is entitled to a portion of the total revenue. They continue to wrestle every week, with Ignacio using his pay to buy and prepare better food for the orphans. Ignacio gets used to losing some fights, but after a while, he gradually grows annoyed with the consistent losses. Steven brings him to a water gypsy who tells Ignacio to climb to an eagle's nest, crack open the egg and swallow the yolk, claiming that he will gain the powers of an eagle. Ignacio completes the task, but still loses the next several bouts, frustrating him. He seeks advice from champion luchador Ramses, but Ramses is vain and in no mood to help aspiring wrestlers.

Ignacio's secret is finally exposed to the entire monastery when his robe catches fire during church, exposing his wrestling costume. He admits that he is Nacho and tells them that he intends to fight at a battle royale between eight luchadores for the right to take on Ramses, and for a cash prize, which he will use to buy a bus for the orphans. But the wrestler Silencio wins the match; Nacho comes in second place. Banished from the monastery, Ignacio leaves to live in the nearby wilderness.

The next morning, Steven comes to tell him that Silencio has been injured (Steven ran over his foot with Ignacio's bike) and cannot fight, meaning that Nacho—as the second-place finisher—receives the right to fight Ramses. Ignacio and Steven agree to team up again. That night, Ignacio sends a message via Steven to Encarnación, explaining his plan and confessing his love to her (as a sister).

Despite initial difficulty, Nacho does well in the match. When the crowd begins to support Ignacio, Ramses resorts to cheating. Nacho is nearly defeated—indeed, unmasked—by Ramses, when Encarnación enters the arena with the orphans. Elated and inspired, Nacho rallies himself and defeats Ramses.

Ignacio becomes a professional wrestler and, true to his word, buys a bus for the orphans with his prize money. The film closes with Ignacio, Steven and Sister Encarnación taking the children on a field trip to the city of Monte Albán.

Director Hess originally wanted musical artist Beck to be behind the soundtrack for the film. Beck, being a fan of Hess, accepted. However, Paramount Pictures did not think Beck's style fit the movie, and decided to try to get composer Danny Elfman to replace him. Elfman then wrote a full score and recorded it in May 2006.[4] However, only about 2/3 of Elfman's score ended up in the movie. Due to how much of Elfman's music filled the film, Elfman's representatives asked that Elfman be the only person credited for the film's score. Hess caught wind of this and would not allow the studio to remove Beck from the credits. When finding that he would not have the only music credit, Elfman told Paramount to remove his name from the film. An agreement was eventually reached where both Beck and Elfman were credited for their respective parts of the score.[5]

During its opening weekend, Nacho Libre grossed $28,309,599, opening at #2 behind Cars' second weekend. The total domestic box office stands at $80,197,993 and a worldwide total of $99,255,460.[3]

The film received mixed reviews by critics; it was labeled as "Rotten" on the Rotten Tomatoes website, with 40% of the reviews being favorable and an average rating of 5.1/10.[7] Rotten Tomatoes' critical consensus states: "At times hilarious, but other times offensive, director Jared Hess is unable to recapture the collective charisma of his Napoleon Dynamite characters, instead relying on a one-joke concept that runs out of steam. Sure to entertain the adolescents, however".[7] According to Roger Ebert, "it takes some doing to make a Jack Black comedy that doesn't work, but Nacho Libre does it".[8]Michael Medved gave the film two and a half stars (out of four) calling it "amusing, but resistable [sic]", but adding that "director Jared Hess [employs] the same off-beat humor that made his Napoleon Dynamite a cult hit".[citation needed]

In November 2006, Jack Black, when asked, expressed his interest in a sequel; "I sure hope so, I love working with Jared. I think it's a good bet that we'll collaborate on something again. Mike had an idea that it would be Nacho goes to Japan, we'll see though."[11] However, Jared Hess (who directed the original movie) revealed in October 2009 that Paramount had never approached him about doing a sequel to Nacho Libre, though he said he would "love to work with Black again".[12]