If you’re looking for versatility in beverage blending – Statco-DSI’s Blenzer blend and cleanse system is capable of running traditional carbonated soft drink products, non-carbonated products, “Quasi” syrup products and single strength products. Available in four standard sizes, the machines range in capacity from 50 gpm up to 250 gpm.

Statco-DSI’s Therma-Stat is the most energy efficient and reliable ESL/Aseptic Processing System in the marketplace. It is built with readily available, domestically supplied components for long term ease-of-maintenance and reduced downtime. We build our systems in-house to control the project timeline and ensure on-time delivery. In addition to these key advantages, our systems offer exclusive features:

The Therma-Surge Difference

Statco-DSI’s Therma-Surge valve solution allows the surge tank on the Therma-Stat to operate independently from the rest of the system to deliver optimum production efficiency. Your product quality is assured because all product valves can be lifted during cleaning (CIP), leaving no potentially contaminating residue behind.

Three zone approach, with double-block-and-bleed protection

Complete independence of CIP, sterilization and production from the source system

All product valves lifted during CIP for thorough cleaning

Side inlet valve allows fillers to pull product from the surge tank when system transitions from product-to-water or water-to-product

MixSys is Statco-DSI’s high speed powder blending system that thoroughly incorporates wet and dry ingredients into a liquid stream. MixSys can be used for drum unloading, product mixing, and batch transfer and is accessible from floor level, eliminating the need for a batch platform and resulting in a safer, cleaner work environment.

Statco-DSI began fabricating our own line of slant casers nearly 25 years ago. We now have multiple models of casers including high speed and low speed models. With over 300 casers in the field, our machines have a reputation for high production efficiencies, long equipment life and low cost of ownership.

High Speed Casers

Your milk or juice product is processed, packaged and ready for the retail shelf. With a reliable Statco-DSI designed and fabricated caser at the end of the line, your product will be packed up and on its way to your customers in no time.

These compact, high speed units are some of the fastest and most economical casers on the market today.

Model D-HS

This caser is designed to load a wide range of container sizes.

Model DW-HS Wide Caser

This caser is designed to load bottles and cartons into standard 24 quart dairy cases passing thru the caser width wise rather than length wise.

Model JSSB

This caser is designed to load a wide variety of round and square bottles into 13″x13″ or 13″X13″ plastic dairy cases.

Are you upgrading an existing facility? Building a new plant? Let Statco-DSI make it hassle free with a skidded process system. We’ve taken years of systems installation experience and developed an approach to turn virtually any system installation into a series of modular skids.

HTST Skidded Systems

We’ve taken years of systems installation experience and developed an approach to turn virtually any system installation into a series of modular skids.

Therma-Stat

Statco’s Therma-Stat Direct Steam Injection ESL/Aseptic Processing Systems are built with readily available, domestically supplied components for long term ease-of-maintenance and reduced downtime. We build our systems in-house to control the project timeline and ensure on-time delivery. In addition to these key advantages, our systems offer exclusive features:

Therma-Stat’s smooth, quiet operation extends the life of your system between scheduled preventative maintenance routines. And with longer run times, reduced maintenance, and reduced product loss, our ESL/Aseptic systems deliver a maximum return on your investment.

Ozone Injection System

Statco-DSI has the solution to help you produce great tasting beverages that are free from contaminants and have extended shelf life. Our ozone injection system is self-contained and is completely pre-piped and pre-wired for easy integration with our Water Blending System.

Turn to Statco-DSI’s ozone injection system for:

The ozone set-point is entered from the water blending system operator interface and is controlled with a PID loop

Product ozone levels can easily be verified using the sample port next to the dissolved ozone monitor

A check valve and automatic ball valve prevent water from entering the ozone generatorThe ozone generator is also equipped with an internal drain valve to prevent water from entering the generator

Clean-In-Place (CIP)

Add flexibility to your production and tank cleaning schedule with a Clean-In-Place (CIP) System from Statco/DSI.

Statco-DSI’s fabrication shops are fully equipped weld and production facilities geared to meet dynamic customer needs. We design and produce exceptional quality products that can meet stringent deadlines with our experienced staff of professional welders and engineers.

A sample of products that we fabricate includes:

CIP skidded systems

Rotary filler CIP skids

HTST skidded systems

ESL/Aseptic skidded systems

Flow panels/pipe fences

Hot water sets

Valve clusters

Hold tubes

Portable tank systems

Pump carts

Pump stands

Special adapters

Custom repair work

Our shops have the flexibility for fast track projects, as well as the capacity to provide custom components and systems, quickly and economically.

Pump bases

Skidded systems

Transfer panels

Platforms

Customers rely on our ability to fabricate special adapters and perform custom repair work with quick turnaround.