11 Operating Manual Safety Instructions Read the following information carefully! Failure to follow these instructions could endanger your life, your health, the operation of the equipment or the security of data. - The UPS satisfies safety regulations relative to information systems and electronic machines used in offices. If you have any questions, contact your after sales service centre. - In order to avoid electric shock hazard caused by backfeed of energy from the inverter to the input terminals, this UPS is equipped with an integrated backfeed protection device in conformity with the Product standard IEC/EN Use the right packaging for transport to protect the unit. - After installing the UPS and before starting it up, please study the environmental conditions described in the chapter on "Technical Data". - The unit is equipped with a power line in compliance with safety norms and should only be connected to a grounded mains line. - The OFF button does not isolate the unit from the mains. To disconnect the unit completely, disconnect imput fuses. - In the event of a disconnection of mains voltage, the battery will continue to supply energy to the load - The power cords should be arranged in such a way as to prevent people from stepping on or tripping over them. When installing the unit, follow the instructions in the chapter on "Installation and Start-up". - Data transmission lines should not be connected or disconnected during storms. - Prevent objects from falling into the equipment (necklaces, paper clips, etc.). - In the event of an emergency (deterioration of the housing, control or line element, penetration of liquids or foreign bodies), disconnect the equipment, remove all the connections and call your after sales service centre. - Repairs may only be made by authorised and trained personnel. It is dangerous for the user to open the unit and attempt to repair it. - Do not connect loads which could overload the UPS (such as laser printers, vacuum cleaners), or charge the unit with direct current (such as medium wave rectifiers in driers) - When cleaning the UPS, please see the instructions under the section entitled "Maintenance". UK CAUTION: 1. Make sure there is nothing blocking the vent. There should be at least 8 cm between the UPS and any other object. 2. Do not place the unit near heat sources or in places exposed to direct sunlight, dust, water or mechanical blows. 3. The equipment should only be installed in areas where the temperature is controlled and free of conductive contaminants. 4. Use approved connection cables which support at least the voltage and intensity specified on each model.. 5. The sum of the leakage current of the loads connected to the UPS should not exceed a total of 2.6mA

12 Operating Manual 6. Before disconnecting the UPS from the mains, disconnect the output cables connected to the load. 7. Never open the equipment. It should only be opened by qualified technical personnel. It contains elements which have a charge even with the equipment turned off. 8. There must be more than 3 mm of separation between contacts for protection devices such as thermal circuit breakers or differentials. 9. Current environmental laws require that used batteries be returned to the manufacturer or to an authorised recycling centre. UK Enviroment considerations: This unit contains batteries. Their disposal should be made in accordance with the applicable legislation in your country. The lead and acid contained by the batteries can be harmful for the environment. The units should be disposed of at the end of their lifetime in accordance with the applicable legislation in your country. Chloride take into consideration environmental aspects as a part of the design of our units, trying to minimize their environmental impact. This implies using those technological advances that allow reduction of the use of hazardous substances and the generation of toxic and dangerous residues. This manual includes recommendations created to optimize the operation of the unit and its components. Compliance with European standards and electromagnetic compatibility Chloride Power Lan Green UPS units comply with the following European standards: 73/23/EEC Council Directive on the adaptation of the internal legislation of EC countries concerning the use of electrical apparatus within certain voltage tolerances, modified by Council Directive RL 93/68/EEC. 89/336/EEC Council Directive on the adaptation of the internal legislation of EC countries concerning electromagnetic compatibility, modified by Council Directives RL 91/263/EEC, 92/31/EEC and 93/68/EEC of the Council. Additional information on compliance with these standards is found in the appendices entitled Low Voltage Prescriptions (LVP) and Electromagnetic Compatibility (EMC). Explanation of Symbols The meaning of the symbols used in this manual are as follows: Failure to observe these warnings may endanger you health, your life, the operation of the unit or the security of data. This symbol is followed by supplementary information, remarks and tips. The text which follows describes the steps to be taken

13 Operating Manual 1. Introduction Installed between the mains and the load, the Uninterruptible Power Supply (UPS) protects electronically sensitive equipment against power disturbances and failures. The UPS works on the Digital On-Line principle. This means that the connected equipment is powered from the mains after passing through a voltage stabilizer and diverse filters. This reduces disturbance from the mains which in turn increases the safety level of equipment operation (PCs, servers, distributed systems, etc.). In the event of a mains failure, and thanks to the Digital On-Line technology, the maintenance-free battery assumes the uninterrupted supply of energy to the connected equipment using a sinusoidal waveform. The energy from the batteries enables the system to keep working until the mains power returns or, in the event of a prolonged outage, the UPS will inform the user when all processes must be terminated and the system shut down. UK The UPS indicates through acoustic (buzzer) and optical (LED) alarms that a mains failure has occurred or persists in order to end all tasks and shut down the system accordingly. The most reliable way is to use the monitoring software associated with the UPS. This software permanently indicates the expected autonomy of the battery prior to and during a failure in the mains voltage. In addition, the process for closing down the system can be programmed to take place automatically. The applications, operating system and the computer hardware can be programmed to close down automatically and to notify the server's registered users in the event of a prolonged network failure. For more detailed information on this monitoring software, please consult the literature available on CHLORIDE's Connectivity Solutions. When the mains power returns, the UPS starts working again automatically as long as the Stand-By time limit has not been exceeded (can be programmed using the monitoring software). In the event of an overload or internal failure, the load will be transferred automatically to the power network by means of an automatic by-pass. Once the load is reduced or the internal failure disappears, the UPS unit will automatically resume working in the normal operating mode. These instructions contain all of the information necessary for the installation and operation of the UPS

14 Operating Manual 2. Display and Operating Elements 2.1 Front View Below is a description of the different indicators and buttons on the front display that allow the user to ascertain the unit's status and take action accordingly Indicators UK The line indicator light is green when the input voltage is within the established tolerance limits. The battery indicator light is amber when the battery is less than 80% charged (battery charging). The output indicator light is green when the UPS mains and inverter output voltage is within the established tolerance limits. The alarm indicator light is red when there is an input voltage malfunction or an overload in the output voltage. The by-pass indicator light is red when the unit is in by-pass mode Buttons The ON button turns the unit on. The OFF button turns the unit off. For security reasons, the two buttons must be pressed at once. The alarm reset button deactivates the acoustic alarm. The by-pass button manually forces a static by-pass

16 Operating Manual 3 Installation and start-up Check to make sure that packaging is not damaged If any damage is observed, contact the shipping company immediately and notify them in writing. Contents: UPS Unit User guide Communication cable MopUPS Profesional CD UK 3.1 Unpacking the units The process for unpacking the unit is described below: 1. Prepare a clear surface for unpacking the unit. 2. Cut the packing strips and open the top of the box (Note: Be careful not to damage the unit when cutting the strips). 3. Remove the bag with the additional components. 4. Remove the cardboard packaging by pulling upward. 5. Unscrew the unit from the pallet. 6. Remove the base

17 Operating Manual 3.2 Installation Warning: This is a class A-UPS product. In domestic environment, this product may cause radio interference, in which case, the user may be required to take additional measures. - Input and output recommended wire section: 6mm 2. - Input and output recommended protection: Earth leakage protection + magnetothermal circuit breaker (D curve) 50 Amp Power Lan Green 1.- Unscrew connection box cover. 2.- Connect input earth and output earth wires. 3.- Connect input phase and neutral wires in such a way that the length of these wires, from cable lock to connectors, are shorter than input earth wire. 4.- Connect output phase and neutral wires in such a way that the length of these wires, from cable lock to connectors, are shorter than output earth wire. 5.- Fasten cable locks. 6.- Place connection box cover. 7.- Place UPS in its final location. 8.- Regulate frontal feet to avoid unit unintentional displacement. UK NOTE: In order to comply with the EMC standards (EN ) the output cables must not exceed 10m in length and communication and signals leads can not exceed 3mts Unit Change without load supply cut off Power Lan Green has the posibility to change an existing unit by a new one maintaining load supply. This is due because the rear connection box is detachable. To perform this operation, follow next steps: 1.- Perform a forced ByPass (see section) 2.- Perform a Manual ByPass, placing manual ByPass switch in position 1, (see section). 3.- Switch off the unit pressing OFF buttons. 4.- Unscrew connection box cover. 5.- Open input fuses 6.- Disconnect cables from connector Close input fuses. 8.- Unscrew connection box from unit rear side and place the 4 screws in UPS rear side. 9.- Put connection box cover Remove UPS. In this moment the load is supplied directly from mains

18 Operating Manual To connect the UPS to connection box: 1.- Unscrew connection box cover. 2.- Place connection box in UPS rear side, the 4 UPS rear wires must pass through the connection box rear hole. 3.- Open input fuses. 4.- Connect the 4 wires to connector 13. Pay attention to their position. 5.- Close input fuses. 6.- Place connection box cover. 7.- Start-up the unit. 8.- Perform a forced ByPass (see section). 9.- Exit manual ByPass placing manual ByPass switch in position 2 (see section) Exit forced ByPass (see section) In this moment the load is supplied by UPS. UK 3.3 Start up: Once connected to the mains, press the ON button until a double beep sounds. At this moment the unit can communicate through the DB15 communication interface. By pressing the ON button, the UPS may be used immediately, even if the batteries have not been recharged. In this case, however, the unit's maximum autonomy will not be available in the event of a power failure. We recommend recharging the batteries for 8 hours before using the unit. Do not connect any loads which could overload the UPS or extract direct current from the UPS (e.g.: hair driers, vacuum cleaners, etc.) Switch the unit on by pressing the button ON located on the front panel. The line indicator LED on the front of the unit will light up and the unit will run an auto-test. The auto-test lasts approximately 5 seconds, after which the "OUT" LED lights up and the UPS supplies energy to the load connected to it. (Otherwise, see the section entitled "Troubleshooting"). If the batteries are less than 80% charged, the BAT indicator will light up to inform you that the batteries are recharging. NOTE: In order to switch the UPS off, you must press the two OFF buttons at the same time

19 Operating Manual 4. Service conditions The UPS units leave the factory with certain default settings which can be modified by using the monitoring software that comes with the units. Learned autonomy: This is the real autonomy of the UPS configuration plus battery housing with the current load. (10 minutes, factory default) Pre-alarm: the time during which the battery signal remains lit before the end of the battery's autonomy. (2 minutes, factory default) Authorised autonomy. The time limit on the UPS' autonomy (no time limit, factory default) 4.1 Operating test UK To verify how the unit will work during a power failure, disconnect the power supply to the UPS with the batteries charged. In the battery mode with the batteries fully charged, you should hear an acoustic signal every 15 seconds. The indicator light (mains voltage) should go out and the alarm indicator (red) should go on. When the intervals between the acoustic signals are reduced to 1 second, the UPS is capable of supplying energy for up to 2 minutes (pre-alarm time, adjustable using the software) before shutting down automatically. The load will be powered by the energy stored in the battery until the battery's autonomy runs out. If this point cannot be confirmed, please see the "Troubleshooting" section. Reconnect the UPS. The unit changes to the normal operating mode. Observe that the batteries must be recharged to restore the complete autonomy time (Amber "BAT" indicator light). 4.2 Auto-test The auto-test is run by the UPS every time it is started up. - Switch on the unit by pressing the "ON" button. - The green indicator light goes on and the acoustic signal composed of 5 beeps is activated

20 Operating Manual - During this test, diverse parameters are checked including input voltage, battery voltage, internal temperature, overloading, synchronisation and frequency, among others. - If all of these parameters are in order, the output power is connected (the green "OUT" indcator lights up) and other aspects such as the output voltage and possible wiring faults are checked. If the unit does not start up following the auto-test, please see the "Troubleshooting" section. 4.3 Operating Modes The UPS has four different operating modes Line operating mode (mains supply within established tolerance limits) UK The loads are powered through the UPS unit. The mains power is filtered to reduce disturbances and adjusted before being supplied to the output. If the batteries are less than 80% charged, the orange BAT indicator lights up to inform you that the batteries are being recharged Battery operating mode (power failure) In the event of a power failure (outside of tolerance limits) the inverter supplies energy from the batteries to the loads. There is no transfer time between the change from normal to battery operating mode and vice versa. When operating in the battery mode, the unit will beep approximately once every 15 seconds. When the battery's charge has been reduced to the minimum, the unit will beep every second. If the GENSET mode is activated, the UPS allows an input frequency tolerance of +/- 5Hz relative to the nominal setting. If the GENSET mode is not activated (factory setting), this tolerance is +/- 2Hz Alarm mode An alarm is activated under the following circumstances: Output overload. Temperature alarm Battery overvoltage Internal failure

21 Operating Manual In this operating mode, the unit will give off 4 short beeps and one long beep continuously until the cause of the alarm has been resolved or the alarm is reset by pressing the reset button. To solve any problems, please see the "Troubleshooting" section Bypass operation During extreme overload situations (>150% of the unit's nominal load) the operating mode changes to Bypass and the inverter is blocked. The energy powering the load comes from the mains. This is not a normal operating mode. If there is a mains power failure, the UPS switches to the inverter and treats the overload in the same way as when it is working in battery mode. UK Once the overload situation has been remedied, the UPS returns to the normal operating mode. The bypass operating mode may be forced manually by pressing the bypass button on the front panel. Confirm by pressing the button again while the acoustic signal requesting confirmation is sounding. To get out of the bypass operating mode, follow the same procedure: press the bypass button and confirm while the acoustic signal requesting confirmation is sounding. In the event of a power failure while in this operating mode, there will be no power to the load since the inverter will not start up Manual By Pass The manual ByPass can be used to connect the load directly to the incoming mains through bypass switch. With the manual By-Pass switched on, the UPS can be shutdown for maintenance. To activate manual ByPass: - Activate forced ByPass on the front panel. - Set switch on the rear panel to position 1. Warning: When switching from position 2 to position 1 and vice-versa, there will be a microinterruption of output which may not be tolerated by some UPS loads. To deactivate the manual ByPass: - Set switch to position 2. - Deactivate forced ByPass on the UPS front panel

22 Operating Manual 4.4 Alarms The following table shows all of the UPS unit's acoustic alarms. Battery mode: One long beep every 15 seconds indicates that the mains power is outside of the tolerance limits and the inverter is being powered by the battery. Pre-alarm: A short beep every second indicates that there is little time left until the battery's autonomy is used up. UK Auto-test: A series of 5 short beeps indicates that the auto-test has begun. Status change: 2 short beeps indicate an event or status change which has been memorised in the unit's history file. Alarm: 5 short beeps and one long one on a repetitive basis indicate: - Output overload. - Temperature alarm. - Battery overload. - Internal failure. Forced bypass: 20 short beeps. Activated when a forced by-pass is requested, it indicates that in order to execute the command, it must be confirmed while the alarm is active. Fan failure: A continuous series of short beeps indicates that the fan does not work. Shut down the unit and contact your technical service representative. See "Troubleshooting". 5. Description of Interfaces The UPS comes with a COM DB15 communication interface and a slot for inserting advanced communication cards. These interfaces make it possible to transfer data using RS232 serial communications and to exchange interface signals, in addition to those which can be added with advanced cards. The interfaces may be used for: Direct communication between the UPS and the computer (PC) Connecting the UPS to a centrally controlled digital network system Transferring the operating statuses of external signalling systems. The monitoring and control software and the communication cable are supplied with the UPS unit. 5.1 Standard COM DB15 interface The Sub-D female 15-pin connector contains the RS232(RxD and TxD) signals, 4 output signals and 1 input signal. The 4 interface signals are output signals with RS232 voltage levels

23 Operating Manual The COM DB15 interface is galvanically isolated from input, output and batteries. - UPS mass in Pin 5 This connection represents the point of reference for all signals. - RXD in Pin 2 and TXD in Pin 3 Based on the standard configuration of an RS 232 interface. (1200 baud, no parity, 8 bits, 1 stop). - SHUTDOWN in PIN 4 This input (Pin 4, high signal +5V.. +12V for at least 2.5 sec.) makes it possible to shut down the UPS in an orderly fashion. The UPS restarts regardless of this signal within 2 minutes if the mains power is within the established tolerance limits. - BATTERY LOW in Pin 1 This signal is active when the battery can only supply power to the load for approximately 2 minutes (Pre-alarm, configurable using the software) - MAINS FAILURE in Pin 11 This signal is active when the power from the mains into the UPS disappears or when the mains power falls outside of the established tolerance limits. - UNIT ON in Pin 13 This signal is active when the UPS is supplying output energy. - BYPASS ON in Pin 6 This signal is active when the UPS is operating in BYPASS mode. UK 5.2 Optional SLOT COM Interface The SLOT for advanced communications cards may be used with the ManageUPS NET interface card, an SNMP hardware agent that makes it possible to connect the UPS to an Ethernet and to control the unit remotely. This interface includes Web and Telnet communication, in addition to the SNMP interface. For more information, please consult the literature available on CHLORIDE's Connectivity Solutions. Emergency Power Off: The UPS includes two terminals for connection of an emergency power off (EPO) device. The terminals are located on the rear side of the UPS. The UPS comes out of the factory with a cable which short-circuits both terminals. If the connection between both terminals is interrupted, the unit stops immediately. To start it up again, it is necessary to connect again both terminals and start the UPS following the normal procedure. If it is required to install an EPO device when the unit is operating, first of all is necessary to switch the UPS to manual bypass mode. Otherwise the risk of leaving the loads without supply is run. This is because, when the EPO terminals are being manipulated, it is likely that the connection between them is interrupted, which would make the UPS stop

24 Operating Manual Once that the EPO device is properly connected to the UPS and in standby mode (closed contact), the unit can operate normally again. EPO terminals electrical parameters: Maximum terminals output voltage: 5V (isolated from batteries) 6. Maintenance The UPS does not require any maintenance by the user. When the batteries wear out, they must be replaced by an after sale service representative. UK The typical lifetime of a battery is 4 years at a room temperature of 25 C. 6.1 Storage Check the unit's residual capacity regularly (once every 6 to 12 months) to ensure that it satisfies the requirements of the application or protected load (see "Operating Tests") For long time storage in moderate climates, the batteries should be charged for 8 hours every three months. In locations with higher temperatures, repeat every two months. Connect the UPS to the mains following the instructions in the section entitled "Installation and start-up" and turn on the unit. After 8 hours, turn the unit off, disconnect it from the mains and disassemble the UPS, reversing the order described in the section entitled "Installation and Start-up". Note the charge date, preferably on the packaging. 6.2 Cleaning Before cleaning, you should switch off the UPS and disconnect it from mains, after disconnecting the load. Do not use scouring powder, aggressive detergents or spray cleaners to clean the UPS. Be particularly careful not to block vents. Do not allow liquid to get inside the UPS. Clean the outside of the UPS housing by wiping with a dry or damp cloth

25 Operating Manual 7. Troubleshooting If a problem occurs despite the high reliability of the device, please review the following table before calling the service centre. Is there power going into the UPS? Has a fuse blown? If the problem persists, please have the following information ready when you call for service: Information about the device (model, order number, serial number from type plate, date of purchase and date of installation) Is there any monitoring software installed? A full description of the problem (which load is connected, does the problem occur regularly or sporadically, etc.) UK

26 Operating Manual 8. Technical Features UK *Due to the wide variety of gensets available in the market, some models may not be compatible with the operating mode of Power Lan Green. In case of doubt, please contact your closest Chloride support centre. Chloride reserves the right to modify the information in this guide without prior notice

27 Operating Manual 9. Options 9.1 SNMP Agent The ManageUPS Net interface provides SNMP, Web and Telnet management and makes it possible to communicate with the UPS through an Ethernet. For more information, please consult the literature available on CHLORIDE's Connectivity Solutions. 9.2 Connection to LIFE.NET Power Lan Green UPSs are compatible with LIFE.NET remote monitoring system. For further information, please consult the Chloride Connectivity Solutions literature. UK 9.3 Cables Basic model 26- AS400 DB9 communication cable. Code This cable consists of a male input DB9 connector which is connected to the model 61 cable (see below) and a male output DB9 connector which is connected to different AS400 models that have this type of connector Basic model 27- AS400 DB15 communication cable. Code This cable consists of a male input DB9 connector which is connected to the model 61 cable (see below) and a male output DB15 connector which is connected to different AS400 models that have this type of connector Basic model 52 communication cable. Code This cable consists of a male input DB9 connector which is connected to the model 61 cable (see below) and a female output DB9 connector with a pin-to-pin connection. This cable can be used for the Windows NT UPS service Advanced model 59 communication cable. Code This cable consists of a male DB15 input connector which is connected to the UPS unit and a female DB9 output connector for connection to a computer serial port. This cable connects to a serial port with the RS232 protocol or basic signals at the same time, making it possible to use the same cable for different configurations. This cable comes with the unit

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