An Unconference Badge That’s Never Gonna Give You Up

When your publication is about to hold a major event on your side of the world, and there will be a bring-a-hack, you abruptly realise that you have to do just that. Bring a hack. With the Hackaday London Unconference in the works this was the problem I faced, and I’d run out of time to put together an amazing PCB with beautiful artwork and software-driven functionality to amuse and delight other attendees. It was time to come up with something that would gain me a few Brownie points while remaining within the time I had at my disposal alongside my Hackaday work.

Since I am a radio enthusiast at heart, I came up with the idea of a badge that the curious would identify as an FM transmitter before tuning a portable radio to the frequency on its display and listening to what it was sending. The joke would be of course that they would end up listening to a chiptune version of [Rick Astley]’s “Never gonna give you up”, so yes, it was going to be a radio Rickroll.

The badge internals.

I evaluated a few options, and ended up with a Raspberry Pi Zero as an MP3 player through its PWM lines, feeding through a simple RC low-pass filter into a commercial super-low-power FM transmitter module of the type you can legally use with an iPod or similar to listen on a car radio. To give it a little bit of individuality I gave the module an antenna, a fractal design made from a quarter wavelength of galvanised fence wire with a cut-off pin from a broken British mains plug as a terminal. The whole I enclosed in a surplus 8mm video cassette case with holes Dremmeled for cables, with the FM module using its own little cell and the Pi powered from a mobile phone booster battery clipped to its back. This probably gave me a transmitted field strength above what it should have been, but the power of those modules is so low that I am guessing the sin against the radio spectrum must have been minor.

At the event, a lot of people were intrigued by the badge, and a few of them were even Rickrolled by it. But for me the most interesting aspect lay not in the badge itself but in its components. First I looked at making a PCB with MP3 and radio chips, but decided against it when the budget edged towards £20 ($27). Then I looked at a Raspberry Pi running PiFM as an all-in-one solution with a little display HAT, but yet again ran out of budget. An MP3 module, Arduino clone, and display similarly became too expensive. Displays, surprisingly, are dear. So my cheapest option became a consumer FM module at £2.50 ($3.37) which already had an LCD display, and a little £5 ($6.74) computer running Linux that was far more powerful than the job in hand demanded. These economics would have been markedly different had I been manufacturing a million badges, but made a mockery of the notion that the simplest MCU and MP3 module would also be the cheapest.