CAST-X 3000 Circulation Heater

CAST-X 3000 is a very popular heater, with wide use across industrial gas & fluid handling sectors.

APPLICATIONS:

Rocket & Jet Fuel Test Stands

Mud Testing Applications (oil exploration)

LNG Pre-Heat & Moisture Removal

Powder Coating Pre-Wash Systems

Packaging Sterilization

Phase Change for Cryogenic Applications

FEATURES & BENEFITS:

Fluid Path has No Contact with Heating Elements

Heated Media is Isolated in Seamless 316 Stainless Steel Tubes

Allows for Safe Heating of Explosive Gases & Flammable Liquids

Excellent Performance in High-Pressure Applications

Suitable for Use with Sterile and Zero Contaminant Processes

Compatible with Standard Controls (PID, PLC, Multi-Loop, etc.)

Small Size Enables Easy Integration into Larger Machines

Self-Draining Flow-Tubes, and Long-Life Heating Elements

SPECIFICATIONS:

Power:

1 kW Total to 24.6 kW Total

Voltage Range: 208 - 575 V

Max Line Current: 35 A per circuit

Tubing:

.750” OD (3/4") (19.1 mm)

.065” Wall (1.7 mm)

Overall Process Tube Length: 142” (3606 mm) each

316L Stainless Steel (standard)

Inconel (optional upgrade)

Passivated or Electro-Polished (optional upgrades)

Max Pressure: 3300 psi (227 bar)

Enclosures:

NEMA 4 (moisture-resistant)
NEMA 7 / ATEX (explosion-proof)

Max Working Temperatures:

NEMA 4 (moisture-resistant): 572°F (300°C)

NEMA 7 / ATEX (explosion-proof): 482°F (250°C)

Published temperatures are for housing at 12 o’clock position;
Higher temps may be possible at 6 o’clock position. See factory for details.

Sensors & Controls:

K or J Type Thermocouples

Resistance Temperature Detectors (RTDs)

Available Accessories:

Insulating Jackets

Compression Fittings

Download theCAST-X 3000Technical Brochure

Temperature and Pressure Charts

CAST-X 3000 with ATEX Enclosure

CAST-X 3000 with ATEX Enclosure

CAST-X 3000 with NEMA 4 Enclosure

550 w X 800 h

Dimensional Drawings

Two Three-Phase Wye Circuits

Single Phase Circuit

Three-Phase Delta Circuit

Two Three-Phase Delta Circuits

Three-Phase Wye Circuit

Wiring Diagrams

CAST-X 3000 with ATEX Enclosure

CAST-X 3000 with Insulating Jacket

CAST-X 3000 Important Features

CAST-X 3000 with NEMA 4 Enclosure

Detailed Images

CAST-X 3000 Circulation Heater Part Numbering System

Building a CAST-X 3000 Part Number:
Use the tables below to build each section of your CAST-X 3000. After assigning letters/numbers for each applicable section, you will have a complete part number, ready to quote.
For assistance, contact CAS directly.

VOLTAGE, POWER, CIRCUIT TYPE

Volts refers to line volts (VL). Amps refers to line current (IL).

Section "AAAA"

Circuit Type

Volts (V)

Watts (kW)

Amps (A)(per circuit)

300A

TWO
THREE-PHASE
DELTA CIRCUITS

480

24.6

14.8

440

20.6

13.6

415

18.4

12.8

400

17.1

12.3

380

15.4

11.7

240

6.1

7.4

230

5.6

7.1

220

5.1

6.8

208

4.6

6.4

300B

ONE
THREE-PHASE
DELTA CIRCUIT

480

12.3

14.8

440

10.3

13.6

415

9.2

12.8

400

8.5

12.3

380

7.7

11.7

240

3

7.4

230

2.8

7.1

220

2.5

6.8

208

2.3

6.4

300C

ONE
THREE-PHASE
WYE (PARALLEL)
CIRCUIT

575

11.8

11.9

480

8.2

9.9

440

6.9

9.1

415

6.1

8.6

400

5.7

8.2

380

5.1

7.8

240

2

5

230

1.9

4.7

220

1.7

4.5

208

1.5

4.3

300D

ONE
THREE-PHASE
DELTA (SERIES)
CIRCUIT

480

6.2

7.4

440

5.2

6.8

415

4.6

6.4

400

4.3

6.3

380

3.8

5.9

240

1.5

3.7

230

1.4

3.6

220

1.3

3.4

208

1.1

3.2

300E

ONE
SINGLE PHASE
CIRCUIT

480

4.1

8.5

440

3.4

7.8

415

3

7.4

400

2.8

7.1

380

2.6

6.8

240

1

4.3

230

0.9

4.1

220

0.8

3.9

208

0.7

3.7

300F

ONE
THREE-PHASE
WYE CIRCUIT

575

5.9

5.9

480

4.1

4.9

415

3

4.3

400

2.8

4.1

380

2.6

3.9

240

1

2.5

230

0.9

2.4

220

0.8

2.3

208

0.7

2.1

300G

TWO
THREE-PHASE
DELTA CIRCUITS

380

15.4Same as 300A

11.7

300H

ONE
THREE-PHASE
DELTA CIRCUIT

380

7.7Same as 300B

11.7

300J

ONE
THREE-PHASE WYE
(PARALLEL) CIRCUIT

380

5.1Same as 300C

7.8

300K

ONE
THREE-PHASE DELTA
(SERIES) CIRCUIT

380

3.8Same as 300D

5.9

300L

ONE
SINGLE PHASE
CIRCUIT

380

2.6Same as 300E

6.8

300M

ONE
THREE-PHASE
WYE CIRCUIT

380

2.6Same as 300F

3.9

300N

TWO
THREE-PHASE
DELTA CIRCUITS

240

27

32.5

230

24.8

31.2

220

22.7

29.8

208

20.3

28.2

300P

ONE
THREE-PHASE
DELTA CIRCUIT

240

13.5

32.5

230

12.4

31.2

220

11.3

29.8

208

10.1

28.2

300Q

ONE
THREE-PHASE
WYE (PARALLEL)
CIRCUIT

415

27

37.6

400

25

36.2

380

22.6

34.4

240

9

21.7

230

8.3

20.8

220

7.6

19.9

208

6.8

18.8

300R

ONE
THREE-PHASE
DELTA (SERIES)
CIRCUIT

480

27

32.5

415

20.2

28.1

400

18.7

27.1

380

16.9

25.7

240

6.8

16.3

230

6.2

15.6

220

5.7

14.9

208

5.1

14.1

300S

ONE
SINGLE PHASE
CIRCUIT

240

4.5

18.8

230

4.1

18

220

3.8

17.2

208

3.4

16.3

300T

ONE
THREE-PHASE
WYE CIRCUIT

415

13.5

18.8

400

12.5

18.1

380

11.3

17.2

240

4.5

10.9

230

4.1

10.4

220

3.8

10

208

3.4

9.4

300U

TWO
THREE-PHASE
DELTA CIRCUITS

208

20.3Same as 300N

28.2

300V

ONE
THREE-PHASE
DELTA CIRCUIT

208

10.1Same as 300P

28.2

300W

ONE
THREE-PHASE WYE
(PARALLEL) CIRCUIT

208

6.8Same as 300Q

18.8

300X

ONE
THREE-PHASE DELTA
(SERIES) CIRCUIT

208

5.1Same as 300R

14.1

300Y

ONE
SINGLE PHASE
CIRCUIT

208

3.4Same as 300S

16.3

300Z

ONE
THREE-PHASE
WYE CIRCUIT

208

3.4Same as 300T

9.4

ENCLOSURES AND TEMPERATURE SENSORS

All thermocouples are ungrounded, for optimal performance

Section "BBB"

Description

No. of Sensors

Enclosure

W00

NO SENSOR

0

NEMA 4

W0J

J-TYPE THERMOCOUPLE IN THERMOWELL

1

NEMA 4

W0K

K-TYPE THERMOCOUPLE IN THERMOWELL

1

NEMA 4

W0R

RTD, SINGLE, 3 WIRE, 100 OHMS

1

NEMA 4

WJJ

J-TYPE THERMOCOUPLES IN THERMOWELLS

2

NEMA 4

WKK

K-TYPE THERMOCOUPLES IN THERMOWELLS

2

NEMA 4

WRR

RTDs, EACH IS 3 WIRE, 100 OHMS

2

NEMA 4

E00

NO SENSOR

0

NEMA 7 / ATEX

E0J

J-TYPE THERMOCOUPLE IN THERMOWELL

1

NEMA 7 / ATEX

E0K

K-TYPE THERMOCOUPLE IN THERMOWELL

1

NEMA 7 / ATEX

E0R

RTD, SINGLE, 3 WIRE, 100 OHMS

1

NEMA 7 / ATEX

EJJ

J-TYPE THERMOCOUPLES IN THERMOWELLS

2

NEMA 7 / ATEX

EKK

K-TYPE THERMOCOUPLES IN THERMOWELLS

2

NEMA 7 / ATEX

ERR

RTDs, EACH IS 3 WIRE, 100 OHMS

2

NEMA 7 / ATEX

METRIC MOUNTING HOLES

Place an "M" in section C if metric mounting holes are required. If standard Imperial mounting holes are desired, section C can be left blank.

Section "C"

Metric Mounting Holes

M

M10 x 1.5 Metric Tapped Mounting Holes

VALUE ADDED OPTIONS FOR FLOW-TUBES

If you need electropolished or passivated flow-tubes, add these letters to the end of your part number. For both, indicate “EP-P” These prices are in addition to the cost of the tubes, listed in above part number tables.