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Process Purpose: To ensure the first article produced for each production run in recurring production processes is appropriately set-up so that it will yield conforming characteristics and meets all stated requirements.

Knowledge and Skill Requirements: Ability to perform geometry math. Ability to lay a part out for inspection. Understanding of applicable production methods. Ability to utilize inspection gauging. Ability to perform inspection techniques to verify that the first article produced for each production run in recurring production processes is appropriately set-up so that it will yield conforming characteristics and meets all stated requirements (not AS/EN/SJAC 9102 FAI).

Task (PF010-001): Perform inspection techniques to verify that the first article produced for each production run in recurring production processes is appropriately set-up so that it will yield conforming characteristics and meets all stated requirements (not AS/EN/SJAC 9102 FAI).

Quality Professions

Applicability

Quality Engineer-Basic

Support

Quality Engineer-Senior

Primary

Q Manager

Support

Supplier QE

Support

CSoft QE

Program QE

Support

Contract Review

MRO QE

Primary

Spec Process QE

Met Labs QE

Production Control

Primary

Regulatory Specialist

Procedural Knowledge: Ability to apply a structured process to perform inspection techniques to verify that the first production piece for each production/service run in recurring production/service processes is appropriately set-up so that it will yield conforming characteristics and meets all stated requirements (not AS/EN/SJAC 9102 FAI) (3).

Conceptual Knowledge: Ability to analyze design and production/servicing requirements to determine and plan a lay-out inspection (4). Ability to apply inspection methods to verify that the first production piece for each production/service run in recurring production/service processes is appropriately set-up so that it will yield conforming characteristics and meets all stated requirements (4).

Process Purpose: To ensure in-process inspections and machine probing are appropriately planned, sequenced, implemented and controlled. May require process auditing and documentation review. Ensure inspection personnel are appropriately qualified to perform inspection and are available when inspection is required. Ensure the in-line probing equipment has adequate capability to perform the required inspections. Ensure the use of machine probing in incorporated into organizational procedures and work instructions and utilization is documented in the first article inspection (FAI) reports, as appropriate.

Knowledge and Skill Requirements: Ability to assess production and inspection processes and verify that in-process inspections and machine probing are appropriately planned, sequenced, implemented and controlled. Ability to plan and perform auditing and documentation review of in-process inspection activities. Ability to assess and determine that inspection personnel are appropriately qualified to perform inspection. Ability to verify that inspection personnel are available when inspection is required. Ability to verify in-line probing equipment has adequate capability to perform the required inspections. Ability to validate the use of machine probing into procedures and work instructions and utilization is documented in the FAI reports.

Procedural Knowledge: Ability to apply a structured process to adequately plan an audit of production and inspection processes to verify that in-process inspections and machine probing are appropriately planned, sequenced, implemented and controlled (3). Ability to apply a structured process in the review of documentation related to in-process inspection activities to determine compliance to requirements (3). Ability to apply a structured and defined process to assess work activities for compliance to requirements (3).

Conceptual Knowledge: Ability to review and evaluate internal and external standards and requirements to adequately plan an audit of production and inspection processes to verify that in-process inspections and machine probing are appropriately planned, sequenced, implemented and controlled (4). Ability to analyze documentation related to in-process inspection activities to determine compliance to requirements (3). Ability to analyze established work activities for compliance to requirements (4).

Task 2 (PO105-002): Audit production and inspection processes and verify that in-process inspections and machine probing are appropriately planned, sequenced, implemented and controlled throughout the organization.

Conceptual Knowledge: Ability to analyze production/servicing and inspection work-flow to identify where inspection activities are to be performed (4). Ability to analyze production/servicing and inspection processes to determine if in-process inspections and machine probing are appropriately planned, sequenced, implemented and controlled (4).

Factual Knowledge: Understanding of inspection work processes (3). Understanding of work flow (3). Understanding of production/servicing schedules (3). Knowledge of inspection capacity planning (3). Knowledge of where work is performed (3).

Task 6 (PO105-006): Validate the use of machine probing is appropriately incorporated into procedures and work instructions. Verify that utilization of machine probing is documented in the FAI reports.

Quality Professions

Applicability

Quality Engineer-Basic

Primary

Quality Engineer-Senior

Primary

Q Manager

Support

Supplier QE

CSoft QE

Program QE

Support

Contract Review

MRO QE

Primary

Spec Process QE

Met Labs QE

Production Control

Primary

Regulatory Specialist

Procedural Knowledge: Ability to apply a structured assessment process to determine if suppliers have integrated the application of in-line probing into organizational procedures (3). Ability to apply a structured assessment process to determine if suppliers have integrated the application of in-line probing into work instructions and quality records (3). Ability to apply a structured assessment process to determine if in-line probing has been appropriately integrated into FAI records (3).

Conceptual Knowledge: Ability to assess organizational procedures to determine if the application of in-line probing has been appropriately integrated, as applicable (3). Ability to analyze organizational work instructions and quality records to determine if the application of in-line probing into work instructions and quality records has been appropriately integrated, as appropriate (4). Ability to analyze FAI records to determine if the application of in-line probing has been appropriately integrated, as applicable (4).

Process Purpose: To formally document deviations discovered in pre-production processes and to ensure appropriate review and approval is concluded. Ensure deviation authority is defined and controlled. Ensure deviations are replanned for a follow up FAI.

Knowledge and Skill Requirements: Understanding of documentation processes for product and/or process deviations. Ability to formally document deviations discovered in pre-production processes and to ensure appropriate review and approval is concluded. Ability to evaluate documented processes to verify that deviation authority is defined and controlled. Ability to verify that deviations discovered during initial FAI are replanned for a follow up FAI. Ability to evaluate FAI follow-up processes to ensure follow-up actions are effectively performed and documented. Ability to ensure FAIs are performed at the appropriate locations and sequences within the value stream.

Task 1 (PP140-001): Evaluate documented processes to verify that deviation authority is defined and controlled, throughout the value stream.

Quality Professions

Applicability

Quality Engineer-Basic

Support

Quality Engineer-Senior

Support

Q Manager

Supplier QE

Primary

CSoft QE

Program QE

Support

Contract Review

MRO QE

Spec Process QE

Support

Met Labs QE

Support

Production Control

Regulatory Specialist

Procedural Knowledge: Ability to apply a structured assessment process to verify that deviation authority is defined and controlled for the pre-production and FAI processes (3).

Conceptual Knowledge: Ability to review procedures and associated quality records to verify that deviation authority is defined and controlled for the pre-production and FAI processes (3).

Factual Knowledge: Understanding of FAI process (3). Understanding of standards related to FAI (e.g., AS/EN/SJAC 9102)(3). Understanding of contract requirements related to deviations (3). Understanding of deviation approval process (3). Understanding of where work processes are being performed (3). Understanding of the value stream structure (3).

Conceptual Knowledge: Ability to document deviations discovered in pre-production processes in terms that can be easily understood and replicated (3). Ability to coordinate with appropriate functions to ensure appropriate review and approval is concluded of deviation documentation package (3).

Factual Knowledge: Understanding of FAI process (3). Understanding of standards related to FAI (e.g., AS/EN/SJAC 9102)(3). Understanding of contract requirements related to deviations (3). Understanding of deviation approval process (3). Understanding of where work processes are being performed (3). Understanding of the value stream structure (3).

Task 3 (PP140-003): Verify that deviations discovered during initial FAI are replanned for a follow up FAI, throughout the value stream.

Quality Professions

Applicability

Quality Engineer-Basic

Support

Quality Engineer-Senior

Support

Q Manager

Supplier QE

Primary

CSoft QE

Program QE

Primary

Contract Review

MRO QE

Spec Process QE

Support

Met Labs QE

Support

Production Control

Regulatory Specialist

Procedural Knowledge: Ability to apply a defined process to verify that deviations discovered during initial FAI are replanned for a follow up FAI (3).

Process Purpose: To ensure the geometric and physical characteristics are conformed through the FAI process. Ensure appropriate measurement devices (e.g., calibrated, and accuracy) are utilized when making inspection measurements.

Knowledge and Skill Requirements: Understanding of FAI processes and standards. Understanding of design standards. Understanding of production processes and production planning. Understanding of inspection planning. Ability to apply concepts and standards to verify the geometric and physical characteristics are conformed throughout the FAI process. Ability to verify appropriate measurement devices (e.g., calibrated, and accuracy) are utilized when making inspection measurements. Ability to ensure compliance of FAI requirements throughout the value stream.

Task 1 (PP135-001): Verify the geometric and physical characteristics to ensure conformity to design requirements are controlled and measured in the FAI process throughout the value stream.

Quality Professions

Applicability

Quality Engineer-Basic

Support

Quality Engineer-Senior

Support

Q Manager

Supplier QE

Primary

CSoft QE

Program QE

Support

Contract Review

MRO QE

Spec Process QE

Support

Met Labs QE

Support

Production Control

Regulatory Specialist

Procedural Knowledge: Ability to apply a defined process to verify the geometric and physical characteristics are conformed through the FAI process (3).

Factual Knowledge: Knowledge of geometric tolerancing (3). Knowledge of applicable material standards (3). Knowledge of inspection planning (3). Knowledge of standards related to FAI (e.g., AS/EN/SJAC 9102)(3). Understanding of where work processes are being performed (3). Understanding of the value stream structure (3).

Task 2 (PP135-002): Verify the supplier's/partner's appropriate selection of measurement devices (e.g., calibrated, and accuracy) and ensure such are utilized when making inspection measurements, throughout the value stream. Verify that measurement devices are appropriately calibrated.

Factual Knowledge: Understanding of design requirements (3). Understanding of regulatory requirements related to calibration (3). Understanding of standards related to measurement devices and accuracy (4). Understanding of calibration control systems (3). Understanding of auditing methods (3). Understanding of where work processes are being performed (3). Understanding of the value stream structure (3).

Knowledge and Skill Requirements: Understanding of first article inspection standards. Ability to verify that supplier's/partner's FAI processes are appropriately planned and compliant to applicable standards (e.g., AS/EN/SJAC 9102). Ability to verify FAI plans address supplier/partner internal requirements as well as higher-level (customer, prime) requirements. Understanding of the relationship of tooling control in FAI planning. Ability to verify sub-tier supplier activities are included in FAI planning.

Procedural Knowledge: Ability to apply a structured assessment process to verify that supplier/partner has documented processes to perform First Article Inspection activities in accordance with applicable standards (3).

Factual Knowledge: Knowledge of industry standards related to first article inspection processes (e.g., AS/EN/SJAC 9102) (3). Knowledge of inspection planning processes (3). Knowledge of work processes related to program/project (3). Understanding of where work processes are being performed (3). Understanding of the value stream structure (3).

Procedural Knowledge: Ability to apply a structured processes to assess supplier/partner internal requirements as well as higher-level (customer, prime) requirements and verify that FAI plans include such requirements (3).

Conceptual Knowledge: Ability to analyze supplier/partner internal requirements as well as higher-level (customer, prime) requirements and verify that FAI plans include such requirements (4).

Factual Knowledge: Knowledge of industry standards related to first article inspection processes (e.g., AS/EN/SJAC 9102) (3). Knowledge of inspection planning processes (3). Knowledge of work processes related to program/project (3). Understanding of where work processes are being performed (3). Understanding of the value stream structure (3).

Procedural Knowledge: Ability to apply a structured process to assess FAI planning to verify processes performed by sub-tier suppliers are included (3).

Conceptual Knowledge: Ability to analyze FAI planning to verify processes performed by sub-tier suppliers are included (4).

Factual Knowledge: Knowledge of industry standards related to first article inspection processes (e.g., AS/EN/SJAC 9102) (3). Knowledge of inspection planning processes (3). Knowledge of work processes related to program/project (3). Knowledge of where work is performed in the value stream (3).

Process Purpose: To formally document deviations discovered in pre-production processes and to ensure appropriate review and approval is concluded. Ensure deviation authority is defined and controlled. Ensure deviations are replanned for a follow up FAI.

Knowledge and Skill Requirements: Understanding of documentation processes for product and/or process deviations. Ability to formally document deviations discovered in pre-production processes and to ensure appropriate review and approval is concluded. Ability to evaluate documented processes to verify that deviation authority is defined and controlled. Ability to verify that deviations discovered during initial FAI are replanned for a follow up FAI. Ability to evaluate FAI follow-up processes to ensure follow-up actions are effectively performed and documented. Ability to ensure FAIs are performed at the appropriate locations and sequences.

Conceptual Knowledge: Ability to document deviations discovered in pre-production processes in terms that can be easily understood and replicated (3). Ability to coordinate with appropriate functions to ensure appropriate review and approval is concluded of deviation documentation package (3).

Factual Knowledge: Understanding of FAI process (3). Understanding of standards related to FAI (e.g., AS/EN/SJAC 9102)(3). Understanding of contract requirements related to deviations (3). Understanding of deviation approval process (3). Understanding of where work processes are being performed (3).

Task 3 (PO140-003): Verify that deviations discovered during initial FAI are replanned for a follow up FAI.

Quality Professions

Applicability

Quality Engineer-Basic

Primary

Quality Engineer-Senior

Primary

Q Manager

Supplier QE

Primary

CSoft QE

Program QE

Primary

Contract Review

MRO QE

Primary

Spec Process QE

Support

Met Labs QE

Support

Production Control

Primary

Regulatory Specialist

Procedural Knowledge: Ability to apply a defined process to verify that deviations discovered during initial FAI are replanned for a follow up FAI (3).

Process Purpose: To ensure NDT and special processes are included in FAI plan and are verified to meet design/specification requirements. Ensure special processes have objective evidence of conformity and that NDTs are performed per requirements. Ensure personnel are qualified to perform special processes and NDT.

Knowledge and Skill Requirements: Understanding of NDT methods and applicable special process standards requirements. Ability to verify NDT and special processes are included in FAI planning. Ability to validate that defined NDT and special process verification processes defined in FAI are appropriate and adequate. Ability to verify measured results meet defined requirements. Ability to verify special processes have objective evidence of conformity and that NDTs are performed per requirements. Ability to verify personnel are qualified to perform special processes and NDT.

Task 1 (PO130-001): Verify NDT and special processes are included in FAI planning.

Quality Professions

Applicability

Quality Engineer-Basic

Primary

Quality Engineer-Senior

Primary

Q Manager

Support

Supplier QE

Primary

CSoft QE

Program QE

Support

Contract Review

MRO QE

Support

Spec Process QE

Primary

Met Labs QE

Primary

Production Control

Support

Regulatory Specialist

Procedural Knowledge: Ability to apply a structured assessment process to verify that supplier/partner has appropriately addressed NDT verification requirements in FAI planning (3). Ability to apply a structured assessment process to verify that the organization has appropriately addressed the control of special processes in FAI planning (3).

Conceptual Knowledge: Ability to FAI planning to verify that NDT methods are appropriately addressed (4). Ability to analyze FAI planning to verify that the control of special processes are appropriately addressed (4).

Factual Knowledge: Knowledge of industry standards related to first article inspection processes (e.g., AS/EN/SJAC 9102) (3). Knowledge of inspection planning processes (3). Knowledge of work processes related to program/project (3). Knowledge of applicable NDT methods (4). Knowledge of applicable special processes (4). Understanding of where work processes are being performed (3).

Task 2 (PO130-002): Validate that defined NDT and special process verification processes documented in FAI are appropriate and adequate.

Quality Professions

Applicability

Quality Engineer-Basic

Support

Quality Engineer-Senior

Support

Q Manager

Supplier QE

Primary

CSoft QE

Program QE

Support

Contract Review

MRO QE

Support

Spec process QE

Primary

Met Labs QE

Primary

Production Control

Support

Regulatory Specialist

Procedural Knowledge: Ability to apply a structured assessment to validate that defined NDT and special process verification processes as documented in FAI planning are appropriately and adequately executed (3).

Conceptual Knowledge: Ability to analyze NDT and special process verification processes to ensure they are appropriately and adequately executed as documented in FAI planning (4).

Factual Knowledge: Knowledge of industry standards related to first article inspection processes (e.g., AS/EN/SJAC 9102) (3). Knowledge of inspection planning processes (3). Knowledge of work processes related to program/project (3). Knowledge of applicable NDT methods (4). Knowledge of applicable special processes (4). Understanding of where work processes are being performed (3).

Procedural Knowledge: Ability to apply a structured assessment process to verify that measured results in NDT and special processes meet defined requirements (3).

Conceptual Knowledge: Ability to analyze measured results in NDT and special processes and determine compliance to defined requirements (4).

Factual Knowledge: Knowledge of industry standards related to first article inspection processes (e.g., AS/EN/SJAC 9102) (3). Knowledge of inspection planning processes (3). Knowledge of work processes related to program/project (3). Knowledge of applicable NDT methods (4). Knowledge of applicable special processes (4). Understanding of where work processes are being performed (3).

Task 4 (PO130-004): Ensure special processes have objective evidence of conformity and that NDTs are performed per defined FAI requirements.

Quality Professions

Applicability

Quality Engineer-Basic

Primary

Quality Engineer-Senior

Primary

Q Manager

Supplier QE

Primary

CSoft QE

Program QE

Support

Contract Review

MRO QE

Support

Spec Process QE

Primary

Met Labs QE

Primary

Production Control

Support

Regulatory Specialist

Procedural Knowledge: Ability to deploy a structured assessment process to verify that special processes have objective evidence of conformity and that NDTs are performed per requirements (3).

Conceptual Knowledge: Ability to analyze special processes and NDT methods, and their associated quality records, to verify that there is objective evidence of conformity per requirements (4).

Factual Knowledge: Knowledge of industry standards related to first article inspection processes (e.g., AS/EN/SJAC 9102) (3). Knowledge of inspection planning processes (3). Knowledge of work processes related to program/project (3). Knowledge of applicable NDT methods (4). Knowledge of applicable special processes (4). Understanding of where work processes are being performed (3).

Task 5 (PO130-005): Verify personnel who are performing special processes and NDT evaluations, are qualified to perform special processes and NDT.

Quality Professions

Applicability

Quality Engineer-Basic

Support

Quality Engineer-Senior

Primary

Q Manager

Support

Supplier QE

Primary

CSoft QE

Program QE

Support

Contract Review

MRO QE

Support

Spec Process QE

Primary

Met Labs QE

Primary

Production Control

Support

Regulatory Specialist

Procedural Knowledge: Ability to apply a defined assessment process to verify that personnel are qualified to perform special processes and NDT (3).

Conceptual Knowledge: Ability to analyze personnel qualifications and work experience records to verify that personnel who are performing special processes and NDT evaluations, are qualified to perform special processes and NDT evaluation (4). Ability to evaluate personnel work activities to verify that personnel who are performing special processes and NDT evaluations, are capable to perform special processes and NDT evaluation (5).

Factual Knowledge: Knowledge of industry standards related to first article inspection processes (e.g., AS/EN/SJAC 9102) (3). Knowledge of inspection planning processes (3). Knowledge of work processes related to program/project (3). Knowledge of applicable NDT methods (4). Knowledge of applicable special processes (4). Knowledge of personnel qualification requirements related to NDT methods and special processes (3). Understanding of where work processes are being performed (3).

Process Purpose: To ensure the organization is appropriately planning and is compliant to applicable First Article Inspection (FAI) standards (e.g., AS/EN/SJAC 9102). Ensure FAI plans addresses organization's internal requirements as well as higher-level (customer, prime) requirements. Ensure tooling is included in FAI plan. Ensure supplier activities are included in FAI plan.

Knowledge and Skill Requirements: Understanding of first article inspection standards. Ability to verify organization's FAI processes are appropriately planned and are compliant to applicable standards (e.g., AS/EN/SJAC 9102). Ability to verify FAI plans address organizational internal requirements as well as higher-level (customer, prime) requirements. Understanding of the relationship of tooling control in FAI planning. Ability to verify supplier activities are included in FAI planning.

Factual Knowledge: Knowledge of industry standards related to first article inspection processes (e.g., AS/EN/SJAC 9102) (3). Knowledge of inspection planning processes (3). Knowledge of work processes related to program/project (3). Understanding of where work processes are being performed (3). Knowledge of design and technical publications related to the organization's products (3).

Procedural Knowledge: Ability to apply a structured processes to assess organizational internal requirements as well as higher-level (customer, prime) requirements and verify that FAI plans include such requirements (3).

Conceptual Knowledge: Ability to analyze organizational internal requirements as well as higher-level (customer, prime) requirements and verify that FAI plans include such requirements (4).

Factual Knowledge: Knowledge of industry standards related to first article inspection processes (e.g., AS/EN/SJAC 9102) (3). Knowledge of inspection planning processes (3). Knowledge of work processes related to program/project (3). Understanding of where work processes are being performed (3). Understanding of the value stream structure (3).

Procedural Knowledge: Ability to apply a structured process to assess FAI planning to verify processes performed by suppliers are included (3).

Conceptual Knowledge: Ability to analyze FAI planning to verify processes performed by suppliers are included (4).

Factual Knowledge: Knowledge of industry standards related to first article inspection processes (e.g., AS/EN/SJAC 9102) (3). Knowledge of inspection planning processes (3). Knowledge of work processes related to program/project (3). Knowledge of where work is performed in the value stream (3).