BREWORX CLASSIC 1000 : Wort brew machine

€ 69 856 – € 117 220excluding tax

The wort production machine (brewhouse ) BREWORX CLASSIC 1000 is a compact food machine which includes all necessary equipment to produce 1180 liters of wort (it is an optimal volume for production approximately 1000 liters of beer) in one brew batch from malt (or malt extract or wort concentrate), hops and drinking water. The BREWORX CLASSIC is a three-tank equipment, some tanks have more functions : 1st tank = mashing tank (tank to mixing malt in water) + wort boiling tank (tank to boiling of wort), 2nd tank = wort filtration tank (tank to filtration of wort) + 3rd tank = whirlpool (tank to separation of hop from wort + tank to temporary storage of hot wort) . The operation platform, measuring and control system and supporting frame are also parts of the machine. The historical design of this wort production machine, which is based on the traditions of Czech brewing, predetermines this type of brewing equipment for its location in the interior of the restaurant of the brewery. It is not only a marketing efficient, technically interesting element of the interior, where it becomes the center of attention of the guests, but it is also a functional facility on which the restaurant guests can watch the the specialist during a production of beer when they spend their time in the restaurant and they are drinking just this beer which is served them by waiters. This wort production machine is the main part of the BREWORX CLASSIC 1000 microbreweries. Primary function of this machine is the production of wort using either infusion (infusion) or decoction boiling method (decoction). Wort is an intermediate necessary product in production of beer. Beer then arises from wort after its fermentation and maturation in special pressure tanks – fermenters.

Description

The wort production machine (brewhouse ) BREWORX CLASSIC 1000 is a compact food machine which includes all necessary equipment to produce 1180 liters of wort (it is an optimal volume for production approximately 1000 liters of beer) in one brew batch from malt (or malt extract or wort concentrate), hops and drinking water. The BREWORX CLASSIC is a three-tank equipment, some tanks have more functions : 1st tank = mashing tank (tank to mixing malt in water) + wort boiling tank (tank to boiling of wort), 2nd tank = wort filtration tank (tank to filtration of wort) + 3rd tank = whirlpool (tank to separation of hop from wort + tank to temporary storage of hot wort) . The operation platform, measuring and control system and supporting frame are also parts of the machine. The historical design of this wort production machine, which is based on the traditions of Czech brewing, predetermines this type of brewing equipment for its location in the interior of the restaurant of the brewery. It is not only a marketing efficient, technically interesting element of the interior, where it becomes the center of attention of the guests, but it is also a functional facility on which the restaurant guests can watch the the specialist during a production of beer when they spend their time in the restaurant and they are drinking just this beer which is served them by waiters. This wort production machine is the main part of the BREWORX CLASSIC 1000 microbreweries. Primary function of this machine is the production of wort using either infusion (infusion) or decoction boiling method (decoction). Wort is an intermediate necessary product in production of beer. Beer then arises from wort after its fermentation and maturation in special pressure tanks – fermenters.

The singleblock brewhouse BREWORX CLASSIC 1000 is a compact machine which includes all necessary equipment to produce 1180 liters of beer wort in one batch. It is three-vessels brewhouse wherein two containers are integrated into one cylinder. This we have achieved full functionality brewing while we retained the traditional design of the Czech type brewhouse which is ideal for producing of world-famous Czech type beer. However, this brewhouse is fully capable for manufacturing all types of beer, which is produced anywhere in the world.

The brewhouse BREWORX CLASSIC 1000 includes in standard :

mashing tank – kettel for boiling

wort filtration tank – for filtering

whirlpool – for separation of hop dregs from wort

laboratory sink

control panel

platform with steps

all pipes and wires connections

all mechanically and automatically controlled valves and armatures

electric switchboard cabinet

control computer (only version with AC control system)

Main advantages of the BREWORX CLASSIC 1000 compared with brewhouses of other manufacturers:

The BREWORX CLASSSIC 1000 is a compact standardized wort machine, which is based on a common frame. The brewhouse is easily transportable in one unit, or it can be broken down into 3 smaller parts.

Our brewhouse allows the production of almost all types of beers, which are known in Europe and the USA. The BREWORX CLASSIC 1000 brewhouse allows the production of beer using both infusion or decoction method.

The dosage of the raw materials is carried out at the beginning of the brewing process. Brewer does not need to intervene in the brewing process (only automatic version).

Two available designs :

CD – Copper design – all main parts are made of stainless steel AISI 304, only outer sheath and hats of containers are made of copper.

Two available heating systems :

EH : Electrical heating – The heating is ensured using an integrated electric heating elements and the heat transfer system using an oil vat that are included in the price of the machine.

SH : Steam heating – The heating is ensured using an external hot steam generator that is not included in the price of the machine.

Two available control systems :

SACS | Semi-automatic control – The semi-automatic control of the brewhouse with the support of PLC with most operations controlled from the central control panel with controls and sensing elements. The control panel is designed as a touchscreen – centrally are controlled motors, heating and opening and closing several important valves on the media pipes. The most valves and flaps on the brewhouse pipe system is controlled manually.

FACS | Automatic control – automatically controlled brewhouse supported by industrial computer which automatically controls the production of wort and requires little user´s interaction. Features such as heating of the brewhouse, stirrer speed, pumps running, valves and control valves are computer controlled and adjusted to a central control panel with touchscreen.

What the SACS semi-automatic control system includes

The semi-automatic control system is part of the wort brew machine in the basic version (manual control) and it is included in the price of the brewhouse.

In semi-automatic mode, the operator can adjust the exact amount of water to fill the brewhouse.

The operator can set up to 4 different heating steps (temperature in ° C). Everything is showed and controled simply on the touchscreen.

The PLC system also controls the brewing pump speed. The operator can adjust the volumes of liquids and mashes that he needs pump into containers.

The operator can adjust the amount of water he needs to fill into the boiling vessel.

In the wort filtering process, the system automatically senses the underpressure under the sieve and controls the suction speed of the pump to prevent malt spent grains from being squeezed on the sieve – preventing sieve clogging.

In the wort cooling process, the system automatically regulates the wort flow rate across the plate heat exchanger to achieve a constant desired wort temperature at the cooler outlet to the fermenters.

The centrifugal pump is equipped with an induction flow meter connected to the PLC.

Pneumatic valves are fitted to the water inlet and steam inlet in the brewhouse, they can be operated from the touch screen.

A pulse flowmeter is installed at the water inlet of the brewhouse.

All remaining valves and flaps are operated manually by the operator. Their current status is not shown on the display.

HWT – Heat water tank – insulated vessel for storaging of heat water purchased from wort cooling process. It is necessary to have hot water available for some parts of boiling cycle in the brewhouse.

ITWT – Ice treated water tank – insulated vessel for cooling, storaging and pumping of ice water which is necessary in wort cooling process. This treated drinking ice water is heated in wort cooling process and becomes then hot water storaged in HWT. If is not available drinking water with requested chemical composition, it is needed to use some equipment for water treatment – WTS. Available for breweries with one-level wort cooling system – we recomment it for brewhouses with production capacity above 1000 liters of wort per one brew instead ICWT.

ICWT – Ice cooling water tank – insulated vessel for cooling, storaging and pumping of ice water which is necessary in wort cooling process. This treated drinking ice water is heated in wort cooling process and then is comming back to the cooling system. Available for breweries with two-level wort cooling system – we recomment it for brewhouses with production capacity max.1000 liters of wort per one brew instead ITWT.

WTS – Water treatment systems – equipment for treating of cold water that has not requested chemical composition available for brewing of choosed type beer. It is needed a chemical analysis for assessment of suitable water chemical composition.

Optional services

BTS – Brewer´s training services for starting of a new microbrewery and also for already operating microbreweries – all courses are teached by certificated Czech brewer in Czechia or in the country of the customer.

You may also like…

The automatic control system TTMACS-18 allows automatic monitoring and controlling of the most important parts of beer fermentation and maturation process (from 1 to 18 tanks max with one-zone control) and operations with media.

Compact cooler and aeration system for wort with performance 1000 liters of wort per hour. The block system for precisse cooling and aeration of hot wort. This is a necessary equipment for preparation of wort after the hot wort brewing process and before start of the beer fermentation process. Two-stage tabular heat exchanger intended for cooling of the wort from 98 ° C to 7 ° C using 15 ° C and 1 ° C water before starting of beer fermentation process. The plate heat exchanger and the aeration candle are attached to a stainless steel panel which is equipped with temperature sensors and digital displays.

Electric and automatic steam-generator, available power from 20 kW to 40 kW (from 26 to 60 kg of hot steam per hour). Water feed can be connected directly to the water mains or to a condensate tank. Regulation of the working steam pressure is adjustable in range from 1 to 6 bar. This steam-generator is equipped with two independent sets of stainless steel heaters 2×20 kW. The steam-generator shell is manufactured in accordance to the current PED regulations.

The BHAC1 is automatic control system for brewhouse with computer support and most operations controlled automatically – according to a specified program from a central control panel. This control system cooperates with our brewhouses Breworx Classic, Breworx Lite-ME and Breworx Tritank with usable volumes from 150 to 1000 liters.

Automatic gas steam-generator, available power 75 kW – The production capacity from 50 to 100 kg of hot steam per hour. Water feed can be connected directly to the water mains or to a condensate tank. Regulation of the working steam pressure is adjustable in range from 1 to 4.7 bar. This steam-generator is equipped with gas burner RIELLO RS 4DF MBZRDLE 412g – gas inlet pressure 2-36 kPa. The steam-generator shell is manufactured in accordance to the current PED regulations.

Related Products

The KCM-10 is a multifunction machine that includes a device for rinsing of stainless steel kegs and the filling of carbonizated beverages like beer, lemonade wine or cider, into kegs. The equipment is designed for the filling and rinsing of kegs with beer, cider, wine and for other beverages, using manually operated valves and a pump.

The machine is designed for cleaning and filling kegs with a volume from 15 to 50 liters. The working performance is :

Inserting of kegs is manual, removing of kegs after finalizing of filling cycle is manual. Operator manually opens and closes all valves, and he switches on the pump manually as well. The machine is equipped with an integrated reservoir for the alcalic sanitizing solution.

A manually operated system for the filling of bottles (30-60 bottles per hour). This simple bottle filling system consists of one or several devices for filling of glass bottles at 2 liters per minute.

The cylindrically-conical fermentation tank (CCT, CCF, cylindrically-conical fermenter) with the usable tank volume 2000 liters and total volume 2203 liters, for fermentation and maturation of beer, cider, wine and other beverages, in several variations, made of stainless food steel DIN 1.4301 (AISI 304). The vessel is manufactured containing standardized dimensions and equipment, or according to individual customer requirements. The tank is normally available in several versions (optional dimensions, quality class, maximum pressure). Classic design, PUR insulation, double stainless steel jacket, water (or glycol) cooling duplicators. PED certificate (optional also GUM, GOST). All parts are made in European Union. The pressure tank is manufactured in accordance with European Standards EN 13445 and PED 2014/68/EU.

The cylindrically-conical fermentation tank (CCT, CCF, cylindrically-conical fermenter) with the usable tank volume 750 liters and total volume 852 liters, for fermentation and maturation of beer, cider, wine and other beverages, in several variations, made of stainless food steel DIN 1.4301 (AISI 304). The vessel is manufactured containing standardized dimensions and equipment, or according to individual customer requirements. The tank is normally available in several versions (optional dimensions, quality class, maximum pressure). Classic design, PUR insulation, double stainless steel jacket, water (or glycol) cooling duplicators. PED certificate (optional also GUM, GOST). All parts are made in European Union. The pressure tank is manufactured in accordance with European Standards EN 13445 and PED 2014/68/EU.