Custom Plastic Molding Services Bells TX

Looking for rotational molding alternatives for Texas? Want affordable custom plastic molding that is cost effective for Bells area? Then give us a call at our toll free number 866-971-7861 or request a quote today!

Rotational moulding refers to a plastic manufacturing technique that creates hollow stress-free product lines. The process depends on high temperatures and bi axial rotation to come up with seamless, one piece products that have different designs, colors and sizes. This procedure is also known as roto-molding or rotocasting. Sometimes the term slush molding is used for certain liquid vinyl styles.

The function that makes this different from other plastic manufacturing techniques that no pressure is involved. It also has few rivals when it comes to the manufacture of large hollow products which are long lasting and inexpensive.There is a wide range of products that are produced by this process including large water tanks, automobile items, sophisticated shaped medical products, recreation equipment, toys, canoes, industrial equipment among many others.This is because of the versatility in regards to design and shapes that the process makes

Benefits of Using Rotomolding to Manufacture Plastic Products

– Relatively low tooling costs. When compared to other plastic manufacturing processes in Bells TX 75414, it is a cheaper way of making plastics. This is because apart from the fact that no pressure is required, the cost of mold preparation is low.

– A wide array of design options. There is no limit to the kind of design one may want to create. The rotational moulding process therefore allows for the manufacturing of products that have complex shapes for different purposes.

– Size. The process provides room for the manufacturing of products of any size, large or small. As mentioned earlier, it has few competitors when it comes to the making of large tanks at low costs.

– Low risk. Due to the low costs of creating a mould, the process allows for test runs before one can decide whether to do mass production. It therefore minimizes the risk of losing a lot of investment.

– Durable products. The process allows for even coating of the mould with the heated polymer, giving the product a wall with uniform thickness. It also gives the option of double coating for increased durability. Sometimes metal inserts are placed inside the mould to further strengthen the product.

– Environmentally friendly. There is no waste that could have a negative impact on the environment because the products that cannot be used are reground and reused as polymer.

Examples of Products Made by Rotational Molding

Rotocasting is a very versatile process, making it possible to create a variety of products for different industries.

Furniture– We have plastic cabinets, chairs and tables made from this form of moulding.

There are numerous Texas plastic products also that have been made for the marine industry, lighting, waste storage and transportation, kayaks etc.

Few Disadvantages – There are nominal disadvantages that have been associated with rotocasting. For instance:

– The process is relatively slow when compared to injection moulding.

– There is a limitation when it comes to the type of raw material you can use. Only poly based and nylon polymers can be used.

– The process comes with an increased cost because the polymer has to be ground to powder form before use. These limitations are often overlooked considering that the process is still relatively cheap and offers more in terms of variety when it comes to the finished range of products.

Remember – There are new developments and discoveries that are being made as the world of plastic manufacturing in Bells Texas continuously. For instance, tests are being done to see whether there are other materials that can be used for this process. But so far, rotomoulding offers a good option for the production of a wide range of inexpensive plastic products.

The Rotomolding Process Components

This molding technique has been used since earlier times for creatingvseverl product lines. Egyptians for instance, utilized rotomoulding techniques in the manufacturing of ceramics. The Swiss were also making use of this rotation approach to make hollow chocolate eggs. Some plastic product lines in the USA were manufactured using this approach some time between 1940 and 1950. The procedure has however taken very long to take affect because it was thought of to be a relatively slow process

1. Mold prep work. A predetermined measure of polymer in particle form is loaded into a hollow mould. The mould is usually constructed from cast aluminium or sheet steel substance. The coloring wanted for the final goods is pre compounded into the polymer. The most typically used powder resin is polythene, but polyvinyl chloride and nylon can also be used in this type of plastic engineering.

Preheating of the oven follows, and it can be done by either conduction, convection or sometimes radiation. It is heated up to temperatures between 500-700F. The mold with the powdered polymer is then locked and installed inside the oven.

2. The heating and fusion procedure. Once inside the oven, the mold is revolved on two axis so the powdered polymer melts from the heat and layers the inside if the mould. The turning is done slowly, about 20 revolutions per minute. The main thing that is crucial at this moment is the period of time the mold will spend inside the oven. If it overstays, the product will lose value and durability, producing a poor product. If it is taken out from the oven prematurely, the polymer will not have melted properly, which creates bubbles in the finished product line.

3. Mould cooling. When the product has completely spent the right amount of time in the oven, it is then extracted for cooling. This can be done by air or water, or sometimes a mixture of both which a cool mist. When the material cools, it reduces somewhat for ease of removal from the mold. This is one more measure that relies a lot on the correct timing, since rapid cooling reduces the material too rapidly, causing warping of the material.

4. The unloading or de-molding phase. When the product within te mould has cooled effectively, the person handling the operation can then remove the completed item from the mould. The function is repeated from the beginning, giving a number of similar product lines.

For more information on the different rotational rotomolding options offered for the Bells TX 75414 area, please call our toll free number 866-971-7861 or fill out the form on the right for a consultation!