Brendan M. Conlon, Rochester Hills US

Brendan M. Conlon, Rochester Hills, MI US

Patent application number

Description

Published

20080207372

THREE MODE ELECTRICALLY-VARIABLE TRANSMISSION - An electrically-variable transmission is provided with first and second motor/generators and three planetary gear sets. The planetary gear sets have continuous interconnections, and selective connections via a plurality of torque-transmitting mechanisms, that provide three forward electrically-variable modes. Preferably, the planetary gear sets are characterized by effective gear ratios such that a substantially equal maximum torque is required from each of the motor/generators during the three forward electrically-variable modes for a given torque on the input member. This allows the first and second motor/generators to be substantially equal in size.

08-28-2008

20080207373

ELECTRICALLY-VARIABLE TRANSMISSION HAVING TWO FORWARD LOW RANGE ELECTRICALLY-VARIABLE MODES AND A REVERSE ELECTRICALLY-VARIABLE MODE - An electrically-variable transmission is provided with input member and output member, first and second motor/generators, a first planetary gear set and multiple additional planetary gear sets as well as at least four torque-transmitting mechanisms that are selectively engagable alone or in different combinations to establish a reverse electrically-variable operating mode, at least three forward electrically-variable operating modes, including two low range forward electrically-variable modes and a high range forward electrically-variable mode

08-28-2008

20080300743

CONTROL SYSTEM FOR A HYBRID POWERTRAIN SYSTEM - A control system for a hybrid powertrain determines operator demands, a powertrain operating state, and operating conditions based upon the inputs; selects an operating strategy based upon the operator demands, the powertrain operating state, and the operating conditions; determines a preferred powertrain operating state; and controls the powertrain to the preferred powertrain operating state based upon the selected operating strategy, the operator demands and the operating conditions.

12-04-2008

20090082171

Output Split Electrically-Variable Transmission with Electric Propulsion Using One or Two Motors - An electrically-variable transmission is provided with input member and output member, first and second motor/generators, a first planetary gear set and a final drive gearset. Two or three torque-transmitting mechanisms that are selectively engagable alone or in different combinations to establish at least one forward electric-only operating mode including a series mode, an output split mode, and at least one neutral mode including a purely neutral mode and a neutral battery charge mode. The transmission optionally includes a one-way clutch selected from the group of friction clutch and dog clutch, or is a lockable one-way clutch, for enabling low loss forward operation, regenerative braking functionality, and/or reverse vehicle operation.

03-26-2009

20090111635

Electrically-Variable Transmission with Compounded Output Gearing - An electrically-variable transmission is provided with first and second motor/generators and three planetary gear assemblies. At least one of the planetary gear assemblies is a planetary gear assembly having multiple planetary gear sets. As a result, the gears for the planetary gear assembly can be represented on multiple radial planes. Each of the planetary gear assemblies has continuous interconnections, and selective connections via a plurality of torque-transmitting mechanisms, that provide three forward electrically-variable modes. Preferably, the planetary gear assemblies are connected to one another in such a manner as to allow shifting between one of the electrically-variable modes to occur at a point offset from a mechanical power flow of the transmission. This decreases the maximum power output required from the motor/generators.

04-30-2009

20090176610

Two-Mode Electrically Variable Transmission - An electrically variable transmission (EVT) is provided with input member and output member, first and second motor/generators, a first and a second planetary gear set, and a final drive gearset. Two torque-transmitting mechanisms that are selectively engagable alone or in different combinations to establish an electric-only operating mode, an input split mode, a compound split mode, and a neutral mode. The first torque-transmitting mechanism may be configured as a one-way clutch in parallel with a friction clutch or a dog clutch, or configured as a lockable one-way clutch. A vehicle having the EVT may be driven electrically using one or both motor/generators, up to a maximum speed of the motor/generators. There are no slipping clutches when operated in an electric-only operating mode, and the engine provides most of the power for high-speed cruising. The EVT can transition from input split mode to compound split mode by synchronous shift.

07-09-2009

20090281694

Method and Apparatus for Transitioning an Electrically Variable Transmission - A method is provided for transitioning from an initial to a final transmission mode in an electrically variable transmission (EVT), and includes transitioning to an intermediate mode having an additional speed degree of freedom (DOF), changing a transmission ratio, and engaging a clutch to shift to the final mode. The modes include input and compound split, fixed gear ratio, and electric torque converter (ETC), with and without input from an engine. Output torque is maintained by adjusting a charge on an energy storage device. A brake grounds an input member of the EVT. The EVT has the input member, an output member, a stationary member, and first and second motor/generators. An algorithm transitions between modes by releasing at least one clutch to transition to a mode having an extra speed degree of freedom (DOF), and utilizing the extra speed DOF to change the ratio of the EVT.

11-12-2009

20090288895

Electric Torque Converter for a Powertrain and Method of Operating a Vehicle - An electric torque converter has a torque converter input member connected to the first node of a differential gear set representable by a lever diagram having first, second, and third nodes. A motor/generator is connected to the second node. The third node is connected to an input member of a transmission gearing arrangement. A brake is selectively engagable to ground the first node to a stationary member. Engagement of the brake provides a regenerative braking mode and an electric-only driving mode, with the motor/generator connected to the transmission gearing arrangement through the differential gear set. Various clutches may be provided for lock-up or selective connection of the engine, including arrangements which reduce motor/generator torque required for engine starting while in electric-only driving. A method of operating a vehicle maintains the engine speed at an optimum level to the extent possible given battery charge levels and operator commands.

11-26-2009

20100207471

POWERTRAIN WITH DUAL ROTOR MOTOR/GENERATOR - A powertrain is provided that includes an engine as well as a transmission having an input member and an output member. The powertrain also includes a motor/generator that has an energizable stator, a first rotor and a second rotor (i.e., a dual rotor motor). Both of the rotors are rotatable via energization of the stator. A first torque-transmitting mechanism, referred to as the engine clutch, is selectively engagable to connect the engine for common rotation with one of the first and the second rotors. A second torque-transmitting mechanism, referred to as the motor clutch, is selectively engagable to connect the first rotor for common rotation with the second rotor. The transmission input member is continuously connected for common rotation with the other of the first and second rotors.

08-19-2010

20100227722

OUTPUT-SPLIT ELECTRICALLY-VARIABLE TRANSMISSION WITH TWO PLANETARY GEAR SETS AND TWO MOTOR/GENERATORS - An electrically-variable transmission for use with an engine includes an input member configured for operative interconnection with the engine, an output member, and a stationary member. First and second motor/generators, a first and a second planetary gear set each having respective first, second, and third members are included. A first, a second, and a third selectively engagable torque-transmitting mechanism are included. The input member is connectable for common rotation with the first member of the first planetary gear set either continuously or selectively by engagement of the third torque-transmitting mechanism. The output member is connected for common rotation with the first member of the second planetary gear set. The motor/generators are controllable and the torque-transmitting mechanisms are selectively engagable to establish at least one electric-only mode, a series mode, an output-split mode, and at least one neutral mode.

09-09-2010

20100227735

MULTI-MODE HYBRID TRANSMISSION AND SHIFT CONTROL METHOD FOR A MULTI-MODE HYBRID TRANSMISSION - A multi-mode, electrically variable, hybrid transmission and improved shift control methods for controlling the same are provided herein. The hybrid transmission configuration and shift control methodology presented herein allow for shifting between different EVT modes when the engine is off, while maintaining propulsion capability and minimum time delay for engine autostart. The shift control maneuver is able to maintain zero engine speed while producing continuous output torque throughout the shift by eliminating transition through a fixed gear mode or neutral state. Optional oncoming clutch pre-fill strategies and mid-point abort logic minimize the time to complete shift, and reduce the engine start delay if an intermittent autostart operation is initiated.

09-09-2010

20110167956

SINGLE MOTOR HYBRID TRANSMISSION - A hybrid transmission that is operatively connected with an engine includes an input member operatively connected with the engine, at least one intermediate member, and an output member. A plurality of selectively engagable torque-transmitting mechanisms enable the input member to be selectively operatively connected to the at least one intermediate member through the first gearing arrangement by engagement of different ones of a first set of the torque-transmitting mechanisms. A single motor/generator is operatively connectable to the at least one intermediate member and is selectively operatively connected to the output member in two alternative ways through the second gearing arrangement by selective engagement of two respective ones of a second set of the torque-transmitting mechanisms to establish two different torque ratios between the at least one intermediate member and the output member. The second set of torque-transmitting mechanisms includes dual output clutches that establish the two different torque ratios.

DERIVATIVE-BASED HYBRID DRIVE MOTOR CONTROL FOR DRIVELINE OSCILLATION SMOOTHING - A method minimizes driveline disturbances in a vehicle having a motor generator unit (MGU) and a controller, which may be a motor control processor or a hybrid control processor. The method includes determining a set of motor values of the MGU, including a change in motor speed, a derivative of the change in motor speed, and a motor jerk value; calculating a corrective final torque value for the MGU as a function of the set of motor values; and commanding the corrective final torque value from the MGU during a predetermined event, e.g., engine restart. Calculations and commanding the corrective final torque value are conducted by the controller within a calibrated minimum processing loop time. A vehicle includes first and second MGUs, and a controller electrically connected to the second MGU. The controller has the algorithm for minimizing driveline disturbances as noted above.

07-21-2011

20110212802

HIGHLY CONFIGURABLE HYBRID POWERTRAIN AND CONTROL SYSTEM THEREFOR - A hybrid powertrain system for a vehicle includes an engine and a transmission. The transmission includes a transmission input member, first and second electric machines, first and second planetary gear sets, and a plurality of selectively engageable torque transfer devices enabling configuring the powertrain in variously to operate in electric drive, electrically variable, fixed gear and neutral charging operating states.

09-01-2011

20110320075

TORQUE BLENDING SYSTEMS FOR HYBRID ELECTRIC VEHICLES WITH ELECTRICALLY CONTINUOUS VARIABLE TRANSMISSIONS - A hybrid control system for a hybrid electric vehicle (HEV) includes a hybrid control module. The hybrid control module includes a first motor control module that controls output torque of a first motor. A second motor control module controls output torque of a second motor based on a second motor torque request signal. The second motor torque request signal is generated based on a transmission output torque request signal prior to startup of an engine of the HEV. An override module generates a torque override request signal during the startup. The first motor control module controls output torque of the first motor to crank the engine during the startup. The second motor control module adjusts output torque of the second motor based on the torque override request signal and not the transmission output torque request signal during the startup to minimize vehicle jerk during the engine start.

12-29-2011

20120083951

METHOD AND SYSTEM FOR CONTROLLING AN EV MODE TRANSITION IN A TWO-MODE HYBRID VEHICLE - A method of executing an electric-only (EV) mode transition in a vehicle includes determining vehicle operating values using a control system, processing the values to identify the transition, and executing the transition to or from the first or second EV mode. The transition is executed by selectively engaging and disengaging the input brake to zero, and by using the first and/or second traction motor to synchronize slip across the input brake. When the transition is from the first to the second EV mode or vice versa, the control system may use multiple speed and torque control phases to enter multiple intermediate modes, e.g., a pair of engine-on electrically-variable transmission modes and a fixed gear mode. A vehicle includes an engine, an input brake, first and second traction motors, and a transmission driven via the motors in a first and second EV mode. The vehicle includes the control system noted above.

04-05-2012

20120122622

ELECTRICALLY VARIABLE TRANSMISSION - A hybrid transmission having an input member, an output member, and a single motor/generator is characterized by a plurality of fixed-ratio modes of operation and at least one electrically variable mode of operation. In the fixed-ratio modes of operation, the speed ratio between the input member and the output member is independent of the speed of the motor/generator. In the electrically variable mode of operation, the speed ratio between the input member and the output member is dependent upon the speed of the motor/generator.

05-17-2012

20120312122

HYBRID POWERTRAIN WITH OPERATOR SELECTABLE ELECTRIC PROPULSION MODE - A powertrain for a vehicle includes an engine and a transmission having an input member, an output member, and a neutral state in which torque is not transmitted from the input member to the output member. A first motor/generator is coupled to the engine. A second motor/generator is coupled with vehicle wheels directly or indirectly through the transmission. The first motor/generator acts as a generator when powered by the engine to provide electric power to the second motor/generator. The second motor/generator acts as a motor when receiving electric power from a battery or from the first motor/generator. A shift selector is moved by a vehicle operator to establish an electric propulsion mode in which the transmission is in the neutral state and the second motor/generator functions as a motor.

12-13-2012

20130095970

FLEXIBLE HYBRID TRANSMISSION WITH CONFIGURABLE MOTOR WINDING AND DECLUTCHING STRATEGY TO PROVIDE ELECTRIC VEHICLE AND HYBRID FUNCTIONS - A powertrain includes a first electric motor, a second electric motor and a transmission. The first electric motor includes an interchangeable winding set to provide the required power for the specific propulsion configuration utilized to propel the vehicle, i.e., a hybrid propulsion configuration or a full electric propulsion configuration. The transmission is operable in different powerflows to support operation of the powertrain in either of the hybrid propulsion configuration or the full electric propulsion configuration. The same powertrain may be used for either the hybrid propulsion configuration or the full electric propulsion configuration by switching the specific winding set installed into the first electric motor.

04-18-2013

20130116076

WIDE-NODE DRIVE SYSTEM - An electro-mechanical drive unit connectable with multiple power sources for launching and propelling a vehicle includes an output member, a stationary member, a gear-train, and a torque-transmitting device. The drive unit also includes a compound planetary gear arrangement having a first, second, third, and fourth junction points. The power sources include a first motor/generator and a second motor/generator. The second motor/generator is operatively connected to the compound planetary gear arrangement at the first junction point via the gear-train and the output member is operatively connected to the compound planetary gear arrangement at the second junction point. Additionally, the first motor/generator is operatively connected to the compound planetary gear arrangement at the fourth junction point. Furthermore, the torque-transmitting device is engageable to ground the third junction point to the stationary member.

05-09-2013

20130116077

WIDE-NODE DRIVE SYSTEM - An electro-mechanical drive unit connectable with multiple power sources for launching and propelling a vehicle includes an output member, a stationary member, and a torque-transmitting device. The drive unit also includes a compound planetary gear arrangement having a first, second, third, and fourth junction point. The power sources include a first motor/generator and a second motor/generator. The first motor/generator and the second motor/generator are disposed on a common rotating axis. The second motor/generator is operatively connected to the compound planetary gear arrangement at the first junction point and the output member is operatively connected to the compound planetary gear arrangement at the second junction point. Additionally, the first motor/generator is operatively connected to the compound planetary gear arrangement at the fourth junction point. Furthermore, the torque-transmitting device is engageable to ground the third junction point to the stationary member.

05-09-2013

20130289810

HYBRID VEHICLE WITH ELECTRIC TRANSMISSION AND ELECTRIC DRIVE MODULE - A hybrid vehicle is provided with an electric transmission operatively connected to a first axle and an electric drive module operatively connected to a second axle. A transmission ratio of a differential gear set and a final drive of the electric transmission are selected so that a torque ratio of torque of the first axle over the torque of the engine is that at which any working chamber of the engine that is operated to expand the working fluid can operate without throttling, without torque of the engine torque exceeding a torque necessary to propel the vehicle at a steady vehicle speed, and with the second electric machine freewheeling.

10-31-2013

20130324340

TWO-MODE ELECTRICALLY-VARIABLE TRANSMISSION WITH OFFSET MOTOR AND TWO PLANETARY GEAR SETS - A hybrid powertrain has an electrically-variable transmission with a compound planetary gear set that may be only two planetary gear sets. Two members of the first planetary gear set are connected for common rotation with two members of the second planetary gear set. A first motor/generator is connected for common rotation with a member of the first planetary gear set and a member of the second planetary gear set. An input member is connected to another member of the first planetary gear set. A first set of intermeshing gears includes a first gear connected for common rotation with one of the gears of the second planetary gear set and a second gear driven by a second motor/generator. A second set of intermeshing gears includes another gear driving the output member. A first clutch is engageable to establish an input-split mode. A second clutch is engageable to establish a compound-split mode.

12-05-2013

20140155221

METHOD AND APPARATUS FOR CONTROLLING A SHIFT IN A MULTI-MODE POWERTRAIN SYSTEM - A method for operating a powertrain system includes executing a transmission shift between an initial electrically-variable transmission (EVT) range and a target EVT range. The transmission shift includes transitioning to operating with three speed degrees of freedom including controlling speed of a second torque machine to synchronize speed of an oncoming clutch associated with the target EVT range and coincidentally controlling speeds of a first torque machine and an engine to achieve a preferred speed of the output member of the transmission. The transmission shift further includes controlling torque output from the first torque machine in response to an output torque request, and activating the oncoming clutch upon synchronizing the speed of the oncoming clutch. Subsequent to the transmission shift, the powertrain system is operated in the target EVT range.

06-05-2014

20140248984

Electrically Variable Transmission For A Hybrid Vehicle Using Flywheel Kinetic Energy Recovery - An electrically variable transmission for a hybrid vehicle includes a pair of drive wheels each driven by a final drive gear/differential mechanism. A planetary differential gear set including a plurality of components provides drive torque to the final drive gear/differential mechanism. A first motor generator is drivingly connected to a first component of the plurality of components of the planetary differential gear set. A second motor generator is drivingly connected to a second component of the plurality of components of the planetary differential gear set. A flywheel is drivingly connected to the planetary differential gear set by a reduction gear. A first brake is connected to one of the plurality of components of the planetary differential gear set.

09-04-2014

20140248985

HYBRID VEHICLE WITH FLYWHEEL AND ELECTRIC KINETIC ENERGY SYSTEM - A hybrid vehicle includes an engine drivingly connected to a first pair of drive wheels by a transmission. A first motor generator is coupled to the engine to provide drive torque to the transmission for driving the first pair of drive wheels. A second motor generator is drivingly connected to a flywheel by a planetary gear system. The planetary gear system is connected to a second pair of drive wheels.