All companies, who process large cutting volumes of paper- or IML-labels need a fail-safe high-quality cutting solution. The BaumannWohlenberg Epsilon label system, in combination with an ATLAS 1110 made by BLUMER AG (Switzerland), is perfectly suited to meet these requirements.

Components

Baumann BSH 3-1200 Pile Hoist

BZW Scale Counter

Simultaneous jogging and counting

Baumann BSB 3 L Automatic Jogger

NEW Increased inclination during the jogging process

Quicker preparation of an accurately aligned ream

Baumann BPS 3 Pressing-Station

Removing the remaining air from between the sheets

Increased cutting-accuracy

Baumann BFS Gripper Transport System

Automatic ream transfer from BSB 3 L towards BPS 3 and then on to the rear-table of the cutter

Wohlenberg 132 High-Speed Cutter

Effective cutting process, automatic edge trim.

NEW. When producing labels, it used to be necessary to carry out a complete four-side-trim within the automatic cutter, before cutting the ream into strips. In combination with the new ATLAS 1110 from BLUMER this is no longer necessary.

ATLAS-1110 – Strip cutting, punching and banding labels

Possible label formats: from 25 x 45 mm to 170 x 215 mm

Omega Jogging System

The Omega offline jogging system is a central jogging station, which is used for the offline material preparation of paper- or IML-labels. It can of course also be used for job printing works. The system works completely automatically.

A gripper transport system transfers the ream from the jogging-table to the alignment-table

BA 3 Z Unloader (New Design) NEW

Integrated gripper transport system

Chip inserter / air-board inserter

Accurate restacking of the jogged reams

Available for formats: Up to 740 x 1070 mm

Guillotines – High speed cutting

Sizes: 92, 115, 132, 168, 225

BaumannWohlenberg high-speed guillotines of the pro-tec product line are of solid construction and suited for processing various materials, as e.g. paper, cardboard, offset printing plates or similar cutting stock. Modern cutting technique allows rational cutting of different products and sizes.

The guillotine can be economically used as stand-alone unit or integrated in cutting systems. Program generation is menu-guided and covers a variety of cutting jobs, e.g. Single cut, Program cut, Repeat cut, Clamping without cut, Automatic actual-value transfer.

Advantages*

CIP Data module standard

19” touch screen display 16:10 with no additional keys

Short stop function for the clamp standard – faster cut cycle

Clamping without cut

Electronic hand wheel for the back-gauge positioning

Stainless steel plated machine table, without slot

Pressing cylinder for the clamp is installed centrally underneath the cutting table, providing an equal pressure

Programmable clamp pressure standard

Automatic adaption of clamp pressure to cutting width

Cast iron machine frame in one piece

Important options

Automatic waste removal ASE, lowers up to 4 mm for collection of small cuts on thin boards

Turning and swivel back-gauge

Prepared for automatic turning and cutting

Linear back-gauge drive for rear table loading

*Note: some features and advantages are not available on smaller size machines.

Baumann BSH - Pile Hoists with platform.

The automated functions relief the operator’s physical strain while increasing the efficiency of the high-speed cutter.

Features

Piles are lifted and lowered hydraulically

A double chain guarantees the highest possible safety

The platform has a beveled front-edge so that even large formats can easily be loaded onto the platform (loading with a pallet truck is possible)

An adjustable photo-cell verifies constantly that the top of the pile remains always on working-height

Castors for mobility

Advantages

Increase in productivity

Decrease or elimination of injuries due to lifting

Precise re-stacking

Options

With adjustable angle stop for unloading

Baumann BSB L – Automatic jogger

All model "L" automatic joggers are equipped with a pneumatic air-expulsion roller with clamping device. Suitable for B2, B1 and B0 formats.

Features

The table of the automatic jogger is designed with a stainless steel air-table

Side flap with pneumatic tilt

Tilt-able both left and right

Variable jogging intensity

The speed of the air-expulsion roller can be varied to suit different materials

Air expulsion can be selected for one or two times

Options

Pneumatic attachable sheet divider for smaller sheets

Cut outs for grippers to automatically remove lifts

Unloading through the back after air expulsion

Ream stabilizer

Count by weight scale mounted under the automatic jogger

Advantages

Highly accurately aligned layers

Increase in productivity

Baumann BSB 3 L professional – Automatic jogger

The new BSB 3 L professional is able to jog even "difficult" materials, such as metallic paper, pharmaceutical package inserts or labels, much easier and thus quicker than conventional joggers. Suitable for B1 format

Thanks to the very limited drop height at the transfer to the pallet, even very small cuts can be re-stacked with ease

Precise guides

Sturdy and strong design and engineering

No compressed air required

The pallet can be removed from either side

Low maintenance

No set-up times

Maximises energy savings

Baumann BA N - Unloaders for piles ≤ 1100 mm

The ergonomic and economically effective way to restack single and multiple cuts with high precision. The manual re-stacking of paper and cardboard after the cutting-process requires a lot of time and effort. The unloader gives you the opportunity to automate the restacking process. Unloaders BA N take up the material at the level of the table. The pile is positioned underneath the unloader table. The reams are re-stacked until a maximum pile height of 1100 mm has been reached. Unloaders BA N can either be installed on the right or on the left hand-side of the cutter. The design is very innovative (especially the principle of controlled axis), material and finish are of high-quality. The user friendly operators panel with clear text display offers the opportunity to change all relevant parameters.

Advantages

Increased productivity

Very good re-stacking results

Careful material handling

Latest technology

Baumann BA - Unloader

The ergonomic and economically effective way to re-stack single and multiple cuts with high precision. The manual re-stacking of paper and cardboard after the cutting-process requires a lot of time and effort. The unloader gives you the opportunity to automate the re-stacking process. Unloaders type BA are especially made for pile-heights of up to 1400 mm. The material is re-stacked in front of the unloader. The material is taken up at the level of the table and re-stacked either above or under this level. Unloaders BA can either be installed on the right or on the left hand-side of the cutter. The design is very innovative (especially the principle of controlled axis), material and finish are of high-quality. The user friendly operator’s panel with clear text display offers the opportunity to change all relevant parameters.

Advantages

Increased productivity

Very good re-stacking results

Careful material handling

Latest technology

Maximises energy savings

Baumann BSW - Automatic pile turners

The manual handling of paper and cardboard-stacks is a backbreaking and expensive process. Baumann Pile Turners give you the opportunity to save time, reduce the costs and eliminate the physical effort. There is a great variety of requirements today’s pile turners have to meet.

A diversity of tasks can be carried out by these multiple machines:

Pile turning

Precise pile alignment

Accelerate the drying process of printed products

Aerate and thus separate sheets prior to the printing process

Pallet exchange

Remove wastepaper

Centre a pile on the top of a system pallet

Integration into a logistic system, etc.

Baumann has concentrated on this diversity of tasks and offers a very broad range of pile turners in order to put the perfect pile turner for any task at our customers disposal. The automated pile turners are equipped with an operator’s panel with a clear text display, which can be delivered with a touch screen, if desired. According to the model, up to 9 different programs can be selected by the operator. The automated process is started when the program is started. The operator can adjust the program and optimize the process without having to interrupt the program.

Essential functions

Aeration with powerful blowers and broad air-nozzles, which can be closed for smaller formats. The aeration process can be adjusted at the operator’s panel

Adjustable vibration with alignment-stop, which is extended automatically

Motorized and fully automatic pile turning

Safety devices (safety-fence and safety-light barrier at the entrance)

Advantages

Comfortable operation

Solid and compact construction

A great variety of possible applications

Excellent cost-benefit ratio

Baumann BSW - Semi-automatic pile turners

The manual handling of paper and cardboard-stacks is a backbreaking and expensive process. Baumann Pile Turners give you the opportunity to save time, reduce the costs and eliminate the physical effort. There is a great variety of requirements today’s pile turners have to meet.

A diversity of tasks can be carried out by these multiple machines:

Pile turning

Precise pile alignment

Accelerate the drying process of printed products

Aerate and thus separate sheets prior to the printing process

Pallet exchange

Remove wastepaper

Centre a pile on the top of a system pallet

Baumann has concentrated on this diversity of tasks and offers a very broad range of pile turners in order to put the perfect pile turner for any task at our customers disposal.

Semi-automatic processes make the operation of the semi-automated pile turners very comfortable:

Aeration with powerful blowers and broad air-nozzles, which can be closed for smaller formats

Vibration with adjustable alignment-stop, which is extended automatically (apart from BSW 2)

Manual or motor supported pile turning

Advantages

Comfortable operation

Solid and compact construction

Fast and reliable

High quality

Excellent cost-benefit ratio

The Baumann BASA, in its different formats, is believed to be the first system worldwide that is able to align a large variety of materials fully automatically! The BASA is equipped for two different modes of operation:

During automatic operation, the machine processes the arriving pile without any operator assistance and provides the jogged and aligned layers in the desired height for further processing.

For critical materials and smaller tasks the machine has been provided with a manual operating mode that works similar to a traditional jogger.

The Baumann BASA offers touch screen simplicity of operation, as well as both in-line and off-line solutions. The machine can handle all types of papers (over 60 gsm), various types of label papers, cardboard (up to 300 gsm), foils, certain types of plastics, and perforated and embossed paper and cardboard. BASA options include a carton inserter and a counting device.