Ultrasonic Wire-embedding One of the Drivers of Success for RFID in Several Application Fields

Ultrasonic Wire-embedding One of the Drivers of Success for RFID in Several Application Fields

Principle of 70 Khz Card Implanting Welder :

High Speed wire embedding with multiple embedding heads. Using the latest in linear servo technology and ultrasonic embedding units coupled together with vision cameras the wire embedding system is unrivalled in its speed, accuracy and the quality of antennae that it produces. Capable of working with a range of materials and wire diameters and an easy to use interface making solid wire antennas was never so easy.

Traditional winding process of production steps: coil, rationale coils, cut immersion thread, artificial welding coil to the COB, bonding the welded coil to the sheet a total of five processes, only winding is semi-automated or automated equipment to complete, The other four processes are completed by hand. Productivity underground, production costs more expensive. Especially welding COB process, manual welding efficiency is only about 600PCS / H, and often accompanied by Weld, false welding and other undesirable phenomena. In addition, due to more manual processes, the uniformity of product performance is poor.

The process of ultrasonic embedding process: pick up chip + chip to sheet metal, embedded wire + shear line + touch welding to complete, a total of two processes, complete automation equipment complete.High production efficiency, lower production costs, and the entire process is completed by the equipment, the performance is more consistent.

With the increase of labor costs in China, more and more manufacturers are aware of the importance of automation equipment, which makes the application of automation equipment more and more high.At the same time, users, purchasers, supply chains, agents and other products have higher and stricter requirements on the performance of the products.