The only other item that I'm really keen on using is the Nexus Psile case - it might not be to everyone's taste but I think it's gorgeous.

That leaves me with decisions to make on CPU, CPU cooler and memory, any tips or advice much appreciated.

For the cooler I've read that a few people have used the nexus mini ninja with the Psile so that might be good route to go - not sure if it fits well though, I've heard people had to hack the top bits of the unit (eek!).

I'm also wondering what the best way is to integrate a remote with this - I was thinking bluetooth maybe? Either using existing Wii controller or another remote?

For a small case like that, with limited cooling (especialy quietly!) I would strongly recommend an e7400 to fit in that socket 775. Its got all the muscle you would ever need, and not come anywhere close to the max power rating on it during normal HTPC use. The e5200 has a little less muscle, but might be easier to cool in your tight space.

As for the memory, I swear by G.Skill. 2x1 Gb @ 800 Mhz should get the job done for your purposes.

EDIT: i now see you're in new zealand, so newegg can't supply you, but at least you can see the parts I recommend. Cheers!

Another question - sorry if it seems noobish: if the Scythe mini ninja fits (and it bloody well better as I've ordered it now ) will I need another fan in here or would that suffice?

If it makes a difference I'll also be running a passive video card in this for a while. It's a bit of shame but as I need to rig the box up to an old CRT television for a while and the Zotac 9300 doesn't have a TV out.

Nice one, thanks for the tips. The E7400 looks good: just got decide on the cpu cooler now.

Edit: Any comments on the noise and suitability of the scythe mini ninja would be appreciated, particularly to know if it will fit! Are there quieter coolers out there that will fit?

This comment is coming a bit late; and you've probably already made some decisions; but in case you or someone else is interested...

Do a Google search for an HP 450666-001 heat sink. It's a passive heat sink that looks like it will fit in the Psile pretty comfortably; and it should work with the Psile's rail-mounted fans. I was eyeing this heat sink before I decided to opt for an Atom board.

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