Process Design and Development

In Phase II, Process Design and Development, our process and quality experts review the existing processes and develop a new manufacturing system and its related control plans to achieve the project objectives. Upon completion of this phase, the requirements needed to develop an effective manufacturing system that meets all customer requirements, needs and expectations are determined.

These product specific inputs to this phase are reviewed with your organization. Typically we discover at least one of these areas presents tremendous opportunities for improvement:

Design Failure Mode and Effects Analysis (DFMEA), that identifies the probability of failure as well as the effect of such failure, especially for Key Product Characteristics (KPCs).

Design for Manufacturability and Assembly (DFMA), outlines the relationship between design function, manufacturability, and ease of assembly.

Engineering and Material Specifications, determines the controlling specifications that identify the functional, durability and appearance characteristics of the component or assembly.