Alright, time for another update (with a video)...Today I worked on the front baffle.

I got a new toy (the Jasper jig):

Cut out the required holes:

Round-over on all holes an a bit of hand sanding:

Applied some sealant:

Attached to the box:

You can see I'm using both the LFE & high level inputs. The reason for this if dual zone operation. The LFE is used in zone one for the theater. The high level inputs are used for zone two stereo speakers on the other side of the sliding doors where my desktop is located. The projector in the theater us used solely as the 2nd monitor for my computer, so I just switch from the 30" to the PJ anytime I want to game or watch a movie.