This image shows an encapsulated single cell rendered in three dimensions. The greenish-blue colored part in the middle is the cell nucleus; the yellow color represents the cell's cytoskeleton; and the purple on the outside is the thin hydrogel layer that encapsulates the cell. The new microfluidic-enabled method for encapsulating single cells could pave the way for more effective cell therapies and precise tissue engineering capabilities. (Image courtesy of Wyss Institute at Harvard University)

Alginate hydrogels – which are derived from the polysaccharide found in brown seaweed - have emerged as an effective material for manipulating cells and tissues due to their biocompatibility and the ability to tune their mechanical and biochemical properties to match physiological conditions found inside the body.

Already they have been demonstrated to influence the differentiation of stem cells, incite immune attacks on cancer cells, and weaken tumors’ resistance to chemotherapy, but as of yet, hydrogels have mostly been useful for controlling groups of cells at large rather than individual cells. For example, alginate capsules filled with hundreds of pancreatic islet cells can be implanted in diabetic patients. However, these capsules are millimeters in size and eventually become surrounded by thick scar tissue that blocks the biological signals of islet cells and renders the implant ineffective.

Now, thanks to the joint efforts of a team from the Harvard John A. Paulson School of Engineering and Applied Sciences (SEAS) and the Wyss Institute for Biologically Inspired Engineering at Harvard University, a new and highly effective microfluidic method for encapsulating single cells in microscale hydrogels sets the stage for a dramatic increase in the specificity of control that can be exerted upon cells and their ability to survive implantation. The research was reported October 31 in the scientific journal Nature Materials.

“There’s been a tremendous amount of work to try and understand how biomaterials can determine cell function and fate, but the majority of that work has been done in populations of cells,” said David Mooney, the Robert P. Pinkas Family Professor of Bioengineering at SEAS and Wyss Core Faculty member, who is the corresponding author on the new study. “With this work, we take everything we have learned and take it down to the single cell level, enabling us to influence cell behavior on a whole different scale.”

Mooney teamed with David Weitz, the Mallingkrodt Professor of Physics and Applied Sciences at Harvard University and SEAS and Wyss Core Faculty member to achieve the novel microfluidic-based method for encapsulating single cells within microgel capsules. The co-first authors on the study are Angelo Mao, a graduate student in the Mooney Lab, and Jae-Won Shin, Ph.D., who was formerly a Wyss Institute Postdoctoral Fellow and is currently Assistant Professor of Pharmacology and Bioengineering at University of Illinois at Chicago.

“This is an exciting and important extension of cell-based biomaterials to the level of single cells, which can then serve both as a precise building block for larger cell structures and as a means of investigating the behavior at the level of single cells, providing unprecedented insight into cell function and properties,” said Weitz, who coauthored the paper.

Pre-existing single cell encapsulation methods result in relatively large gel capsules – consisting of a very thick hydrogel layer around encapsulated cells - in proportion to the size of the cell captured inside. On average, encapsulated cells take up a mere four percent of the volume of these larger capsules, meaning there is an extremely excessive hydrogel layer. These pre-existing methods often fail to capture cells at all, resulting in many, many empty capsules and therefore an inefficient process.

In contrast, the microfluidic-based method described by the Mooney and Weitz team achieves a much thinner hydrogel layer around encapsulated cells. These aptly-called “microgels” have a volume, on average, that consists 40 percent of a single cell and 60 percent hydrogel layer, resulting in a much smaller capsule size. What’s more, the method results in formation of far fewer, if any at all, empty capsules.

At that small size, microgel-encapsulated cells can be delivered intravenously, opening new pathways for therapeutic interventions to treat cancers, tissue injuries, and a wide variety of immune disorders. With a thinner hydrogel layer between encapsulated cells and the body’s environment, cell therapies can exert influence on the body faster, kicking their disease-fighting effects into action sooner.

Microgel-encapsulated cells also stand a better chance of thriving inside the body after injection; currently stem cell therapeutics are challenged by how quickly the body clears cells that are injected ‘naked’. Yet microgels infused with growth and anti-inflammatory factors could act as life-sustaining rafts for injected cells, ensuring their survival and ability to carry out their therapeutic purpose.

As done in pre-existing techniques, the team first coated cells in calcium carbonate nanoparticles, a step that facilitates cell encapsulation when mixed with an alginate polymer solution. But, for the first time, before mixing with a polymer solution, the team washed away the nanoparticles that had not adhered to cells, using a water and oil emulsion inside a microfluidic device. What remained were predominantly microgel-encapsulated single cells.

“Even though each cell is encapsulated in its own individual thin hydrogel layer, the process is extremely fast and can encapsulate one thousand cells per second inside one microfluidic channel,” said Mao.

The researchers envision that their method can improve cell-based therapies, help explore heterogeneity between cell populations that underlie tumors and other abnormalities, and even enable a paradigm shift in precision tissue engineering.

“Mini tissues could plausibly be formed from meticulous cell-by-cell construction, giving us scrupulous control over the composition of engineered tissues that has not been yet been possible,” said Shin.

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This image shows an encapsulated single cell rendered in three dimensions. The greenish-blue colored part in the middle is the cell nucleus; the yellow color represents the cell's cytoskeleton; and the purple on the outside is the thin hydrogel layer that encapsulates the cell. The new microfluidic-enabled method for encapsulating single cells could pave the way for more effective cell therapies and precise tissue engineering capabilities. (Image courtesy of Wyss Institute at Harvard University)

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