HYPER-X Flight II: Making History

Thirteen years ago today, the NASA X-43A scramjet-powered flight research vehicle reached a record speed of over 4,600 mph (Mach 6.83). The test marked the first time in the annals of aviation that a flight-scale scramjet accelerated an aircraft in the hypersonic Mach number regime.

NASA initiated a technology demonstration program known as HYPER-X in 1996. The fundamental goal of the HYPER-X Program was to successfully demonstrate sustained supersonic combustion and thrust production of a flight-scale scramjet propulsion system at speeds up to Mach 10.

The scramjet is a key to sustained hypersonic flight within the earth’s atmosphere. Whereas rockets are capable of producing large thrust magnitudes, the amount of thrust per unit propellant mass is low. In part, this is because a rocket has to carry its own fuel and oxidizer. A scramjet is a much more efficient producer of thrust in that it only has to carry its fuel and uses the atmosphere as its oxidizer source.

Rocket technology is a highly developed discipline with a deep experience and application base. In contradistinction, flight-scale scramjet technology is still in a developmental stage. Considerations such as initiating and sustaining stable combustion is a supersonic stream, efficient conversion of fuel chemical energy to kinetic energy, and optimal integration of the scramjet propulsion system into a hypersonic airframe are among the challenges that face designers.

Also known as the HYPER-X Research Vehicle (HXRV), the X-43A aircraft was a scramjet test bed. The aircraft measured 12 feet in length, 5 feet in width, and weighed nearly 3,000 pounds. The X-43A was boosted to scramjet take-over speeds with a modified Orbital Sciences Pegasus rocket booster.

The combined HXRV-Pegasus stack was referred to as the HYPER-X Launch Vehicle (HXLV). Measuring approximately 50 feet in length, the HXLV weighed slightly more than 41,000 pounds. The HXLV was air-launched from a B-52 mothership. Together, the entire assemblage constituted a 3-stage vehicle.

The second flight of the HYPER-X program took place on Saturday, 27 March 2004. The flight originated from Edwards Air Force Base, California. Using Runway 04, NASA’s venerable B-52B (S/N 52-0008) started its take-off roll at approximately 20:40 UTC. The aircraft then headed for the Pacific Ocean launch point located just west of San Nicholas Island.

At 21:59:58 UTC, the HXLV fell away from the B-52B mothership. Following a 5 second free fall, rocket motor ignition occurred and the HXLV initiated a pull-up to start its climb and acceleration to the test window. It took the HXLV about 90 seconds to reach a speed of slightly over Mach 7.

Following rocket motor burnout and a brief coast period, the HXRV (X-43A) successfully separated from the Pegasus booster at 94,069feet and Mach 6.95. The HXRV scramjet was operative by Mach 6.83. Supersonic combustion and thrust production were successfully achieved. Total power-on flight duration was approximately 11 seconds.

As the X-43A decelerated along its post-burn descent flight path, the aircraft performed a series of data gathering flight maneuvers. A vast quantity of high-quality aerodynamic and flight control system data were acquired for Mach numbers ranging from hypersonic to transonic. Finally, the X-43A impacted the Pacific Ocean at a point about 450 nautical miles due west of its launch location. Total flight time was approximately 15 minutes.

The HYPER-X Program made history that day in late March 2004. Supersonic combustion and thrust production of an airframe-integrated scramjet were achieved for the first time in flight; a goal that dated back to before the X-15 Program. Along the way, the X-43A established a speed record for airbreathing aircraft and earned a Guinness World Record for its efforts.