Okuma Smart Factory

Okuma’s Connect Plan is a system that provides analytics for improved utilization by connecting machine tools and visual control of factory operation results and machining records. Simply connect the OSP and a PC and install the Factory Monitor suite on the PC to see the machine operation status from the shop floor, from an office, from anywhere.

The Connect Plan is an ideal solution for customers trying to raise their machine utilization.

How the start, visualize and improve cycle with the Connect Plan works

Have visual control of the plant anytime, anywhere

Using the Okuma NET BOX suite-S (Optional) to plug in the Connect Plan to the Internet lets you see the operating status of a distant factory. You can check the operating status of a factory remotely, check email notification of machine alarms, and contact the Okuma Service Center to receive online support. With the Okuma NET BOX suite-C (Optional), you can connect to machines that cannot be networked on your Ethernet and to machines from other manufacturers.

Connect Plan Benefits

Analyze your factory present and past, improve the future

Factory operation control

This function reduces machine stop times and raises utilization by visualizing past and present operation results, for analysis and future improvements. By visualizing current operating results, machine stoppages can be noticed quickly and corrective measures can be taken. With alarm notification, steps can be taken even earlier and machine stop time can be decreased.
The system also lets you visualize not only the past utilization rate but also the alarm history and operation history. Causes of machine stops can be pinpointed and analyzed, and improvements can be made. Maintenance and check times can also be visualized with various maintenance icons, and future breakdowns can be prevented by reliably performing machine maintenance.

Factory monitor suite

Machining records management

Machining records management is a function to achieve machining traceability by tying together the individual ID of the machined workpiece and the machining results and gauging results for each machine. Who, when, where, and what kind of machining was done, and the gauging results obtained, can be easily checked. If there is a problem with a workpiece, the cause can be analyzed and high quality production can be achieved with greater assurance.

Machining records management monitor

Reliable support during problems

Remote diagnostics

Okuma's remote diagnostics allows the screen from a customer’s machine to be viewed by the Okuma Service Center when a problem occurs, so that a diagnosis can be made while looking at the same screen for accurate communication.

Consent is received from the customer before the Okuma Service Center connects to their machine. During diagnosis, the connection can be terminated at any time by the customer's operator.

Connect Plan Specifications

Compatible Controllers

Functions

OSP-P300A（Smart IF）

OSP-P300OSP-P200AOSP-P200（Smart IF）

OSP-E100OSP-U100OSP7000（DNC-T3）

FANUCFOCAS1FOCAS2compatible machines

Other company machine MTConnect compatible machines

Other company machines prior to OSP-5020

Factoryoperationcontrol

Entirefactorydisplay

Operation status(factory layout)

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Maintenance icon display(factory layout)

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Operation status table

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Operation history table

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Utilization table

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Breakdown of reasons for non-operation

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Individualmachinedisplay

Operation time

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Alarm history

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History of operations

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Machining results

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Machining records management

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Remote diagnostics

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*1. Compatible with OSP suite only *2. Only operation signals from I/O can be acquired