I've never done it that way, but if I were to do so here's the game plan I'd implement. Push the grommets out towards the outside of the frame just enough so they no longer protrude i.e. they are flush with the inside of the frame (obviously the frame is unstrung). Then apply the lead tape securely, and smooth over the surface. Use an awl to poke holes through the lead tape. Then push the grommets back through to their proper place. Finally clean/smooth the lead tape edges especially around the holes.

Hey guys, I tried to use the awl method as shown above but I just did not like it cause the lead around the edges of the grommets were chipped and frayed. Then I used a single hole puncher again shown above but the hole it makes is to big. Any other ideas?

I know this is not what were talking about right now, but I wanted to ask about changing a butt cap. Is it safe to just pull the staples out and put a new one on? Will it damage the frame? Also, what would I use to put the staples back in?

yes, it is ok to take staples out and replace butt cap with new staples. However, unless the buttcap really needs replacing, you need to be carfeful. You don't want to start filling the bottom of the hairpin with needless holes.

I use a Hansen T-2 tacker.

(Before you ask, they are no longer available, unless you find one on the bay or used elsewhere.)

Hey guys, I tried to use the awl method as shown above but I just did not like it cause the lead around the edges of the grommets were chipped and frayed. Then I used a single hole puncher again shown above but the hole it makes is to big. Any other ideas?
R.W

Click to expand...

My second attempt to help...

Measure the distance of the holes you need, mark it on the lead tape before sticking it on, cut out small clean holes with an x-acto knife, then apply to racquet.