ITEM CONDITION

This replacement intake manifold is just what you need to get your vehicle running great again!

Specifications:

Brand New Intake Manifold

redesigned for improved strength

Includes all integrated gaskets & hardware

Built to strict quality control standards

Lifetime Warranty

This item is backed by a Limited Lifetime Warranty. In the event this item should fail due to manufacturing defects during intended use, we will exchange the part free of charge (excludes shipping charges) for the original purchaser. Please keep your invoice for proof of this warranty.

Removing the Air Intake Hose (0:49)

Remove the 8mm bolt holding the engine cover

Loosen the air intake hose clamps with a flat blade screwdriver

Unclip the intake hose from the radiator hose

Pull the intake hose up and out

Disconnecting the Intake Manifold (1:33)

Remove the 8mm bolts from the intake manifold

Disconnect the harnesses from the throttle body by pulling up on the tab

Pry the vacuum hose from the throttle body free

Remove the 10mm nuts from the throttle body

Lift up the bracket and pull it aside

Remove the 8mm bolt and the pull the bracket aside

Disconnect the two hose clamps and harnesses from the intake manifold

Remove the 10mm nut from the intake manifold and pull the set of harnesses aside

Disconnecting the Fuel Line (3:48)

Disconnect the eight harnesses to the fuel injectors by pulling up on the tab

Loosen the fuel line cap

Covering the fuel line with a rag, push the tab on the fuel bleeder with a flat head screwdriver

Replace the cap

Remove the clip

Push the fuel line separator tool all the way in and pull the fuel line free

Clamp the vacuum hose clamp with pliers and pull it free

Removing the Intake Manifold (5:24)

Remove the series of 10mm bolts

Maneuver the intake manifold past the harnesses and wires and move it as far as possible

Feed the EGR out through the harnesses

Lift the intake manifold up and out

Servicing the New Intake Manifold (7:35)

Transfer the vacuum hose from the old intake manifold to the new one

Pull up the map sensor with a flat blade screwdriver

Push the map sensor into place and tighten in a bolt with a self-threading screw

Slide off the clamp with pliers and remove the cap

Slide off the clamp on the old intake manifold to pry the hose free

Push the hose into place and clamp it to the new intake manifold

Twist in the studs to the new intake manifold

Tighten the studs with an E6 inverted Torx bit

Remove the 8mm bolts holding the fuel rails

Pry the fuel rails up and off

Pry the hose free and lift the fuel rods up and off

Pry off the O-rings of each of the fuel injectors

Wipe down the fuel injectors with a rag and replace the O-rings

Spray penetrating oil in each fuel injector holes

Line up the fuel rail and replace the 8mm bolts

Push the fuel rail hose into place

Remove the 10mm nuts from the bottom of the intake manifold

Reinstalling the Intake Manifold (12:07)

Vacuum the top of the engine block

Set the intake manifold down and pull the vacuum hose out through the other side

Disconnect the EGR by pulling out on the clip with a flat blade screw driver

Feed the hose through the side of the intake manifold

Maneuver the intake manifold down and into place

Reconnecting the Fuel Line (13:31)

Slide the hose clamp back into place using pliers

Line up the throttle body and reconnect it by pushing it up on the studs

Push the EGR valve back into place, replace the bolt, and reconnect the hose

Reconnect the vacuum hose into the throttle body

Replace the 10mm bolts

Replace the bracket near the back

Reconnect the fuel lines and replace the clips to lock them

Reconnecting the Intake Manifold (17:18)

Torque the manifold bolts with a torque wrench

Start in the middle and work in a counter-clockwise pattern

Tighten them on the first pass to 44 inch pounds, then 89 inch pounds

Push the harness in and push the clip into place to reconnect the fuel injectors