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depends on how many you're shipping. When I send flies for swaps (12 +/- flies) I use an Altoids tin, just putting them in loose. Haven't had a problem with crushed hackle or the like, and the tin fits nicely in a size #0 (6"x9") bubble mailer.

"A thing is right when it tends to preserve the integrity, stability, andbeauty of the biotic community. It is wrong when it tends otherwise"Aldo Leopold