The unanswered questions behind a spider’s cunning ability to spin
silk, which is tougher than any man-made material, have hampered its use
in everything from medical tools to next-generation electronics. Now
scientists think they have the tools to unlock these secrets – opening
the door to better brain implants, new drug-delivery systems, and
degradable and flexible electronics.

Silk – the fiber spun by silkworms and spiders
– has a lot going for it. It’s stronger than any synthetic material,
rivaling even bulletproof Kevlar. It’s also flexible, durable and
biodegradable, and can withstand extremely high temperatures. Until
recently, however, much of silk's potential has remained relatively
untapped.

Two big challenges stand in the way of creating synthetic silk that
rivals that made by insects, said David Kaplan, a biomedical engineer at
Tufts University in Massachusetts.

The first challenge, Kaplan said, is to figure out how to reverse
engineer the spider's silk, essentially turning back the clock to an
earlier step in the process when the silk is just a soup of chemicals.

The second challenge is to figure out how to make enough of the silk.
“Assuming we continue to see this progress in using silks in all sorts
of materials, you’re going to have to find ways to produce more
silkworm silk as well as spider silks. And at least by today’s
technology, we’re not there," said Kaplan, who is a co-author of a new
review paper about the state of the silk-making field.

Hi-tech silk

Researchers envision silk being used to make a broad range of
products, including implantable electrodes, medical sutures, ligament
and bone tissue repairs, and flexible electronic displays.

Implantable electrodes would take advantage of silk’s ability to
degrade in the body, as well as its flexibility, allowing it to conform
to the grooves and curves of human
tissue. Electrodes printed onto a silk substrate have been used to
monitor and record a cat’s brain function. Once placed on the brain, a
small amount of salt solution is used to dissolve the silk.

Silk also has unique optical properties, which could be exploited in
biodegradable
and flexible electronic displays. One example here would be a
color-changing hologram coated onto a silk substrate.

The ligament and bone tissue applications will take advantage of
silk’s unique toughness.

Biomimicry

In order to morph silk into these various uses and products,
scientists have to dissolve the silkworm-spun fibers into a solution of
protein and water.

A lot of work is ongoing in this area, the researchers found. And
while today’s reformatted silk is “good enough” for some applications,
it’s not yet suitable for making next-generation materials that can
rival Kevlar.

“If you wanted to take that reconstituted material and re-make the
native fiber from it, you won’t get the same properties,” Kaplan told
TechNewsDaily. “So we still have a ways to go in terms of understanding
some of the subtleties that are involved to be able to achieve that
goal.”

Getting there, however, is “just a matter of continued material
science and engineering effort,” Kaplan said. “That’s just a matter of
time and insight.”

Scale-up

When science does achieve near-to-nature silk, and more products rely
on it, the silkworms won't be able to keep up. “For the yield issue,
as more and more of these technologies develop I think we’re going to
need more sources of silk,” Kaplan said.

Genetically engineered plants and animals will likely become those
other sources, he said. But to do this, some of the mysteries of the
insect-spinning process must be better understood.

The bacterium E. coli could be up to the task of churning
out silk. “We and others have looked at how to improve yields of
recombinant silks in E. coli but most of those studies are not
with full-length native silks; they’re usually with truncated or
shorter versions of silk,” Kaplan said. “So you’re missing some of the
essential domains or parts of silk that need to be there."

The longer the molecules, the more complicated things get. For
instance, scientists have yet to unravel how silkworms and spiders keep
such high concentrations of protein in their glands without these long
molecules clumping together.

While there seem to be a lot of factors in the way of creating plants
and animals that can do what the silkworm does, only on a larger
scale, in general it comes down to water, Kaplan said. The key will be
understanding how to get rid of the water from the water-protein
solution quickly while still maintaining the silk’s remarkable
properties.

Unlocking these mysteries to develop genetically modified species
that can make silk on a large scale is still at least a decade away,
Kaplan said.

Kaplan and his colleague Fiorenzo Omenetto, professor at Tufts,
published their review of silk in the July 30 issue of the journal Science.

Michelle Bryner

Michelle writes about technology and chemistry for Live Science. She has a Bachelor of Science in Chemistry from the Salisbury University, a Bachelor of Chemical Engineering from the University of Delaware and a degree in Science Journalism from New York University. She is an active Muay Thai kickboxer at Five Points Academy and loves exploring NYC with friends.